CN110743464A - AB glue automatic mixing device and control system and control method thereof - Google Patents
AB glue automatic mixing device and control system and control method thereof Download PDFInfo
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- CN110743464A CN110743464A CN201911075015.3A CN201911075015A CN110743464A CN 110743464 A CN110743464 A CN 110743464A CN 201911075015 A CN201911075015 A CN 201911075015A CN 110743464 A CN110743464 A CN 110743464A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/20—Measuring; Control or regulation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/40—Mixing liquids with liquids; Emulsifying
- B01F23/47—Mixing liquids with liquids; Emulsifying involving high-viscosity liquids, e.g. asphalt
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/40—Mixing liquids with liquids; Emulsifying
- B01F23/49—Mixing systems, i.e. flow charts or diagrams
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/20—Measuring; Control or regulation
- B01F35/22—Control or regulation
- B01F35/221—Control or regulation of operational parameters, e.g. level of material in the mixer, temperature or pressure
- B01F35/2211—Amount of delivered fluid during a period
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/712—Feed mechanisms for feeding fluids
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/80—Forming a predetermined ratio of the substances to be mixed
- B01F35/83—Forming a predetermined ratio of the substances to be mixed by controlling the ratio of two or more flows, e.g. using flow sensing or flow controlling devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/80—Forming a predetermined ratio of the substances to be mixed
- B01F35/88—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise
- B01F35/883—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise using flow rate controls for feeding the substances
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/36—Mixing of ingredients for adhesives or glues; Mixing adhesives and gas
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Accessories For Mixers (AREA)
Abstract
The invention discloses an AB glue automatic mixing device, which consists of a glue barrel A, a first gear pump, a first flow meter, a second flow meter, a first three-way valve, a second three-way valve, a glue barrel B and a glue mixer, wherein the glue barrel A is sequentially connected with the inlet of the first gear pump through a glue guide pipe of the glue barrel A, the outlet of the first gear pump is connected with the inlet of the first flow meter, the outlet of the first flow meter is connected with the inlet C1 of the first three-way valve, the outlet D1 of the first three-way valve is connected with the glue mixer through a glue outlet pipe A, and the outlet E1 of the first three-way valve is connected with the glue barrel; the rubber barrel B is sequentially connected with the inlet of a second gear pump through a rubber guide tube of the rubber barrel B, the outlet of the second gear pump is connected with the inlet of a second flow meter, the outlet of the second flow meter is connected with the inlet C2 of a second three-way valve, the outlet D2 of the second three-way valve is connected with a rubber mixer through a rubber outlet tube B, and the outlet E2 of the second three-way valve is connected with the rubber barrel B through a return tube B. The invention also discloses a control system and a control method for the AB glue automatic mixing device.
Description
Technical Field
The invention belongs to the technical field of glue mixing equipment, and particularly relates to an AB glue automatic mixing device and a control system and a control method thereof.
Background
A glue and B glue all adopt the gear pump as crowded gluey power among the automatic mucilage binding of present bigger type AB glue, install the flowmeter at the pump export and gather the flow to according to the flow numerical value regulation gear pump rotational speed of flowmeter feedback, thereby reach the purpose of mixing and adjusting out gluey flow according to certain proportion. When the gear pump is just started and the flow is adjusted, the control method causes the proportion of mixed glue to be disordered and waste glue to be generated due to the unstable flow of the gear pump. Especially, in the occasion that needs to be interrupted out to glue, frequent start-stop of gear pump leads to the volume straight-line rising of useless glue, brings not little economic loss for the user.
Disclosure of Invention
The invention aims to provide an AB glue automatic mixing device and a control method aiming at the defects of the prior art.
The device and the control method can ensure that the glue A and the glue B are mixed according to a set proportion all the time, and no waste glue is generated, thereby achieving the effects of improving the glue discharging quality and efficiency and reducing the waste glue loss.
In order to achieve the purpose, the technical scheme of the invention is as follows:
the utility model provides an automatic mucilage binding that mixes of AB glue device, glues bucket 1, first gear pump 3, first flowmeter 4, first three-way valve 5, second three-way valve 6, second flowmeter 7, second gear pump 8, B and glues bucket 10, thoughtlessly gluey ware 13 by A and constitutes.
Wherein, a gluey bucket 1 leads the rubber tube through A bucket and follows in the same direction with 3 access connections of first gear pump, 3 exports of first gear pump and 4 access connections of first flowmeter, 4 exports of first flowmeter are connected with 5 import C1 of first three-way valve, 5 exports D1 of first three-way valve pass through A and go out rubber tube 15 and connect thoughtlessly gluey ware 13, and 5 exports E1 of first three-way valve pass through A back flow 16 and are connected with A gluey bucket 1 simultaneously.
The glue barrel 10 is sequentially connected with an inlet of a second gear pump 8 through a glue guide tube 9 of the glue barrel B, an outlet of the second gear pump 8 is connected with an inlet of a second flowmeter 7, an outlet of the second flowmeter 7 is connected with an inlet C2 of a second three-way valve 6, an outlet D2 of the second three-way valve 6 is connected with a glue mixer 13 through a glue outlet tube 12 of the glue barrel B, and an outlet E2 of the second three-way valve 6 is connected with the glue barrel 10 of the glue barrel B through a return tube 11 of the glue barrel B.
In a further preferable technical scheme, the glue mixer 13 is further connected with a main glue outlet pipe 14.
According to a further preferred technical scheme, the pipe diameters of the rubber guide pipe of the barrel A and the rubber guide pipe of the barrel B are A: b is 1: 1-1: 5, the pipe diameters of the A return pipe 16 and the B return pipe 11 are A: b is 1:1 to 1: 5.
In a further preferred technical scheme, the glue mixer 13 is a common three-way glue mixer.
In order to achieve the above object, a second technical solution of the present invention is:
a control system for an AB glue automatic mixing device is composed of a human-computer interface 21, a controller 22, a stop button 23, a start button 24, a second three-way valve 6, a second flowmeter 7, a frequency converter 25, a second gear pump 8, a first three-way valve 5, a first flowmeter 4, a frequency converter 26 and a first gear pump 3.
The frequency converter 26 is connected with a motor of the first gear pump 3 through a cable to control the rotating speed of the first gear pump 3, and the frequency converter 25 is connected with a motor of the second gear pump 8 through a cable to control the rotating speed of the second gear pump 8; the stop button 23, the start button 24, the second three-way valve 6, the second flowmeter 7, the frequency converter 25, the first three-way valve 5, the first flowmeter 4 and the frequency converter 26 are respectively connected with the controller 22 through signal lines; the controller 22 is connected to the human-machine interface 21 via a data line.
Further preferably, the first three-way valve 5 and the second three-way valve 6 are connected to the controller in parallel.
The human-computer interface 21 is used for realizing human-computer interaction functions, such as setting of the AB glue mixing proportion, flow setting, volume setting, real-time data display and the like.
The controller adopts a Programmable Logic Controller (PLC) for realizing data acquisition, operation and control.
In order to achieve the above object, a third technical solution of the present invention is:
a control method of a control system for an AB glue automatic mixing device comprises the following specific steps:
(1) initializing a control system;
(2) when the initialization is normal and the start button 24 is pressed, the controller 22 reads the set ratio, flow rate and volume data;
(3) the controller 22 calculates according to the set data parameters to obtain corresponding glue A and glue B flow values and corresponding rotating speeds of the first gear pump 3 and the second gear pump 8 and the frequency value of the frequency converter 25;
(4) the controller 22 sends out an instruction according to the calculation result and adjusts the rotating speeds of the first and second gear pumps 3 and 8 through the frequency converter 25 to achieve the corresponding flow value; in the process, the first and second three-way valves 5 and 6 are in a closed state, and the glue A and the glue B respectively flow back to the glue A barrel 1 and the glue B barrel 10 respectively through the C1 → E1 port of the first three-way valve 5 and the C2 → E2 port of the second three-way valve 6;
(5) the controller 22 continuously collects and calculates the flow data of the first flowmeter 4 and the second flowmeter 7 after the first gear pump 3 and the second gear pump 8 are calculated, and adjusts the rotating speed of the first gear pump 3 and the second gear pump 8 according to the flow data;
(6) the controller 22 compares the actual flow data collected by the first and second flow meters 4, 7 with the calculated values, and when the flow rates are consistent and stable, the three-way valve 5 and the three-way valve 6 are opened simultaneously, so that the glue a and the glue B flow out from the glue outlet pipe a 15 and the glue outlet pipe B12 through the C1 → D1 of the first three-way valve 5 and the C2 → D2 of the second three-way valve 6, respectively, and enter the glue mixer 13 for mixing and discharging the glue.
In a further preferred scheme, the glue discharging speed, namely the flow set value, is allowed to be changed in the glue discharging process, when the glue discharging speed needs to be changed, the first three-way valve 5 and the second three-way valve 6 are closed at the same time, the rotating speeds of the first gear pump 3 and the second gear pump 8 are recalculated and controlled, and the first three-way valve 5 and the second three-way valve 6 are opened at the same time after the requirements are met; when the change is not required, the controller 22 controls the first three-way valve 5 and the second three-way valve 6 to close and stop the first and second gear pumps 3 and 8 when the stop button 23 is pressed or the accumulated volume reaches the set volume, and the control flow is ended.
Compared with the prior art, the device and the control method can ensure that the glue A and the glue B are mixed according to the set proportion all the time when the device is frequently started and the flow setting is changed, and ensure that no waste glue is generated, thereby improving the glue discharging quality and efficiency and reducing the waste glue loss.
Drawings
FIG. 1 is a schematic view of the structure of the device of the present invention,
figure 2 is a schematic diagram of the control system configuration of the present invention,
FIG. 3 is a control flow chart of the present invention.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Fig. 1 is a schematic diagram of an apparatus according to an embodiment of the present invention. The device structure comprises a glue barrel A1, a first gear pump 3, a first flow meter 4, a first three-way valve 5, a second three-way valve 6, a second flow meter 7, a second gear pump 8, a glue barrel B10 and a glue mixer 13.
The glue barrel 1 is sequentially connected with the inlet of the first gear pump 3 through the glue guide tube A, the outlet of the first gear pump 3 is connected with the inlet of the first flowmeter 4, the outlet of the first flowmeter 4 is connected with the inlet C1 of the first three-way valve 5, the outlet D1 of the first three-way valve 5 is connected with the glue mixer 13 through the glue outlet tube A15, and meanwhile, the outlet E1 of the first three-way valve 5 is connected with the glue barrel 1 through the glue outlet tube A16.
The glue barrel 10 is sequentially connected with an inlet of a second gear pump 8 through a glue guide tube 9 of the glue barrel B, an outlet of the second gear pump 8 is connected with an inlet of a second flowmeter 7, an outlet of the second flowmeter 7 is connected with an inlet C2 of a second three-way valve 6, an outlet D2 of the second three-way valve 6 is connected with a glue mixer 13 through a glue outlet tube 12 of the glue barrel B, and an outlet E2 of the second three-way valve 6 is connected with the glue barrel 10 of the glue barrel B through a return tube 11 of the glue barrel B.
The glue mixer 13 is also connected with a main glue outlet pipe 14.
The pipe diameters of the rubber guide pipe of the barrel A and the rubber guide pipe of the barrel B are A: b is 1: 1-1: 5, the pipe diameters of the A return pipe 16 and the B return pipe 11 are A: b is 1:1 to 1: 5.
The glue mixer 13 is a common three-way glue mixer.
Fig. 2 is a schematic diagram of a control system according to an embodiment of the present invention. The control system includes: a man-machine interface 21, a controller 22, a stop button 23, a start button 24, a second three-way valve 6, a second flow meter 7, a frequency converter 25, a second gear pump 8, a first three-way valve 5, a first flow meter 4, a frequency converter 26 and a first gear pump 3.
The frequency converter 26 is connected with the motor of the first gear pump 3 through a cable to control the rotating speed of the first gear pump 3, and the frequency converter 25 is connected with the motor of the second gear pump 8 through a cable to control the rotating speed of the second gear pump 8. The stop button 23, the start button 24, the second three-way valve 6, the second flowmeter 7, the frequency converter 25, the first three-way valve 5, the first flowmeter 4, and the frequency converter 26 are connected to the controller 22 via signal lines, respectively. The controller 22 is connected to the human-machine interface 21 via a data line.
The first three-way valve 5 and the second three-way valve 6 are connected into the controller in parallel.
The human-computer interface 21 is used for realizing human-computer interaction functions, such as setting of the mixing ratio of the AB glue, flow setting, volume setting, real-time data display and the like.
The controller adopts a Programmable Logic Controller (PLC) for realizing data acquisition, operation and control.
Fig. 3 is a flowchart of a control method according to an embodiment of the invention. The control method comprises the steps of respectively calculating parameters such as the rotating speed and the flow rate of 2 gear pumps according to the mixing proportion of the glue A and the glue B and the total glue outlet flow rate and volume set at this time, and controlling the opening and closing of the gear pump and the three-way valve according to the parameters to achieve the purpose of stable glue outlet. The control method comprises the following specific steps:
(1) initializing a control system;
(2) when the initialization is normal and the start button 24 is pressed, the controller 22 reads the set ratio, flow rate and volume data;
(3) the controller 22 calculates according to the set data parameters to obtain corresponding glue A and glue B flow values and corresponding rotating speeds of the first gear pump 3 and the second gear pump 8 and the frequency value of the frequency converter 25;
(4) the controller 22 sends out an instruction according to the calculation result and adjusts the rotating speeds of the first and second gear pumps 3 and 8 through the frequency converter 25 to achieve the corresponding flow value; in the process, the first and second three-way valves 5 and 6 are in a closed state, and the glue A and the glue B respectively flow back to the glue A barrel 1 and the glue B barrel 10 respectively through the C1 → E1 port of the first three-way valve 5 and the C2 → E2 port of the second three-way valve 6;
(5) the controller 22 continuously collects and calculates the flow data of the first flowmeter 4 and the second flowmeter 7 after the first gear pump 3 and the second gear pump 8 are calculated, and adjusts the rotating speed of the first gear pump 3 and the second gear pump 8 according to the flow data;
(6) the controller 22 compares the actual flow data collected by the first and second flow meters 4, 7 with the calculated values, and when the flow rates are consistent and stable, the three-way valve 5 and the three-way valve 6 are opened simultaneously, so that the glue a and the glue B flow out from the glue outlet pipe a 15 and the glue outlet pipe B12 through the C1 → D1 of the first three-way valve 5 and the C2 → D2 of the second three-way valve 6, respectively, and enter the glue mixer 13 for mixing and discharging the glue.
The glue discharging speed, namely the flow set value, is allowed to be changed in the glue discharging process, when the glue discharging speed needs to be changed, the first three-way valve 5 and the second three-way valve 6 are closed at the same time, the rotating speeds of the first gear pump 3 and the second gear pump 8 are recalculated and controlled, and the first three-way valve 5 and the second three-way valve 6 are opened at the same time after the requirements are met; when the change is not required, the controller 22 controls the first three-way valve 5 and the second three-way valve 6 to close and stop the first and second gear pumps 3 and 8 when the stop button 23 is pressed or the accumulated volume reaches the set volume, and the control flow is ended.
The above are merely embodiments of the present invention, which are described in detail and with particularity, and therefore should not be construed as limiting the scope of the invention. It should be noted that, for those skilled in the art, various changes and modifications can be made without departing from the spirit of the present invention, and these changes and modifications are within the scope of the present invention.
Claims (9)
1. An AB glue automatic glue mixing device is characterized by comprising a glue barrel A (1), a first gear pump (3), a first flow meter (4), a first three-way valve (5), a second three-way valve (6), a second flow meter (7), a second gear pump (8), a glue barrel B (10) and a glue mixer (13), wherein the glue barrel A (1) is sequentially connected with an inlet of the first gear pump (3) through a glue guide tube A (2), an outlet of the first gear pump (3) is connected with an inlet of the first flow meter (4), an outlet of the first flow meter (4) is connected with an inlet C1 of the first three-way valve (5), an outlet D1 of the first three-way valve (5) is connected with the glue mixer (13) through a glue outlet tube A (15), an outlet E1 of the first three-way valve (5) is connected with the glue barrel A (1) through an A return tube (16), and the glue barrel B (10) is sequentially connected with an inlet of the second gear pump (8) through a glue guide tube B (9), an outlet of the second gear pump (8) is connected with an inlet of a second flowmeter (7), an outlet of the second flowmeter (7) is connected with an inlet C2 of a second three-way valve (6), an outlet D2 of the second three-way valve (6) is connected with the glue mixer (13) through a glue outlet pipe B (12), and an outlet E2 of the second three-way valve (6) is connected with a glue barrel B (10) through a glue outlet pipe B (11).
2. An automatic glue mixing device for AB glue according to claim 1, wherein the glue mixer (13) is further connected with a main glue outlet pipe 14.
3. The automatic glue mixing device for AB glue according to claim 1, wherein the pipe diameters of the A barrel glue guide pipe (2) and the B barrel glue guide pipe (9) are A: b is 1: 1-1: 5, the pipe diameters of the A return pipe (16) and the B return pipe (11) are A: b is 1:1 to 1: 5.
4. An AB glue automatic mixing device according to claim 1, wherein the glue mixer (13) is a common three-way glue mixer.
5. The utility model provides a control system for automatic mucilage binding that mixes of AB glue device, characterized in that, by human-computer interface (21), controller (22), stop button (23), start button (24), second three-way valve (6), second flowmeter (7), converter (25), second gear pump (8), first three-way valve (5), first flowmeter (4), converter (26), first gear pump (3) are constituteed, wherein, converter (26) are connected with the motor of first gear pump (3) through the cable, control first gear pump (3) rotational speed, and converter (25) are connected with the motor of second gear pump (8) through the cable, control second gear pump (8) rotational speed, stop button (23), start button (24), second three-way valve (6), second flowmeter (7), converter (25), first three-way valve (5), The first flowmeter (4) and the frequency converter (26) are respectively connected with the controller (22) through signal lines; the controller (22) is connected with a human-computer interface (21) for realizing human-computer interaction function through a data line.
6. A control system according to claim 5, characterised in that the first three-way valve (5) and the second three-way valve (6) are also connected in parallel to the control (22).
7. The control system of claim 5, wherein the controller (22) is a PLC programmable logic controller for data acquisition, computation and control.
8. The control method of the control system according to claim 5, characterized by comprising the following steps:
(1) initializing a control system;
(2) when the initialization is normal and the start button (24) is pressed, the controller (22) reads the set proportion, flow and volume data;
(3) the controller (22) calculates according to the set data parameters to obtain corresponding glue A and glue B flow values, corresponding rotating speeds of the first gear pump and the second gear pump (3 and 8) and frequency values of the frequency converter (25);
(4) the controller (22) sends out an instruction according to the calculation result and adjusts the rotating speeds of the first gear pump (3) and the second gear pump (8) through the frequency converter (25) to achieve a corresponding flow value; in the process, the first three-way valve (5) and the second three-way valve (6) are in a closed state, and the glue A and the glue B respectively flow back to the glue barrel A (1) and the glue barrel B (10) respectively through the C1 → E1 port of the first three-way valve (5) and the C2 → E2 port of the second three-way valve (6);
(5) the controller (22) continuously collects and calculates the flow data of the first flowmeter (4) and the second flowmeter (7) after the first gear pump and the second gear pump (3, 8) are calculated, and adjusts the rotating speed of the first gear pump and the second gear pump (3, 8) according to the flow data;
(6) the controller (22) compares actual flow data collected by the first flow meter (4) and the second flow meter (7) with the calculated values, and when the flow rates are consistent and stable, the three-way valve (5) and the three-way valve (6) are opened simultaneously, so that the glue A and the glue B respectively flow out of the respective glue outlet pipe A (15) and the glue outlet pipe B (12) through the C1 → D1 of the first three-way valve (5) and the C2 → D2 of the second three-way valve (6), and enter the glue mixer (13) for mixing and discharging the glue.
9. The control method according to claim 8, characterized in that the glue discharging speed, i.e. the flow set value, is allowed to be changed during the glue discharging process, when the glue discharging speed is to be changed, the first three-way valve (5) and the second three-way valve (6) are closed at the same time, the rotating speeds of the first gear pump (3) and the second gear pump (8) are recalculated and controlled, and the first three-way valve (5) and the second three-way valve (6) are opened at the same time after the glue discharging speed is required; when the change is not required, when a stop button (23) is pressed or the accumulated volume reaches a set volume, the controller (22) controls the first three-way valve (5) and the second three-way valve (6) to close the valves and close the first gear pump and the second gear pump (3 and 8), and the control flow is finished.
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CN113304958A (en) * | 2021-08-02 | 2021-08-27 | 江苏高凯精密流体技术股份有限公司 | Control method of double-liquid-dispensing automatic calibration system |
CN113304958B (en) * | 2021-08-02 | 2021-10-22 | 江苏高凯精密流体技术股份有限公司 | Control method of double-liquid-dispensing automatic calibration system |
CN114749343A (en) * | 2022-05-17 | 2022-07-15 | 深圳市高创自动化技术有限公司 | Accurate constant voltage supplies system of gluing |
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