CN110739150A - improved high-frequency transformer rubber coating machine - Google Patents
improved high-frequency transformer rubber coating machine Download PDFInfo
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- CN110739150A CN110739150A CN201911178410.4A CN201911178410A CN110739150A CN 110739150 A CN110739150 A CN 110739150A CN 201911178410 A CN201911178410 A CN 201911178410A CN 110739150 A CN110739150 A CN 110739150A
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- clamping
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- clutch
- rotary table
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/12—Insulating of windings
- H01F41/125—Other insulating structures; Insulating between coil and core, between different winding sections, around the coil
Abstract
The invention relates to an improved high-frequency transformer rubber belt wrapping machine which comprises a machine body, a rubber belt conveying device and an automatic discharging device, wherein the rubber belt conveying device and the automatic discharging device are arranged on the machine body, a double-clamping-position rotary table is arranged on the machine body, two clutch connection joints are symmetrically arranged on the double-clamping-position rotary table in a circular center mode, and each clutch connection joint is connected with clamping jigs for adsorbing and clamping a high-frequency transformer.
Description
Technical Field
The invention relates to the technical field of transformer manufacturing, in particular to an improved high-frequency transformer tape wrapping machine.
Background
In the prior art, pairs of E-shaped magnetic cores need to be installed on a coil to be fixed when a transformer is assembled, generally, after the E-shaped magnetic cores are placed into the coil, an adhesive tape is pasted between the pair of E-shaped magnetic cores by a hand, and then the wrapped adhesive tape is cut off by scissors.
For example, in 2010, 17 months and 17 days, the chinese utility model discloses an authorization notice number CN201425891Y discloses kinds of semi-automatic rubber belt wrapping machine for transformers, including the organism, establish the sticky tape conveyer on the organism, loose switching has the biax carousel on the organism, the symmetry is equipped with two tools that are used for joint transformer on the biax carousel, sticky tape on the sticky tape conveyer is connected with the transformer, the biax carousel rotates two tools and drives the transformer of joint and wraps the sticky tape in turn, be equipped with automatic rubber belt cutting device on the organism and improved the efficiency of rubber belt wrapping.
Disclosure of Invention
In order to enable the side double-shaft turntable tape wrapping machine to be more fully utilized and exert the maximum efficiency and solve the problem of potential safety hazard, the invention improves the prior art and provides improved high-frequency transformer tape wrapping machines.
improved generation high frequency transformer rubber coating tape unit, including organism, tape conveyer and automatic discharge apparatus set up on the organism, there are two card positions rotary tables on the said organism, have two separation and reunion joints symmetrically with the centre of circle on the rotary table of two card positions, each separation and reunion joint connects pieces of clamping tools used for adsorbing and clamping the high frequency transformer;
the adhesive tape on the adhesive tape conveying device is bonded with the high-frequency transformer clamped above the double-clamping-position turntable through the adhesive tape guide wheel; the machine body is also provided with an automatic adhesive tape cutting device, the automatic adhesive tape cutting device is provided with an automatic left-right reciprocating slide block driven by a driving shaft of a cutter stepping motor, the automatic left-right reciprocating slide block is provided with a blade, and the blade can cut off an adhesive tape connected between two high-frequency transformers adsorbed and clamped on the double-clamping-position rotary table when the automatic left-right reciprocating slide block slides to the left end;
the double-clamping rotary table is provided with a large driven gear on the inner side of the machine body, and the large driven gear is meshed with a driving gear of the reversing stepping motor; by selecting and designing the transmission ratio of the large driven gear and the driving gear, the step angle of the reversing stepping motor is well controlled: the double-clamping-position rotary table is rotated by 180 degrees each time; the clamping jigs connected with the clutch joint positioned above the double-clamping rotary table are accurately alternated to the lower part, and the clamping jigs connected with the clutch joint positioned below the double-clamping rotary table are accurately alternated to the upper part;
the clamping fixture comprises a clamping disc, a connecting shaft pipe and a movable long push rod, wherein the connecting shaft pipe is connected with the clamping disc, and the other end of the connecting shaft pipe is connected with a connecting sleeve of a clutch connector;
the two clutch joints on the double-clamping rotary table are composed of a double-claw clutch wheel, a transmission shaft and a connecting sleeve which are sequentially connected, and the transmission shaft of each clutch joint is movably connected with the corresponding position of the double-clamping rotary table through a bearing;
the automatic discharging device comprises a cam, a toggle lever, a transverse push-pull rod and a discharging deflector rod, wherein the cam is arranged on a driving shaft of the cutter stepping motor, the cam abuts against the arm end of the toggle lever, the other arm end of the toggle lever is connected with the transverse push-pull rod, the head of the transverse push-pull rod penetrates through the rear plate of the machine body, the other arm end penetrates through the front plate of the machine body and is connected with the discharging deflector rod, and the discharging deflector rod is opposite to of two push handles in the clamping jig which are alternately positioned to the lower side by the double-clamping turntable.
Compared with the prior art CN201425891Y, the invention changes the mode that the high-frequency transformer wound with the adhesive tape needs to be manually unloaded semi-automatically by improving the clamping fixture and adding the automatic unloading device, realizes automatic unloading, thus avoiding the possibility that the blade is pushed to hurt the human body due to the manual product taking, and the invention can also improve the production efficiency by the improvement, if the high-frequency transformer wound with the adhesive tape is manually unloaded, the action of each product taking the rubber coating needs 2 seconds, the action of products needs 5 seconds before the improvement, and the production efficiency is improved by improving products with the rubber coating for only 3 seconds.
Drawings
Fig. 1 is a schematic front structural view of the present invention.
Fig. 2 is a left sectional structural view of fig. 1.
Fig. 3 is a schematic top sectional view of fig. 1.
Fig. 4 is a schematic structural view of the clamping jig.
Fig. 5 is a right-side view of fig. 4.
The reference numbers in the drawings are: 1, clamping a receiving disc; 2 connecting a shaft tube; 3, moving the long push rod; 4, clutch spider; 5 connecting the sleeve; 6 bar magnets; 7 long grooves; 8, pushing a plate; 9, pushing a handle; 10 a return spring; 11 a machine body; 12 a tape transport device; 13 double-clamping-position rotating disc; 14, a rubber guide wheel; 15 automatic adhesive tape cutting device; 16 cutter stepper motors; 17 automatic left and right reciprocating slide block; 18 big driven gears; 19 commutating stepper motor; 20 driving a gear; 21 double-claw clutch wheel; 22 a drive shaft; 23 bearing; 24 wrap stepper motors; 25 cams; 26 poking the lever; 27 a transverse push-pull rod; 28 discharging deflector rod.
Detailed Description
As shown in fig. 1-3, improved high-frequency transformer rubber belt wrapping machines comprise a machine body 11, a rubber belt conveying device 12 and an automatic discharging device, wherein the rubber belt conveying device 12 and the automatic discharging device are arranged on the machine body, a double-clamping-position rotating disc 13 is arranged on the machine body 11, two clutch connection joints 4 are symmetrically arranged on the double-clamping-position rotating disc 13 in a circle center manner, and each clutch connection joint 4 is connected with clamping jigs for adsorbing and clamping a high-frequency transformer;
the adhesive tape on the adhesive tape conveying device 12 is bonded with the high-frequency transformer clamped above the double-clamping-position rotary table 13 through an adhesive tape guide wheel 14; an automatic adhesive tape cutting device 15 is further arranged on the machine body 11, an automatic left-right reciprocating sliding block 17 driven by a driving shaft of a cutter stepping motor 16 is arranged on the automatic adhesive tape cutting device 15, a blade is arranged on the automatic left-right reciprocating sliding block 17, and when the automatic left-right reciprocating sliding block 17 slides to the left end, the blade can cut off an adhesive tape which is respectively adsorbed and connected between two high-frequency transformers clamped and connected by a clamping tool above the double-clamping-position rotary disc 13 and a clamping tool below the double-clamping-position rotary disc 13, so that when a high-frequency transformer loaded by the clamping tool above the double-clamping-position rotary disc 13 winds the adhesive tape, the interference of the high-frequency transformer which is loaded by;
the double-clamping-position rotating disc 13 is provided with a large driven gear 18 on the inner side of the machine body 11, and the large driven gear 18 is meshed with a driving gear 20 of a reversing stepping motor 19; by choosing the gear ratio of the large driven gear 18 and the driving gear 20, the step angle of the reversing stepper motor 19 is controlled: the double-clamping rotary table 13 is rotated by 180 degrees each time; the clamping jig connected with the clutch joint 4 positioned above accurately and alternately positions the high-frequency transformer wound with the adhesive tape to the lower part, and the clamping jig connected with the clutch joint 4 positioned below unloads the high-frequency transformer and accurately and alternately positions the high-frequency transformer to the upper part;
as shown in fig. 4-5, the clamping fixture comprises a clamping disc 1, a connecting shaft tube 2 and a movable long push rod 3, wherein the end of the connecting shaft tube 2 is connected with the clamping disc 1, and the other end of the connecting shaft tube is connected with a connecting sleeve 5 of a clutch joint 4, the clamping disc 1 is square, a through hole is formed in the center of the clamping disc 1 and leads to a tube cavity of the connecting shaft tube 2, two strip magnets 6 are symmetrically fixed on the disc edge of the clamping disc 1, two long grooves 7 penetrating through the tube cavity are symmetrically formed in the circumferential outer surface of the connecting shaft tube 2 along the axial direction, the movable long push rod 3 is inserted into the tube cavity of the connecting shaft tube 2, the end of the movable long push rod 3 extends out of the through hole in the center of the clamping disc 1 and is connected with push plates 8, the middle of the movable long push rod 3 is transversely and symmetrically provided with two push handles 9, the two push rods 9 respectively extend out of the two long grooves 7 of the connecting shaft tube 2, a return spring 10 is arranged between the two push rods 9 and the through hole in the center of the clamping disc 1, and when the two push rods are connected with an unloading rod 28 along the axial direction, the movable push rod 3 can automatically push the push rod;
the two clutch joints 4 on the double-clamping rotary table 13 are respectively composed of a double-claw clutch wheel 21, a transmission shaft 22 and a connecting sleeve 5 which are connected in sequence, the transmission shaft 22 of each clutch joint 4 is movably connected with the corresponding position of the double-clamping rotary table 13 through a bearing 23, the two claws of the double-claw clutch wheel 21 are cylindrical, the distance between the two claws is equal to the side length of a square bolt head at the driving shaft end of the wrapping stepping motor 24, when the double-clamping rotary table 13 alternately positions of the two clutch joints 4 to the upper part, the two claws of the clutch joints 4 can be just clamped on the square bolt head at the driving shaft end of the wrapping stepping motor 24, so that the wrapping stepping motor 24 can drive the clutch joint 4 to rotate;
the automatic discharging device comprises a cam 25, a toggle lever 26, a transverse push-pull rod 27 and a discharging shifting rod 28, wherein the cam 25 is arranged on a driving shaft of the cutter stepping motor 16, the cam 25 abuts against the arm end of the toggle lever 26, the other arm end of the toggle lever 26 is connected with the transverse push-pull rod 27, the head of the transverse push-pull rod 27 penetrates through the rear plate of the machine body 11, the other head penetrates through the front plate of the machine body 11 and is connected with the discharging shifting rod 28, and the discharging shifting rod 28 faces of two push handles 9 which are alternately positioned on the lower clamping jig by the double-clamping turntable 13.
, a control panel is arranged on the machine body 11, and an alarm indicator light is arranged on the control panel, so that the machine body can automatically alarm when a fault occurs, and the safety performance is improved.
In actual operation, two clamping jigs are adjusted and respectively fixed at the positions of two clutch connectors 4, two high-frequency transformers are respectively arranged on the two clamping jigs and are adsorbed and fixed by two strip magnets 6 on the edge of a clamping disc 1, an automatic adhesive tape cutting device 15 drives an adhesive tape to automatically feed the adhesive tape, the extending end of the adhesive tape is connected with a high-frequency transformer adsorbed and fixed by a clamping jig on the upper portion of a double-clamping turntable 13, the clamping jig is used for winding the adhesive tape with the high-frequency transformers, the double-clamping turntable 13 rotates clockwise, the two high-frequency transformers are in up-and-down alternative positions, the ends of the adhesive tape are connected with the high-frequency transformers on the lower portion in an alternative mode, the middle portion of the adhesive tape is close to the high-frequency transformer on the upper portion, the adhesive tape between the upper high-frequency transformers is cut by a blade on the automatic adhesive tape cutting device 15, the cut adhesive tape terminals are automatically attached to the high-frequency transformer on the upper portion, meanwhile, the high-frequency transformer with the adhesive tape wrapped on the lower portion is automatically pushed out of a lower material collecting disc by a pushing plate 8 in the clamping jig, the high-frequency transformer which the adhesive tape needs to be wrapped is needed, the high-frequency transformer is automatically pushed, the high-frequency transformer is automatically.
Claims (2)
- The improved high-frequency transformer rubber belt wrapping machine is characterized in that a rubber belt on the rubber belt conveying device (12) is bonded with a high-frequency transformer clamped above the double-clamping-position rotary table (13) through a rubber guide wheel (14), the machine body (11) is further provided with an automatic rubber belt cutting device (15), the automatic rubber belt cutting device (15) is provided with an automatic left-right reciprocating slide block (17) driven by a cutter stepping motor (16) driving shaft, the automatic left-right reciprocating slide block (17) is provided with a blade, and when the automatic left-right reciprocating slide block (17) slides to the left end, the blade can cut off the rubber belt which is adsorbed and clamped between the two high-frequency transformers on the double-clamping-position rotary table (13) and is connected;the double-clamping-position rotary table (13) is provided with a large driven gear (18) on the inner side of the machine body (11), and the large driven gear (18) is meshed with a driving gear (20) of a reversing stepping motor (19); the step angle of the reversing stepping motor (19) is controlled by selecting and designing the transmission ratio of the large driven gear (18) and the driving gear (20): the double-clamping-position rotating disc (13) rotates 180 degrees each time; the clamping jigs connected with the clutch joint (4) positioned above the double-clamping rotary table (13) are accurately and alternately positioned to the lower part, and the clamping jigs connected with the clutch joint (4) positioned below are accurately and alternately positioned to the upper part;the clamping fixture comprises a clamping disc (1), a connecting shaft pipe (2) and a movable long push rod (3), wherein the connecting shaft pipe (2) is connected with the clamping disc (1), the other end of the connecting shaft pipe is connected with a connecting sleeve (5) of a clutch connection joint (4), the clamping disc (1) is square, a through hole is formed in the center of the clamping disc (1) and leads to a pipe cavity of the connecting shaft pipe (2), two strip magnets (6) are symmetrically fixed on the edge of the clamping disc (1), two long grooves (7) penetrating through the pipe cavity are symmetrically formed in the circumferential outer surface of the connecting shaft pipe (2) along the axial direction, the movable long push rod (3) penetrates through the pipe cavity of the connecting shaft pipe (2), the end of the movable long push rod (3) extends out of the through hole in the center of the clamping disc (1) and is connected with a push plate (8), two push handles (9) are transversely and symmetrically arranged in the middle of the movable long push rod (3), the two push handles (9) respectively extend out of the through hole (7) of the connecting shaft pipe (2) and are connected with a push plate (8), and can be pushed out of the push rod (9) and can be automatically reset when the push rod (10) and the push rod (10) is pushed out of the push rod (10) and the push rod (3), and the push rod (10) is automatically reset rod (3), and the push;the two clutch overlap joints (4) on the double-clamping rotary table (13) are respectively composed of a double-claw clutch wheel (21), a transmission shaft (22) and a connecting sleeve (5) which are sequentially connected, the transmission shaft (22) of each clutch overlap joint (4) is movably connected with the corresponding position of the double-clamping rotary table (13) through a bearing (23), two claws of the double-claw clutch wheel (21) are cylindrical, the distance between the two claws is equal to the side length of a square bolt head at the driving shaft end of a wrapping stepping motor (24), when the double-clamping rotary table (13) enables of the two clutch overlap joints (4) to be alternately positioned to the upper part, the two claws of the clutch overlap joint (4) can be just clamped on the square bolt head at the driving shaft end of the wrapping stepping motor (24), and the wrapping stepping motor (24) can drive the clutch overlap joint (4) to rotate;the automatic discharging device comprises a cam (25), a shifting lever (26), a transverse push-pull rod (27) and a discharging shifting rod (28), wherein the cam (25) is arranged on a driving shaft of the cutter stepping motor (16), the cam (25) abuts against the arm end of the shifting lever (26), the other arm end of the shifting lever (26) is connected with the transverse push-pull rod (27), the head of the transverse push-pull rod (27) penetrates through the rear plate of the machine body (11), the other head penetrates through the front plate of the machine body (11) and is connected with the discharging shifting rod (28), and the discharging shifting rod (28) is over against of two push handles (9) which are alternately positioned to the lower clamping jig by the double-clamping turntable (13).
- 2. The improved high-frequency transformer rubber-covered belt machine according to claim 1, further characterized in that a control panel is arranged on the machine body (11), and an alarm indicator light is arranged on the control panel to automatically alarm when a fault occurs.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911178410.4A CN110739150B (en) | 2019-11-27 | 2019-11-27 | Improved high-frequency transformer rubber coating machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911178410.4A CN110739150B (en) | 2019-11-27 | 2019-11-27 | Improved high-frequency transformer rubber coating machine |
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| Publication Number | Publication Date |
|---|---|
| CN110739150A true CN110739150A (en) | 2020-01-31 |
| CN110739150B CN110739150B (en) | 2021-08-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201911178410.4A Active CN110739150B (en) | 2019-11-27 | 2019-11-27 | Improved high-frequency transformer rubber coating machine |
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Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201195600Y (en) * | 2008-04-16 | 2009-02-18 | 陈修恒 | Automatic package rubber belt machine |
| CN201425891Y (en) * | 2009-06-02 | 2010-03-17 | 海宁三弘电子科技有限公司 | Semiautomatic adhesive tape wrapping machine used for transformer |
| CN101707133A (en) * | 2009-09-28 | 2010-05-12 | 海宁三弘电子科技有限公司 | Semi-automatic adhesive tape wrapping machine of transformer |
| US20110309183A1 (en) * | 2009-12-22 | 2011-12-22 | Koichi Imai | Wire Bobbin Binding Device And Automatic Bobbin Winding Device Using Wire Bobbin Binding Device |
| CN205345413U (en) * | 2016-02-18 | 2016-06-29 | 海宁联丰东进电子有限公司 | Automatic squeegee tape unit that wraps of transformer |
| CN205582727U (en) * | 2016-04-02 | 2016-09-14 | 罗定市嘉裕电子有限公司 | Transformer rubber coating machine |
| CN207425610U (en) * | 2017-09-15 | 2018-05-29 | 宁波兴茂电子科技有限公司 | A kind of double-deck automatic package rubber belt machine of electromagnet core |
| CN210628101U (en) * | 2019-11-27 | 2020-05-26 | 郴州宇晖电子科技有限公司 | Improved high-frequency transformer rubber coating machine |
-
2019
- 2019-11-27 CN CN201911178410.4A patent/CN110739150B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201195600Y (en) * | 2008-04-16 | 2009-02-18 | 陈修恒 | Automatic package rubber belt machine |
| CN201425891Y (en) * | 2009-06-02 | 2010-03-17 | 海宁三弘电子科技有限公司 | Semiautomatic adhesive tape wrapping machine used for transformer |
| CN101707133A (en) * | 2009-09-28 | 2010-05-12 | 海宁三弘电子科技有限公司 | Semi-automatic adhesive tape wrapping machine of transformer |
| US20110309183A1 (en) * | 2009-12-22 | 2011-12-22 | Koichi Imai | Wire Bobbin Binding Device And Automatic Bobbin Winding Device Using Wire Bobbin Binding Device |
| CN205345413U (en) * | 2016-02-18 | 2016-06-29 | 海宁联丰东进电子有限公司 | Automatic squeegee tape unit that wraps of transformer |
| CN205582727U (en) * | 2016-04-02 | 2016-09-14 | 罗定市嘉裕电子有限公司 | Transformer rubber coating machine |
| CN207425610U (en) * | 2017-09-15 | 2018-05-29 | 宁波兴茂电子科技有限公司 | A kind of double-deck automatic package rubber belt machine of electromagnet core |
| CN210628101U (en) * | 2019-11-27 | 2020-05-26 | 郴州宇晖电子科技有限公司 | Improved high-frequency transformer rubber coating machine |
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