CN110743802A - Automatic detection and supervision system for cloth - Google Patents
Automatic detection and supervision system for cloth Download PDFInfo
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- CN110743802A CN110743802A CN201910864026.3A CN201910864026A CN110743802A CN 110743802 A CN110743802 A CN 110743802A CN 201910864026 A CN201910864026 A CN 201910864026A CN 110743802 A CN110743802 A CN 110743802A
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- cloth
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/3412—Sorting according to other particular properties according to a code applied to the object which indicates a property of the object, e.g. quality class, contents or incorrect indication
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
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- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to an automatic detection and supervision system of cloth, which relates to the technical field of spinning and comprises a cloth inspecting device, a monitoring device and a monitoring device, wherein the cloth inspecting device is arranged at a terminal of spinning equipment and is used for detecting the cloth and outputting detection information; the information processing device is electrically connected with the cloth inspecting device and used for receiving detection information, processing and analyzing the detection information and generating corresponding detection processing information according to an analysis processing result; and the label generating device is electrically connected with the information processing device, and is used for receiving the detection processing information and generating a corresponding label according to the detection processing information. The invention can automatically detect and record the flaws on the surface of the cloth, effectively reduces the labor cost in the production process and improves the production efficiency.
Description
Technical Field
The invention relates to the technical field of textiles, in particular to an automatic detection and supervision system for cloth.
Background
In the traditional textile production management, an enterprise still adopts manual statistics or local semi-automatic collection for production quality data in the textile production management, a sufficient light source is provided at the upper end of a cloth inspecting table, and an operator observes the data by eyes to find out defects, color differences and damages of the fabric so as to finish cloth detection work.
In a large-scale production environment, if manual statistics is adopted, the problem of overhigh labor cost exists when the cloth produced by each production line is observed and detected.
Therefore, a new technical solution is needed to solve the problem.
Disclosure of Invention
The invention aims to provide an automatic detection and supervision system for cloth, which can realize automatic detection of the cloth and reduce labor cost.
The above object of the present invention is achieved by the following technical solutions:
an automatic detection and supervision system for cloth, comprising:
the cloth inspecting device is arranged at a terminal of the textile equipment and used for detecting cloth and outputting detection information;
the information processing device is electrically connected with the cloth inspecting device and used for receiving detection information, processing and analyzing the detection information and generating corresponding detection processing information according to an analysis processing result;
the label generating device is electrically connected with the information processing device and used for receiving the detection processing information and generating a corresponding label according to the detection processing information;
the information processing device receives the detection information of the cloth inspecting device, analyzes and processes the detection information and outputs the detection processing information, and the label generating device generates a label matched with the cloth information according to the detection processing information and attaches the label to the corresponding cloth, so that a worker can quickly inquire the cloth information in the later period.
Through adopting above-mentioned technical scheme, the cloth is from weaving equipment terminal weaving completion back, detect the fault on cloth surface, colour difference and damage through the perching device, carry out the rolling after detecting the completion, carry out analysis processes and output detection processing information in label generating device to the information processing device after receiving the detection information of perching device, label production device receives the label that detection processing information generation corresponds, and paste the label on the cloth of rolling completion, be convenient for the staff to know the information on the cloth fast through the label in follow-up production and processing, promote detection efficiency and the precision to the cloth.
The invention is further configured to: cloth inspection device includes cloth inspection platform and is located image acquisition device directly over the cloth inspection platform, image acquisition device gathers many images and gives information processing device with it at cloth in cloth inspection platform transportation process, and information processing device exports detection processing information in label generating device through carrying out analysis processes to the image.
By adopting the technical scheme, when cloth is inspected and passes through the cloth inspecting table, the image acquisition device acquires continuous images of the surface of the cloth and transmits the acquired images to the information processing device, the information processing device analyzes and processes the images, and detection processing information is output to the label generation device and a label with detection processing information is generated according to the defects, color differences and damage information of the surface of the cloth.
The invention is further configured to: the information processing device comprises a processor and a two-dimensional code generator, the processor receives detection information and transmits the detection information to the two-dimensional code generator after preliminary processing, the two-dimensional code generator generates a corresponding two-dimensional code according to the detection information, and the processor transmits the detection processing information with a two-dimensional code image to the label generating device to generate a two-dimensional code label.
By adopting the technical scheme, when the detection information is input into the processor, the processor processes, analyzes and produces the detection report, the processor generates the corresponding two-dimensional code in the two-dimensional code generator by using the input value of the detection report, the processor transmits the two-dimensional code image to the label generating device, the label with the two-dimensional code is generated by the two-dimensional code generating device and is attached to the corresponding cloth, the intelligent mobile terminal such as a mobile phone scans the label, the detection report of the cloth can be quickly looked up, and the detection information of the cloth can be quickly known.
The invention is further configured to: the label generating device comprises a label printer, the label printer is in electric signal connection with the processor, and the label printer prints out a label with a corresponding two-dimensional code image by receiving detection processing information with two-dimensional code image information output by the processor.
Through adopting above-mentioned technical scheme, label printer prints out the label that has this two-dimensional code fast after receiving the detection processing information that has two-dimensional code image information that the treater sent, and the staff takes out the label and pastes on the cloth that corresponds, has reduced artifical intensity that detects, has promoted the detection precision.
The invention is further configured to: the information processing device is connected to the server, and when the cloth inspecting device transmits the detection information to the information processing device, the processor uploads and saves the detection information in a database of the network server.
Through adopting above-mentioned technical scheme, accomplish the detection and the rolling is accomplished the back at the cloth, and when the staff need know the concrete information of cloth, through mobile intelligent terminal such as cell-phone scan the two-dimensional code label on the cloth, just can look up the detection report of storing this cloth in the server database fast, know the detection information of cloth fast, promoted the efficiency that the cloth detected greatly, reduced the detection cost.
The invention is further configured to: the two-dimensional code is a QRCode code.
By adopting the technical scheme, the QRCode code has large information capacity and high reliability. It can express various character information of Chinese characters and images, and has strong security and anti-counterfeit property.
The invention is further configured to: the device comprises a conveying belt for conveying and winding cloth, a two-dimensional code scanner and a defective product removing assembly are arranged on one side of the conveying belt, and the two-dimensional code scanner is connected with the processor through electric signals.
By adopting the technical scheme, the cloth which is rolled is placed on the conveyor belt to be transmitted, one end face of the label which is attached to the end face of the conveyor belt is right opposite to the code scanning end of the two-dimensional code scanner, the two-dimensional code scanner scans the two-dimensional codes on the surface of the cloth, the processor receives scanning information and then extracts a detection report of the cloth from the database of the server and analyzes the detection report, whether the cloth is qualified or not is analyzed, and if the cloth is unqualified, the defective product removing assembly is started to remove the cloth from the conveyor belt.
The invention is further configured to: the defective product removing assembly comprises an electric pushing cylinder connected with the processor through an electric signal, and the end part of a telescopic rod of the electric pushing cylinder faces the cloth on the conveying belt.
Through adopting above-mentioned technical scheme, when two-dimensional code scanner scanned cloth terminal surface two-dimensional code, when the treater analysis is unqualified, treater output control signal starts electric push cylinder and pushes away from this cloth follow conveyer belt and fall to select unqualified cloth product, promote production efficiency.
The invention is further configured to: and the driving motor of the conveyor belt is connected with the processor through an electric signal.
By adopting the technical scheme, when unqualified cloth is found, the processor controls the conveyor belt to stop working so that the electric pushing cylinder pushes the unqualified cloth off from the conveyor belt.
In conclusion, the beneficial technical effects of the invention are as follows: 1. the image acquisition device is used for rapidly detecting flaws on the surface of the cloth, and the corresponding two-dimensional code label is generated to facilitate the understanding of the detection information of the cloth; 2. the cloth and the defective product removing assembly can be automatically removed by the two-dimensional code scanner to remove the cloth which is a defective product, and the production efficiency is further improved.
Drawings
FIG. 1 is a control block diagram of the present invention.
Fig. 2 is a schematic structural diagram of the cloth inspection platform.
Fig. 3 is a schematic structural view of a defective product screening apparatus.
In the figure, 1, a cloth inspecting device; 2. an information processing device; 3. a label generating means; 4. an image acquisition device; 5. a cloth inspecting platform; 6. a processor; 7. a two-dimensional code generator; 8. a label printer; 9. a server; 10. a defective product screening device; 11. a conveyor belt; 12. a two-dimensional code scanner; 13. removing defective components; 14. an electric pushing cylinder; 15. pushing the plate; 16. a portal support.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Referring to fig. 1, the automatic detecting and monitoring system for cloth disclosed by the invention comprises:
the cloth inspecting device 1 is arranged at a terminal of the textile equipment and used for detecting cloth and outputting detection information;
the information processing device 2 is electrically connected with the cloth inspecting device 1 and used for receiving the detection information, processing and analyzing the detection information and generating corresponding detection processing information according to an analysis processing result;
a label generating device 3 electrically connected to the information processing device 2, for receiving the detection processing information and generating a corresponding label based on the detection processing information;
after receiving the detection information of the cloth inspecting device 1, the information processing device 2 analyzes and processes the detection information and outputs the detection processing information, and the label generating device 3 generates a label matched with the cloth information according to the detection processing information and attaches the label to the corresponding cloth, so that a worker can quickly inquire the cloth information in the later period to screen defective products.
Referring to fig. 2, the cloth inspecting device 1 comprises a cloth inspecting platform 5 and a door-shaped support 16, the cloth inspecting platform 5 is located in the door-shaped support 16, an image acquisition device 4 is installed on the lower surface of a top support rod of the door-shaped support 16, cloth passes through the space between the cloth inspecting platform 5 and the door-shaped support 16, the image acquisition device 4 is specifically a CCD image sensor, the image acquisition device 4 acquires continuous images of the cloth in the conveying process of the cloth by the cloth inspecting platform 5 and generates a plurality of images, the image acquisition device 4 transmits the acquired image information to the information processing device 2, the information processing device 2 analyzes and processes the images, counts flaws on the surface and generates a detection report, and outputs detection processing information driving the detection processing information to the label generating device 3, and the label generating device 3 generates a label with cloth detection processing information after receiving the detection processing information, the cloth rolls after passing through cloth inspection platform 5, and 3 generation of rolling back label generating device generate the label that corresponds, and the staff pastes it in the tip of this cloth, is convenient for follow-up information of knowing the concrete flaw of this cloth fast through this label, greatly reduced the cost of artifical detection.
Referring to fig. 1, the information processing apparatus 2 includes a processor 6 and a two-dimensional code generator 7, the processor 6 is a CPU processor, when the processor 6 receives the detection information and performs preliminary processing on the detection information to generate a detection report, and transmits the detection information with the detection report to the two-dimensional code generator 7, the two-dimensional code generator 7 generates the detection information into a corresponding two-dimensional code using a QRcode code, the processor 6 transmits detection processing information with two-dimensional code image information to the label generating apparatus 3, and the label generating apparatus 3 generates a label with the two-dimensional code image.
Referring to fig. 1, information processing apparatus 2 is connected in server 9, and when perching device 1 transmitted detection information for information processing apparatus 2, processor 6 uploaded the detection information that has the detection report and kept in network server 9's database, in the production process in later stage, the staff of being convenient for looked over the detection report of this cloth through the two-dimensional code of mobile intelligent device scanning cloth tip such as cell-phone.
Referring to fig. 1, the label generating device 3 is a label printer 8, specifically, a self-adhesive label printer 8, an electrical signal of which is connected to the processor 6, the label printer 8 prints out a self-adhesive label with a corresponding two-dimensional code image by receiving detection processing information with two-dimensional code image information output by the processor 6, and a worker sequentially attaches the label to the end of the corresponding cloth after winding.
Referring to fig. 3, the system is further provided with a defective product screening device 10, the defective product screening device 10 includes a conveyor belt 11 for conveying the rolled cloth, a label with a two-dimensional code is attached to an end portion of the rolled cloth and then is conveyed on the conveyor belt 11, one side of the conveyor belt 11 is provided with a two-dimensional code scanner 12 and a defective product removing assembly 13, the two-dimensional code scanner 12 is electrically connected to the processor 6 so that the label at the end portion of the cloth faces a scanning end of the two-dimensional code scanner 12, the defective product removing assembly 13 includes an electric pushing cylinder 14 electrically connected to the processor 6, an end portion of a telescopic rod of the electric pushing cylinder 14 faces the cloth on the conveyor belt 11, a driving motor (not shown) of the conveyor belt 11 is electrically connected to the processor 6, detection information stored in the database of the server 9 is obtained by scanning the two-dimensional code on the cloth, and the processor 6 analyzes the cloth to determine whether the cloth is a defective product, when the cloth is determined to be defective, the processor 6 outputs a control signal to stop the conveyor belt 11 and drives the electric pushing cylinder 14 to start pushing the cloth down to the conveyor belt 11, so that the defective screening work is conveniently and quickly performed.
The implementation principle of the embodiment is as follows: before the cloth is woven and wound from a terminal of textile equipment, cloth inspection work is carried out through a cloth inspection table, an image of the cloth is acquired through an image acquisition device 4 and transmitted to a processor 6, flaws on the surface of the cloth are counted and a detection report is generated, detection processing information which drives the detection reporting information is output to a label generation device 3, a two-dimensional code label with cloth detection processing information is generated after the detection processing information is received by the label generation device 3, the cloth is wound after passing through a cloth inspection platform 5, a worker attaches a corresponding label to the end part of the cloth, the information of the specific flaws of the cloth can be conveniently and rapidly known subsequently through the label, the cost of manual detection is greatly reduced, the cloth attached with the label is placed on a conveyor belt 11, the label at the end part of the cloth is scanned through a two-dimensional code scanner 12, when a defective product is detected, the processor 6 controls the conveyor belt 11 to stop working, and drives the electric pushing cylinder 14 to push the cloth off the conveyor belt 11, thereby completing the screening of the defective products.
The embodiments of the present invention are preferred embodiments of the present invention, and the scope of the present invention is not limited by these embodiments, so: all equivalent changes made according to the structure, shape and principle of the invention are covered by the protection scope of the invention.
Claims (9)
1. An automated inspection supervisory systems of cloth, comprising:
the cloth inspecting device (1) is arranged at a terminal of the textile equipment and used for detecting cloth and outputting detection information;
the information processing device (2) is electrically connected with the cloth inspecting device (1) and is used for receiving detection information, processing and analyzing the detection information and generating corresponding detection processing information according to an analysis processing result;
a label generating device (3) which is electrically connected to the information processing device (2) and is used for receiving the detection processing information and generating a corresponding label according to the detection processing information;
after receiving the detection information of the cloth inspecting device (1), the information processing device (2) analyzes and processes the detection information and outputs the detection processing information, and the label generating device (3) generates a label matched with the cloth information according to the detection processing information and attaches the label to the corresponding cloth, so that a worker can quickly inquire the cloth information in the later period.
2. The cloth automatic detection and supervision system according to claim 1, wherein the cloth inspecting device (1) comprises a cloth inspecting platform (5) and an image collecting device (4) located right above the cloth inspecting platform (5), the image collecting device (4) collects a plurality of images of the cloth in the conveying process of the cloth inspecting platform (5) and transmits the images to the information processing device (2), and the information processing device (2) outputs detection processing information to the label generating device (3) after analyzing and processing the images.
3. The automatic cloth detection and supervision system according to claim 2, wherein the information processing device (2) comprises a processor (6) and a two-dimensional code generator (7), the processor (6) receives the detection information, performs preliminary processing on the detection information, and transmits the detection information to the two-dimensional code generator (7), the two-dimensional code generator (7) generates the detection information into a corresponding two-dimensional code, and the processor (6) transmits the detection processing information with a two-dimensional code image to the label generation device (3) to generate a two-dimensional code label.
4. The cloth automatic detection and supervision system according to claim 3, wherein the label generating device (3) comprises a label printer (8), the label printer (8) is electrically connected to the processor (6), and the label printer (8) prints out a label with a corresponding two-dimensional code image by receiving detection processing information with two-dimensional code image information output by the processor (6).
5. The cloth automatic detection and supervision system according to claim 4, wherein the information processing device (2) is connected to the server (9), and when the cloth inspecting device (1) transmits the detection information to the information processing device (2), the processor (6) uploads and saves the detection information in a database of the network server (9).
6. The automatic cloth inspection and supervision system according to claim 3, wherein the two-dimensional code is a QRCode code.
7. The automatic cloth detection and supervision system according to claim 5, further comprising a defective product screening device (10), wherein the defective product screening device (10) comprises a conveyor belt (11) for conveying and winding finished cloth, a two-dimensional code scanner (12) and a defective product removing assembly (13) are arranged on one side of the conveyor belt (11), and the two-dimensional code scanner (12) is electrically connected to the processor (6).
8. An automatic cloth inspection and supervision system according to claim 7, characterized in that said reject assembly (13) comprises an electric pusher (14) electrically connected to said processor (6), the end of the telescopic rod of said electric pusher (14) being directed towards the cloth on said conveyor belt (11).
9. An automatic detection and supervision system for cloth according to claim 8 characterized in that the driving motor of the conveyor belt (11) is connected to the processor (6) in electric signal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910864026.3A CN110743802A (en) | 2019-09-12 | 2019-09-12 | Automatic detection and supervision system for cloth |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910864026.3A CN110743802A (en) | 2019-09-12 | 2019-09-12 | Automatic detection and supervision system for cloth |
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| Publication Number | Publication Date |
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| CN110743802A true CN110743802A (en) | 2020-02-04 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910864026.3A Withdrawn CN110743802A (en) | 2019-09-12 | 2019-09-12 | Automatic detection and supervision system for cloth |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111537519A (en) * | 2020-04-11 | 2020-08-14 | 嘉兴市昊鸣纺织有限公司 | Automatic detection and supervision system for cloth |
| CN113128635A (en) * | 2021-03-11 | 2021-07-16 | 广东职业技术学院 | Method and system for inspecting textile shipment |
| CN113426696A (en) * | 2020-03-08 | 2021-09-24 | 四川卡库机器人科技有限公司 | Defective packaging bag eliminating method |
| CN114273233A (en) * | 2021-12-29 | 2022-04-05 | 杭州海康机器人技术有限公司 | Goods sorting system and method |
| CN114399313A (en) * | 2021-12-30 | 2022-04-26 | 广东职业技术学院 | Water dispenser water source anti-counterfeiting method, equipment and system |
-
2019
- 2019-09-12 CN CN201910864026.3A patent/CN110743802A/en not_active Withdrawn
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113426696A (en) * | 2020-03-08 | 2021-09-24 | 四川卡库机器人科技有限公司 | Defective packaging bag eliminating method |
| CN111537519A (en) * | 2020-04-11 | 2020-08-14 | 嘉兴市昊鸣纺织有限公司 | Automatic detection and supervision system for cloth |
| CN111537519B (en) * | 2020-04-11 | 2023-02-28 | 嘉兴市昊鸣纺织有限公司 | Automatic detection and supervision system for cloth |
| CN113128635A (en) * | 2021-03-11 | 2021-07-16 | 广东职业技术学院 | Method and system for inspecting textile shipment |
| CN114273233A (en) * | 2021-12-29 | 2022-04-05 | 杭州海康机器人技术有限公司 | Goods sorting system and method |
| CN114273233B (en) * | 2021-12-29 | 2023-12-29 | 杭州海康机器人股份有限公司 | Cargo sorting system and method |
| CN114399313A (en) * | 2021-12-30 | 2022-04-26 | 广东职业技术学院 | Water dispenser water source anti-counterfeiting method, equipment and system |
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Application publication date: 20200204 |