CN110742291A

CN110742291A - Baking device for cocoa bean pretreatment

Info

Publication number: CN110742291A
Application number: CN201911009888.4A
Authority: CN
Inventors: 韩光影
Original assignee: Jiangsu Love Biotechnology Co Ltd
Current assignee: Jiangsu Love Biotechnology Co Ltd
Priority date: 2019-10-23
Filing date: 2019-10-23
Publication date: 2020-02-04
Anticipated expiration: 2039-10-23
Also published as: CN110742291B

Abstract

The invention discloses a baking device for cocoa bean pretreatment, which comprises a base, a baking mechanism, a preprocessing mechanism and a material taking mechanism, wherein the baking mechanism is arranged above the base, the baking mechanism and the base are arranged in an inclined manner, the preprocessing mechanism is fixedly arranged on the upper end surface of the base, the material taking mechanism is fixedly arranged on the upper end surface of the base, a stirring shaft is driven to rotate by a stirring motor, so that two stirring paddles with six kinds in total are driven to rotate, a plurality of pricking pins are fixedly arranged on two sides of each stirring paddle, and the pricking pins are used for pricking cocoa beans to optimize the baking effect; the slope of the baking tank is set up, and the cocoa beans at the tank opening under the action of gravity enter into the circulating tank through the through hole, then are driven by helical blade to continuously rise, and the completion circulation is repeated to bake, promotes and cures the effect, treats to cure and accomplishes the back, starts the solenoid valve, closes the unloading through hole, and the cocoa beans at the tank opening directly drops from the tank opening of the baking tank, accomplishes the work of receiving the material through depositing the case.

Description

Baking device for cocoa bean pretreatment

Technical Field

The invention belongs to the technical field of cocoa bean processing, and particularly relates to a baking device for cocoa bean pretreatment.

Background

Cocoa is an important raw materials of production chocolate, need bake cocoa before making cocoa mud, there is the characteristic that cures inefficiency and baking effect is poor in traditional cocoa for preliminary treatment baking device, at specific baking in-process, cocoa outer surface does not have the damage, the heat of baking is difficult to reach cocoa inside center, has increased the degree of difficulty of baking, the time of baking has been prolonged, the degree of difficulty of baking has been promoted, the effect of baking has also been reduced simultaneously, need design a cocoa for preliminary treatment baking device to this.

The invention content is as follows:

the object of the present invention is to solve the above problems by providing a roasting device for the pretreatment of cocoa beans, which solves the problems mentioned in the background art.

In order to solve the above problems, the present invention provides a technical solution:

the utility model provides a cocoa beans are curing device for preliminary treatment, includes the base, cures mechanism, preliminary treatment mechanism and feeding agencies, the base top is provided with cures the mechanism, cure the mechanism and be the slope setting with the base, base up end fixed mounting has feeding agencies.

Preferably, universal wheels are fixedly mounted at four corners of the lower end surface of the base, the four universal wheels are consistent in specification and are distributed in a rectangular array, a first base plate is arranged above the base, first support rods are vertically and fixedly connected with the four corners of the lower end surface of the first base plate, the four first support rods are consistent in specification and are distributed in a rectangular array, one ends of the four first support rods far away from the first base plate are vertically and fixedly mounted with the base, a second support rod is vertically and fixedly connected with the center position of the upper end surface of the first base plate, one end of the second support rod far away from the first base plate is fixedly mounted with a first connector, a second base plate is arranged above the base, third support rods are vertically and fixedly connected with the four corners of the lower end surface of the second base plate, and the four third support rods are in specification and are distributed in a rectangular array, four the third bracing piece is kept away from second base plate one end and all is connected with the perpendicular fixed connection of base, the perpendicular fixedly connected with fourth bracing piece of second base plate up end central point position, second base plate one end fixed mounting is kept away from to the fourth bracing piece has the second connector.

Preferably, the baking mechanism comprises a baking tank, the baking tank and the base are arranged at an inclined angle, one end of the baking tank is fixedly provided with a flange plate, one end, far away from the flange plate, of the baking tank is arranged as an opening, a servo motor is fixedly arranged at the center of one side of the flange plate, the servo motor is fixedly arranged with a first connector, one side of the baking tank is fixedly provided with a circulating tank, the circulating tank is communicated with the baking tank, a partition plate is arranged at the communication position of the circulating tank and the baking tank, two opposite sides of the partition plate are respectively and fixedly arranged with two opposite sides of the communication position of the circulating tank and the baking tank, the length of the partition plate is smaller than that of the circulating tank, the partition plate is arranged in the middle of the communication position of the circulating tank and the baking tank, the output end of the servo motor is fixedly connected with a driving shaft, one end, far away, the servo motor is kept away from to the drive shaft one end with bake jar rotation junction fixed mounting have a metal seal ring, drive shaft outer shaft wall fixed mounting has helical blade.

Preferably, an electromagnetic valve is fixedly mounted at one end of the circulating tank, an inserting plate is fixedly connected to the output end of the electromagnetic valve, one end, far away from the electromagnetic valve, of the inserting plate is opposite to the position of the partition plate, and a feeding opening is formed in the outer tank wall of the baking tank.

Preferably, the pretreatment mechanism comprises a bottom sealing plate, the four corners of the lower end surface of the bottom sealing plate are vertically and fixedly connected with fifth supporting rods, one ends of the four fifth supporting rods, far away from the bottom sealing plate, are vertically and fixedly connected with the base, the central position of the upper end surface of the bottom sealing plate is fixedly provided with a stirring tank, the upper end surface of the stirring tank is provided with an upper top in a threaded manner, the upper end surface of the upper top is fixedly provided with a motor mounting plate, the central position of the upper end surface of the motor mounting plate is fixedly provided with a stirring motor, a feeding hopper is fixedly arranged on one side of the stirring tank and is communicated with the inner cavity of the stirring tank, a blanking box is fixedly arranged at the center of the lower end of the bottom sealing plate, penetrates through the bottom sealing plate and is communicated with the inner cavity of the stirring tank, the delivery outlet of the blanking box is communicated with the feeding hopper, and a butterfly valve is fixedly arranged at the communicating part of the blanking box and the inner cavity of the stirring tank.

Preferably, the output end of the stirring motor is fixedly connected with a stirring shaft, one end of the stirring shaft, which is far away from the stirring motor, penetrates through the motor mounting plate and the upper top to extend into the inner cavity of the stirring tank and finally extends into the blanking box, three fixing rings which are consistent in specification and are arranged at equal intervals are fixedly installed on the stirring shaft, two large stirring paddles are symmetrically and fixedly installed on the outer annular walls of the two fixing rings positioned above, two small stirring paddles are symmetrically and fixedly installed on the outer annular walls of the fixing rings positioned below, the fixing ring positioned below is arranged in the blanking box, and a plurality of puncture needles are vertically and fixedly installed on two opposite side edges of the four large stirring paddles and the two small.

As preferred, feeding agencies includes L type fixed plate, L type fixed plate fixed mounting is at the base up end, twice spout is seted up to L type fixed plate up end, L type fixed plate inside wall is close to two locating levers of the perpendicular fixedly connected with of top surface department, L type fixed plate top is provided with the stock box, terminal surface fixed mounting has four gyro wheels, four under the stock box two liang of gyro wheels set up respectively in two spouts, stock box up end fixed mounting has the hopper that connects, connect the hopper and bake a jar export and set up relatively, stock box one side central point puts fixed mounting has the handle.

Preferably, the storage box is provided with two positioning grooves at one end close to the L-shaped fixing plate, and the two positioning grooves are respectively matched with the two positioning rods and are oppositely arranged.

The invention has the beneficial effects that: the invention relates to a baking device for cocoa bean pretreatment, which has the characteristics of high baking efficiency and good baking effect, and in specific use, compared with the traditional baking device for cocoa bean pretreatment, the baking device for cocoa bean pretreatment is additionally provided with the pretreatment device before baking, a stirring shaft is driven to rotate by a stirring motor, so that six stirring paddles in total are driven to rotate, a plurality of pricking pins are fixedly arranged on two sides of each stirring paddle, and are used for pricking cocoa beans, so that the baking time of cocoa beans in the next baking process can be saved, and the baking effect is optimized; adopt the mode that the screw thread was carried in baking the jar to the unloading through-hole has been seted up at the junction of baking jar and circulation jar, it sets up to cure a jar slope, the cocoa beans that are located jar mouthful under the effect of gravity enter into circulation jar through the through-hole in, then driven by helical blade and continue rising, accomplish the repeated baking of circulation, promote and cure the effect, treat to cure the completion back, start the solenoid valve, close the unloading through-hole, the cocoa beans that are located jar mouthful directly drops from the jar mouthful department of baking the jar, accomplish the work of receiving the material through depositing the case.

Description of the drawings:

for ease of illustration, the invention is described in detail by the following detailed description and the accompanying drawings.

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view showing the internal structure of the baking pot according to the present invention;

FIG. 3 is a schematic view of the internal structure of the stirring tank of the present invention;

fig. 4 is a schematic structural view of an L-shaped fixing plate according to the present invention.

In the figure: 1. a base; 2. a baking mechanism; 3. a pretreatment mechanism; 4. a material taking mechanism; 11. a universal wheel; 12. a first base plate; 13. a first support bar; 14. a second support bar; 15. a first connector; 16. a second base plate; 17. a third support bar; 18. a fourth support bar; 19. a second connector; 21. a baking pot; 22. a flange plate; 23. a servo motor; 24. a circulation tank; 25. a partition plate; 26. a drive shaft; 27. a metal seal ring; 28. a helical blade; 29. an electromagnetic valve; 210. inserting plates; 211. a feeding port; 31. a bottom seal plate; 32. a fifth support bar; 33. a stirring tank; 34. jacking; 35. a motor mounting plate; 36. a stirring motor; 37. feeding into a hopper; 38. discharging the material box; 39. a butterfly valve; 310. a stirring shaft; 311. a fixing ring; 312. a large stirring paddle; 313. a small stirring paddle; 41. an L-shaped fixing plate; 42. a chute; 43. a material storage box; 44. a roller; 45. a receiving hopper; 46. a handle; 47. and (5) positioning the rod.

The specific implementation mode is as follows:

as shown in fig. 1 to 4, the following technical solutions are adopted in the present embodiment:

example (b):

the utility model provides a cocoa beans are curing device for preliminary treatment, includes base 1, cures mechanism 2, preprocessing mechanism 3 and feeding agencies 4, and 1 tops of base are provided with cures mechanism 2, cures mechanism 2 and base 1 and is 30 degrees slopes to set up, utilizes the action of gravity, and convenient circulation cures, and 1 up end fixed mounting of base has preprocessing mechanism 3, and 1 up end fixed mounting of base has feeding agencies 4.

Wherein, four corners of the lower end surface of the base 1 are all fixedly provided with universal wheels 11, the four universal wheels 11 are in consistent specification and are distributed in a rectangular array, a first base plate 12 is arranged above the base 1, four corners of the lower end surface of the first base plate 12 are all vertically and fixedly connected with first supporting rods 13, the four first supporting rods 13 are in consistent specification and are distributed in a rectangular array, one ends of the four belonging first supporting rods 13 far away from the first base plate 12 are all vertically and fixedly arranged with the base 1, the central position of the upper end surface of the first base plate 12 is vertically and fixedly connected with a second supporting rod 14, one end of the second supporting rod 14 far away from the first base plate 12 is fixedly provided with a first connector 15, a second base plate 16 is arranged above the base 1, four corners of the lower end surface of the second base plate 16 are all vertically and fixedly connected with third supporting rods 17, the four third supporting rods 17 are in specification and are distributed in a rectangular array, one end of each of the four third support rods 17, which is far away from the second base plate 16, is fixedly connected with the base 1 in a vertical manner, a fourth support rod 18 is fixedly connected with the center of the upper end face of the second base plate 16 in a vertical manner, a second connector 19 is fixedly arranged at one end of the fourth support rod 18, which is far away from the second base plate 16, and the support effect is good.

Wherein, the baking mechanism 2 comprises a baking tank 21, the baking tank 21 and the base 1 are arranged at an inclination angle of 30 degrees, one end of the baking tank 21 is fixedly provided with a flange plate 22, one end of the baking tank 21, which is far away from the flange plate 22, is arranged as an opening, a servo motor 23 is fixedly arranged at the center of one side of the flange plate 22, the servo motor 23 is fixedly arranged with a first connecting head 15, one side of the baking tank 21 is fixedly provided with a circulating tank 24, the circulating tank 24 is communicated with the baking tank 21, a partition plate 25 is arranged at the communication position of the circulating tank 24 and the baking tank 21, two opposite sides of the partition plate 25 are respectively and vertically and fixedly arranged with two opposite sides at the communication position of the circulating tank 24 and the baking tank 21, the length of the partition plate 25 is smaller than that of the circulating tank 24, the partition plate 25 is arranged at the middle part of the communication position of the circulating tank 24 and the baking tank 21, the output end of the servo motor, the drive shaft 26 is kept away from servo motor 23 one end and is baked jar 21 rotation junction fixed mounting and have metal seal ring 27, avoids the cocoa to fall into the junction, causes jar interior cocoa burst, and the outer axial wall fixed mounting of drive shaft 26 has helical blade 28, and the cross-sectional width of helical blade 28 equals the internal diameter that bakes jar 21, can not have the cocoa to miss from helical blade 28's surface.

Wherein, 24 one end fixed mounting of circulation jar has solenoid valve 29, and solenoid valve 29's output fixedly connected with picture peg 210, picture peg 210 keep away from 29 one end of solenoid valve and relative with baffle 25 position, bake jar 21 outer jar wall and seted up pan feeding mouth 211, bake jar 21 and the position of the contact of 29 output of solenoid valves has seted up bar groove and jack, the smooth slidable mounting of cooperation picture peg 210.

Wherein, pretreatment mechanism 3 includes bottom closing plate 31, the equal perpendicular fixedly connected with fifth bracing piece 32 in four edges of bottom closing plate 31 lower terminal surface, four fifth bracing pieces 32 keep away from bottom closing plate 31 one end all with the perpendicular fixed connection of base 1, bottom closing plate 31 up end central point puts fixed mounting has agitator tank 33, agitator tank 33 up end threaded mounting has last top 34, go up top 34 up end fixed mounting has motor mounting panel 35, motor mounting panel 35 up end central point fixed mounting has agitator motor 36, agitator tank 33 one side fixed mounting has into hopper 37, it sets up with agitator tank 33 inner chamber intercommunication to go into hopper 37, bottom closing plate 31 lower extreme central point fixed mounting has lower magazine 38, lower magazine 38 runs through bottom closing plate 31 and agitator tank 33 inner chamber intercommunication setting, the delivery outlet and the pan feeding mouth 211 intercommunication setting of lower magazine 38, lower magazine 38 and agitator tank 33 inner chamber intercommunication department fixed mounting have butterfly valve 39.

Wherein, the output end of the stirring motor 36 is fixedly connected with the stirring shaft 310, one end of the stirring shaft 310, which is far away from the stirring motor 36, penetrates through the motor mounting plate 35 and the upper top 34, extends into the inner cavity of the stirring tank 33 and finally extends into the blanking box 38, three fixing rings 311 which are consistent in specification and are arranged at equal intervals are fixedly mounted on the stirring shaft 310, two large stirring paddles 312 are symmetrically and fixedly mounted on the outer annular walls of the two fixing rings 311 above, two small stirring paddles 313 are symmetrically and fixedly mounted on the outer annular walls of the fixing rings 311 below, the fixing rings 311 below are arranged in the blanking box 38, a plurality of pricking pins are vertically and fixedly mounted on two opposite sides of the four large stirring paddles 312 and the two small stirring paddles 313, the outer wall of cocoa beans is pricked, and.

Wherein, extracting mechanism 4 includes L type fixed plate 41, L type fixed plate 41 fixed mounting is at 1 up end of base, twice spout 42 is seted up to L type fixed plate 41 up end, two locating levers 47 of perpendicular fixedly connected with of top surface department are close to L type fixed plate 41 inside wall, L type fixed plate 41 top is provided with material storage box 43, terminal surface fixed mounting has four gyro wheels 44 under material storage box 43, conveniently remove extracting mechanism 4, two liang of settings respectively in two spout 42 of four gyro wheels 44, material storage box 43 up end fixed mounting has connects hopper 45, connect hopper 45 and cure jar 21 export and set up relatively, material storage box 43 one side central point puts fixed mounting has handle 46.

Wherein, one end of the storage box 43 close to the L-shaped fixing plate 41 is provided with two positioning grooves which are respectively matched with the two positioning rods 47 and are arranged oppositely, thereby facilitating the storage box 43 to be rapidly arranged on the L-shaped fixing plate 41.

The using state of the invention is as follows: after washing cocoa beans, putting the cocoa beans into a feeding hopper 37 and finally falling into a stirring tank 33, starting a stirring motor 36 to drive a large stirring paddle 312 and a small stirring paddle 313 to rotate through a stirring shaft 310, puncturing the outer walls of the cocoa beans while stirring the cocoa beans, after the stirring is finished, rotating a rotary wheel of a butterfly valve 39, opening the inner cavity of the stirring tank 33 and the inner cavity of a blanking box 38, allowing the cocoa beans to fall into the blanking box 38 from the stirring tank 33 and enter a baking tank 21 through a feeding port 211, embedding a heating resistor sheet on the inner cavity wall of the baking tank 21 to bake the cocoa beans, synchronously starting a servo motor 23, driving a spiral blade 28 to rotate through a driving shaft 26, driving the spiral blade 28 to climb to the gap between a partition plate 25 and an inserting plate 210, falling into a circulating tank 24 due to the action of gravity, circularly participating in the driving climbing of the spiral blade 28 until the cocoa beans are fully baked, the electromagnetic valve 29 is started to drive the inserting plate 210 to descend to seal the gap, so that the cocoa beans can only be pushed by the helical blade 28 to the tank opening and finally fall to the receiving hopper 45, namely fall into the storage box 43, and after the storage box 43 finishes receiving, the cocoa beans slide off from the L-shaped fixing plate 41 through the matching of the roller 44 and the sliding groove 42.

While there have been shown and described what are at present considered to be the fundamental principles of the invention and its essential features and advantages, it will be understood by those skilled in the art that the invention is not limited by the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the invention as defined by the appended claims and their equivalents.

Claims

1. The utility model provides a cocoa beans are baking device for preliminary treatment, its characterized in that, include base (1), cure mechanism (2), preliminary treatment mechanism (3) and feeding agencies (4), base (1) top is provided with cures mechanism (2), cure mechanism (2) and base (1) are the slope setting of 30 degrees, base (1) up end fixed mounting has preliminary treatment mechanism (3), base (1) up end fixed mounting has feeding agencies (4).

2. A roasting device for cocoa bean pretreatment according to claim 1, wherein: the universal wheel (11) is fixedly mounted at four corners of the lower end face of the base (1), the universal wheels (11) are uniform in specification and are distributed in a rectangular array manner, a first base plate (12) is arranged above the base (1), first supporting rods (13) are vertically and fixedly connected with the four corners of the lower end face of the first base plate (12), the first supporting rods (13) are uniform in specification and are distributed in a rectangular array manner, one ends of the four affiliated first supporting rods (13) far away from the first base plate (12) are vertically and fixedly mounted with the base (1), a second supporting rod (14) is vertically and fixedly connected with the center position of the upper end face of the first base plate (12), a first connecting head (15) is fixedly mounted at one end of the second supporting rod (14) far away from the first base plate (12), a second base plate (16) is arranged above the base (1), equal perpendicular fixedly connected with third bracing piece (17), four in four edges of terminal surface under second basal disc (16) third bracing piece (17) specification is the rectangular array distribution to and each other, four second basal disc (16) one end is kept away from in third bracing piece (17) all with the perpendicular fixed connection of base (1), perpendicular fixedly connected with fourth bracing piece (18) is put to second basal disc (16) up end central point, second basal disc (16) one end fixed mounting is kept away from in fourth bracing piece (18) has second connector (19).

3. A roasting device for cocoa bean pretreatment according to claim 1, wherein: baking mechanism (2) including baking jar (21), baking jar (21) is 30 degrees inclinations with base (1) and sets up, baking jar (21) one end fixed mounting has ring flange (22), baking jar (21) keep away from ring flange (22) one end and set up for the opening, the central point of ring flange (22) one side puts fixed mounting has servo motor (23), servo motor (23) and first connector (15) fixed mounting, baking jar (21) one side fixed mounting has circulation jar (24), circulation jar (24) and baking jar (21) are linked together and set up, circulation jar (24) and baking jar (21) intercommunication department are provided with baffle (25), baffle (25) two opposite side respectively with circulation jar (24) and baking jar (21) intercommunication department two opposite side perpendicular fixed mounting, baffle (25) length is less than the length of circulation jar (24), and baffle (25) set up at circulation jar (24) and the middle part of baking jar (21) intercommunication department, servo motor (23) output end fixedly connected with drive shaft (26), servo motor (23) one end is kept away from in drive shaft (26) runs through ring flange (22) and baking jar (21) tip stretches into to baking jar (21) inner chamber, servo motor (23) one end is kept away from in drive shaft (26) and baking jar (21) rotate junction fixed mounting have metal seal ring (27), drive shaft (26) outer axle wall fixed mounting has helical blade (28).

4. A roasting device for cocoa bean pretreatment according to claim 3, wherein: circulation jar (24) one end fixed mounting has solenoid valve (29), the output fixedly connected with picture peg (210) of solenoid valve (29), solenoid valve (29) one end is kept away from in picture peg (210) and baffle (25) position is relative, pan feeding mouth (211) have been seted up to the outer jar wall of baking jar (21).

5. A roasting device for cocoa bean pretreatment according to claim 1, wherein: the pretreatment mechanism (3) comprises a bottom sealing plate (31), four corners of the lower end face of the bottom sealing plate (31) are vertically and fixedly connected with fifth supporting rods (32), one ends of the four fifth supporting rods (32), far away from the bottom sealing plate (31), are vertically and fixedly connected with a base (1), the upper end face center of the bottom sealing plate (31) is fixedly provided with a stirring tank (33), the upper end face of the stirring tank (33) is provided with an upper top (34) in a threaded manner, the upper end face of the upper top (34) is fixedly provided with a motor mounting plate (35), the upper end face center of the motor mounting plate (35) is fixedly provided with a stirring motor (36), one side of the stirring tank (33) is fixedly provided with a feeding hopper (37), the feeding hopper (37) is communicated with the inner cavity of the stirring tank (33), and the lower end center of the bottom sealing plate (31) is fixedly provided with a lower material, the feeding box (38) penetrates through the bottom sealing plate (31) and is communicated with the inner cavity of the stirring tank (33), the output port of the feeding box (38) is communicated with the feeding port (211), and a butterfly valve (39) is fixedly installed at the communication position of the feeding box (38) and the inner cavity of the stirring tank (33).

6. A roasting device for cocoa bean pretreatment according to claim 5, wherein: the stirring device is characterized in that a stirring shaft (310) is fixedly connected to the output end of the stirring motor (36), one end, far away from the stirring motor (36), of the stirring shaft (310) penetrates through a motor mounting plate (35) and an upper top (34) to extend into an inner cavity of the stirring tank (33) and finally extends into the lower material box (38), three fixing rings (311) which are consistent in specification and are arranged at equal intervals are fixedly mounted on the stirring shaft (310), two large stirring paddles (312) are symmetrically and fixedly mounted on the outer annular wall of the two fixing rings (311) located above, two small stirring paddles (313) are symmetrically and fixedly mounted on the outer annular wall of the fixing ring (311) located below, the fixing ring (311) located below is arranged in the lower material box (38), and a plurality of puncture needles are vertically and fixedly mounted on two opposite sides of the four large stirring paddles (312) and the two.

7. A roasting device for cocoa bean pretreatment according to claim 1, wherein: reclaiming mechanism (4) includes L type fixed plate (41), L type fixed plate (41) fixed mounting is at base (1) up end, twice spout (42) are seted up to L type fixed plate (41) up end, L type fixed plate (41) inside wall is close to two locating levers (47) of the perpendicular fixedly connected with of top surface department, L type fixed plate (41) top is provided with storage box (43), terminal surface fixed mounting has four gyro wheels (44) under storage box (43), four gyro wheel (44) two liang set up respectively in two spout (42), storage box (43) up end fixed mounting has connects hopper (45), connect hopper (45) and bake jar (21) export and set up relatively, storage box (43) one side central point puts fixed mounting has handle (46).

8. A roasting device for cocoa bean pretreatment according to claim 7, wherein: two positioning grooves are formed in one end, close to the L-shaped fixing plate (41), of the storage box (43), and the two positioning grooves are matched with the two positioning rods (47) respectively and are arranged in opposite positions.