CN110736509A - air conditioner outdoor unit testing method and system, storage medium and upper computer - Google Patents
air conditioner outdoor unit testing method and system, storage medium and upper computer Download PDFInfo
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Abstract
The utility model relates to the technical field of testing, in particular to testing methods and systems for an air conditioner outdoor unit, a storage medium and an upper computer, and the method comprises the steps of receiving a test starting signal sent by a main controller when the air conditioner outdoor unit is detected to be electrically connected with an electric cabinet, starting a safety testing instrument according to the test starting signal so that the safety testing instrument can simultaneously perform safety performance testing and function testing on the air conditioner outdoor unit and obtain safety performance parameters and function performance parameters obtained by testing, generating safety performance indexes according to the safety performance parameters, generating function performance indexes according to the function performance parameters, judging whether the air conditioner outdoor unit is qualified according to whether unqualified information exists in the safety performance indexes and the function performance indexes, automatically testing the air conditioner outdoor unit, and simultaneously performing safety performance testing and function testing on the air conditioner outdoor unit by the safety testing instrument, so that the labor intensity of workers is reduced, and the testing efficiency of the air conditioner outdoor unit testing is effectively improved.
Description
Technical Field
The disclosure relates to the technical field of testing, in particular to a method and a system for testing air conditioner outdoor units, a storage medium and an upper computer.
Background
The split-room air conditioner generally comprises an air conditioner external unit and an air conditioner internal unit, which need to be tested before leaving the factory to ensure the quality of the air conditioner external unit, wherein the state of the air conditioner external unit directly determines whether air conditioners can work normally, so the detection of the running state of the air conditioner external unit becomes very important bulletins.
At present, when the safety performance and the functional performance of the air conditioner external unit are detected, the safety detection and the functional test are separately performed, and the detection mode not only causes higher labor intensity of workers, but also influences the test efficiency of the air conditioner external unit.
Therefore, how to improve the testing efficiency of the safety performance detection and the functional performance detection of the air conditioner external unit is a problem to be solved urgently by those skilled in the art.
Disclosure of Invention
In order to solve the problems, the testing methods and systems for the air conditioner external unit, the storage medium and the upper computer are provided, and meanwhile, the safety performance test and the function test are performed on the air conditioner external unit, so that the labor intensity of workers is reduced, and the testing efficiency of the air conditioner external unit test is effectively improved.
, the present disclosure provides a test method for an outdoor unit of an air conditioner, the method comprising:
receiving a test starting signal sent by the main controller when detecting that the air conditioner external unit is electrically connected with the electric cabinet;
starting a safety test instrument according to the test starting signal so that the safety test instrument can simultaneously perform safety performance test and function test on the air conditioner outdoor unit and obtain a safety performance parameter and a function performance parameter obtained through the test;
generating a safety performance index according to the safety performance parameter, and generating a functional performance index according to the functional performance parameter;
judging whether the air conditioner external unit is qualified or not according to the safety performance index and whether unqualified information exists in the functional performance index or not
According to an embodiment of the present disclosure, optionally, in the above-mentioned test method, while the safety test instrument is started according to the test start signal, the method further includes:
and obtaining a preset function stored in the master controller and sending the preset function to the safety test instrument so that the safety test instrument performs safety performance test on the air conditioner outdoor unit according to the preset function.
According to an embodiment of the present disclosure, optionally, in the above-mentioned test method, while the safety test instrument is started according to the test start signal, the method further includes:
and acquiring the function test logic stored in the master controller and sending the function test logic to the safety test instrument so that the safety test instrument performs function test according to the function test logic.
According to an embodiment of the present disclosure, optionally, in the above test method, the method further includes:
displaying a detection qualified signal when unqualified information does not exist in the safety performance index and the functional performance index;
and when unqualified information exists in the safety performance index and the functional performance index, sending an unqualified alarm instruction to the main controller so that the main controller sends an alarm signal.
In a second aspect, the present disclosure provides test systems for an outdoor unit of an air conditioner, the system including:
the main controller is used for generating a test starting signal when the air conditioner external unit is electrically connected with the electric cabinet;
the safety test instrument is connected with the main controller and is used for simultaneously carrying out safety performance test and function test on the air conditioner outdoor unit when the safety test instrument is started so as to obtain safety performance parameters and function performance parameters and sending the safety performance parameters and the function performance parameters to an upper computer;
the upper computer is connected with the main controller and used for acquiring the test starting signal and starting the safety test instrument according to the test starting signal, and the upper computer is also used for acquiring a safety performance parameter generated by the safety test instrument for testing the air conditioner external unit, generating a functional index according to the functional performance parameter, and judging whether the air conditioner external unit is qualified according to whether unqualified information exists in the safety performance index and the functional index.
According to the embodiment of the present disclosure, optionally, in the above test system, the upper computer is further configured to obtain a preset function stored in the main controller and send the preset function to the safety test instrument, and the safety test instrument is further configured to perform a safety performance test on the air conditioner external unit according to the preset function.
According to the embodiment of the present disclosure, optionally, in the above test system, the upper computer is further configured to obtain the function test logic stored in the main controller and send the function test logic to the safety test instrument, and the safety test instrument is further configured to perform a function test on the air conditioner external unit according to the function test logic.
According to an embodiment of the present disclosure, optionally, in the above test system, the upper computer is further configured to display a detection qualified signal when there is no unqualified information in the safety performance index and the functional performance index;
and the upper computer is also used for sending an unqualified alarm instruction to the main controller when unqualified information exists in the safety performance index and the functional performance index, so that the main controller sends an alarm signal.
In a third aspect, the present disclosure provides storage media storing computer programs executable by or more processors that may be used to implement the testing methods described above.
In a fourth aspect, the present disclosure provides host computers, including a memory and a processor, where the memory stores a computer program, and the computer program is executed by the processor to execute the above-mentioned testing method.
Compared with the prior art, or more embodiments in the above scheme can have the following advantages or beneficial effects:
according to the testing method for the air conditioner outdoor unit, the safety testing instrument is started according to the testing starting signal, so that the safety testing instrument can simultaneously perform safety performance testing and function testing on the air conditioner outdoor unit, the safety performance index is generated according to the safety performance parameter, the function performance index is generated according to the function performance parameter, whether the air conditioner outdoor unit is qualified or not is judged according to whether unqualified information exists in the safety performance index and the function performance index, automatic testing is performed on the air conditioner outdoor unit, the safety testing instrument is used for simultaneously performing safety performance testing and function testing on the air conditioner outdoor unit, labor intensity of workers is reduced, and testing efficiency of testing of the air conditioner outdoor unit is effectively improved.
Drawings
The present disclosure will be described in more detail below based on embodiments and with reference to the accompanying drawings.
Fig. 1 is a schematic flow chart of a test method for air-conditioner outdoor units provided in embodiment of the present disclosure.
Fig. 2 is another flowchart of a testing method for an outdoor unit of an air conditioner provided in embodiment of the present disclosure.
Fig. 3 is a connection block diagram of air conditioner external unit testing systems according to a second embodiment of the disclosure.
In the drawings, like parts are designated with like reference numerals, and the drawings are not drawn to scale.
Detailed Description
Embodiments of the present disclosure will be described in detail with reference to the accompanying drawings and examples, so that how to apply technical means to solve technical problems and achieve the corresponding technical effects can be fully understood and implemented. The embodiments and the features of the embodiments of the present disclosure can be combined with each other without conflict, and the formed technical solutions are all within the protection scope of the present disclosure.
Example
Referring to fig. 1, the present disclosure provides testing methods of an air conditioner outdoor unit capable of being applied to an upper computer, and when the testing methods are applied to the upper computer, steps S110 to S140 are performed.
Step S110: and receiving a test starting signal sent by the main controller when detecting that the air conditioner external unit is electrically connected with the electric cabinet.
Step S120: and starting a safety test instrument according to the test starting signal so that the safety test instrument simultaneously performs safety performance test and function test on the air conditioner outdoor unit and obtains the safety performance parameters and the function performance parameters obtained through the test.
Step S130: and generating a safety performance index according to the safety performance parameter, and generating a functional performance index according to the functional performance parameter.
Step S140: and judging whether the air conditioner external unit is qualified or not according to whether unqualified information exists in the safety performance index and the functional performance index or not. .
By adopting the steps S110-S140, the automatic test of the air conditioner external unit is realized, and the safety performance test and the function test of the air conditioner external unit are simultaneously carried out by utilizing the safety test instrument, so that the labor intensity of workers is reduced, and the test efficiency of the test of the air conditioner external unit is effectively improved.
In step S110, before the air conditioner external unit is detected, a worker may switch on the safety test instrument and the air conditioner external unit in advance, and switch on the air conditioner external unit and the electrical cabinet, and the master controller automatically generates test start signals after detecting that the air conditioner external unit is powered on, and sends the test start signals to the upper computer.
In step S120, after the upper computer receives the test start signal, the safety test instrument starts to operate, and the safety test instrument simultaneously performs safety performance test and function test on the air conditioner external unit to obtain safety performance parameters and functional performance parameters, and sends the safety performance parameters and the functional performance parameters to the upper computer.
It is understood that the embodiments of the safety test instrument for obtaining the safety performance parameter may be: the host computer can utilize the preset function stored in the master controller to carry out safety performance test on the air conditioner external unit by using the preset function so as to obtain safety performance parameters.
The embodiment of the safety test instrument for obtaining the functional performance parameters can be as follows: and the upper computer performs function test on the air conditioner external unit according to the function test logic stored in the main controller and the safety test instrument so as to obtain safety performance parameters.
In step S130, the upper computer receives the safety performance parameter and the functional performance parameter sent by the safety test instrument, processes the safety performance parameter and the functional performance parameter, and generates a safety performance index and a functional performance index accordingly.
In step S140, the safety performance index and the functionality index are used to indicate whether the air conditioner external unit is qualified. The manner of determining the safety performance index and the functional performance index may be: comparing the safety performance index obtained by testing with a safety performance index preset threshold value by setting a safety performance index preset threshold value and a functional performance index preset threshold value, and determining whether the safety performance index is qualified; and comparing the functional performance index obtained by the test with a preset threshold value of the functional performance index to determine whether the functional performance index is qualified.
For example, assuming that the energy efficiency ratio of the air conditioner external unit is detected, the energy efficiency ratio is used as a functional performance index of the air conditioner external unit, and represents an energy consumption index of the refrigeration efficiency of the air conditioner external unit, and the larger the energy efficiency ratio is, the better the energy efficiency ratio is, if the detected energy efficiency ratio is lower than a preset energy efficiency ratio threshold, the functional index of the energy efficiency ratio of the air conditioner external unit is unqualified information.
For example, the withstand voltage value of the air conditioner external unit is detected, the withstand voltage value is used as a safety performance index of the air conditioner external unit, and if the detected withstand voltage value is higher than a maximum voltage preset threshold value or lower than a minimum voltage preset threshold value, the safety performance index of the withstand voltage value of the air conditioner external unit is unqualified information.
Referring to fig. 2, the present disclosure provides another embodiments of testing methods for an external unit of an air conditioner, which includes steps S1401 and S1402, in addition to the steps S110 to S140:
s1401: and displaying a qualified detection signal when unqualified information does not exist in the safety performance index and the functional performance index.
In this embodiment, whether the air conditioner external unit is qualified or not is determined according to the safety performance index and the functional performance index, and when the safety performance index and the functional performance index do not have unqualified information, that is, it indicates that the safety performance index and the functional performance index of the detected air conditioner external unit are both qualified information, the upper computer can immediately display a qualified signal.
S1402: and when unqualified information exists in the safety performance index and the functional performance index, sending an unqualified alarm instruction to the main controller so that the main controller sends an alarm signal.
In this embodiment, when there is fail information in the safety performance index and the functional performance index, that is, the detected safety performance index of the air conditioner outdoor unit and/or the functional performance index has fail information, the upper level may immediately send fail alarm instructions to the master controller, and the master controller sends an alarm signal.
In this embodiment, aiming at two situations of unqualified information and non-unqualified information in the safety performance index and the functional performance index, the detection result of the detected air conditioner external unit is reminded by different prompt measures to prompt a worker to determine, and corresponding measures can be taken immediately for the detected air conditioner external unit, for example, the unqualified air conditioner external unit can be marked, so that the subsequent classification processing of the qualified air conditioner external unit and the unqualified air conditioner external unit is facilitated.
Example two
Referring to fig. 3, the present disclosure provides testing systems for an external unit of an air conditioner, the system including:
the main controller is used for generating a test starting signal when the air conditioner external unit is electrically connected with the electric cabinet.
And the safety test instrument is connected with the main controller and is used for simultaneously carrying out safety performance test and function test on the air conditioner outdoor unit when the safety test instrument is started so as to obtain safety performance parameters and function performance parameters and sending the safety performance parameters to the upper computer.
The upper computer is connected with the main controller and used for acquiring the test starting signal and starting the safety test instrument according to the test starting signal, and the upper computer is also used for acquiring a safety performance parameter generated by the safety test instrument for testing the air conditioner external unit, generating a functional index according to the functional performance parameter, and judging whether the air conditioner external unit is qualified according to whether unqualified information exists in the safety performance index and the functional index.
In this embodiment, through setting up master controller, host computer and safety test instrument, realize carrying out the safety capability test and the functional performance test of outer machine of air conditioner simultaneously, not only reduced artifical intensity of labour, still improved the efficiency of software testing of outer machine of air conditioner effectively.
The testing process of the present disclosure is specifically as follows:
when the air conditioner external unit is tested, a worker connects the air conditioner external unit and a safety test meter in advance, when the main controller powers on the air conditioner external unit, the main controller generates test starting signals and sends the test starting signals to an upper computer, the upper computer controls the safety test meter to start, the safety test meter starts to simultaneously perform safety performance test and functional performance test on the air conditioner external unit so as to obtain safety performance parameters and functional performance parameters, the safety test meter transmits the two parameters obtained by the test to the upper computer to process, the upper computer processes the safety performance parameters and the functional performance parameters through a software calculation method so as to obtain safety performance indexes and functional performance indexes, and finally, the upper computer judges whether the tested air conditioner external unit is qualified or not according to the safety performance indexes and the functional performance indexes obtained by the processing.
The upper computer can be communicated with the main controller in a wireless and wired transmission mode, for example, the upper computer can acquire the preset function from a memory of the main controller through an RS232 serial port or can acquire the preset function from the memory of the main controller through wireless WiFi, and after the preset function is acquired, the upper computer transmits the function to the safety test instrument through an instrument communication definition port so that the safety test instrument can acquire the safety performance parameter by using the function.
Specifically, the upper computer can communicate with the main controller in a wireless and wired transmission mode, for example, the upper computer can acquire the functional test logic from a memory of the main controller through an RS485 serial port, or can acquire a preset function from the memory of the main controller through wireless WiFi, and after the functional test logic is acquired, the upper computer transmits the functional test logic to the safety test instrument through an instrument communication definition port so that the safety test instrument acquires the functional performance parameters by using the functional test logic.
The safety performance parameters and the functional performance parameters obtained through testing are transmitted to the upper computer through the instrument communication definition port, the safety performance indexes and the functional performance indexes obtained after the two parameters are processed by the upper computer, and after judging whether the detected air conditioner external unit is qualified according to the safety performance indexes and the functional performance indexes, corresponding prompt measures can be taken to remind workers. Specifically, when the safety performance index and the functional performance index do not have unqualified information, the upper computer can display a qualified detection signal on a screen of the upper computer; when the safety performance indexes and the functional performance indexes have unqualified information, the upper computer can send an unqualified alarm instruction to the main controller so that the main controller sends an alarm signal, and when a worker receives a detection qualified signal or the alarm signal, the worker can take corresponding measures, for example, the unqualified air conditioner external unit can be marked so as to be convenient for subsequent classification treatment of the qualified air conditioner external unit and the unqualified air conditioner external unit.
Specifically, after the upper computer displays a detection qualified signal or the main controller sends an alarm signal, the upper computer can send a moving instruction to the main controller, so that the main controller controls the mechanical hand to move the air conditioner outdoor unit out of the inspection bench.
And , the moving instructions can be divided into two types, wherein types are qualified moving instructions, and the other types are unqualified moving instructions, when the upper computer displays a qualified detection signal, the upper computer can send the qualified moving instructions to the main controller so that the manipulator moves the detected air conditioner outdoor unit to a qualified area (the qualified area is used for storing the air conditioner outdoor unit qualified for detection), and when the main controller sends an alarm signal, the upper computer can send the unqualified moving instructions to the main controller so that the main controller controls the manipulator to move the detected air conditioner outdoor unit to an unqualified area (the unqualified area is used for storing the air conditioner outdoor unit unqualified for detection).
EXAMPLE III
The present embodiment also provides computer-readable storage media, such as flash memory, hard disk, multimedia card, card-type memory (e.g., SD or DX memory, etc.), Random Access Memory (RAM), Static Random Access Memory (SRAM), read-only memory (ROM), electrically erasable programmable read-only memory (EEPROM), programmable read-only memory (PROM), magnetic memory, magnetic disk, optical disk, server, App, etc., having stored thereon a computer program that when executed by a processor, performs the following method steps:
step S110: and receiving a test starting signal sent by the main controller when detecting that the air conditioner external unit is electrically connected with the electric cabinet.
Step S120: and starting a safety test instrument according to the test starting signal so that the safety test instrument simultaneously performs safety performance test and function test on the air conditioner outdoor unit and obtains the safety performance parameters and the function performance parameters obtained through the test.
Step S130: and generating a safety performance index according to the safety performance parameter, and generating a functional performance index according to the functional performance parameter.
Step S140: and judging whether the air conditioner external unit is qualified or not according to whether unqualified information exists in the safety performance index and the functional performance index or not.
The specific implementation process of the above method steps can be found in implementation , and this implementation is not repeated herein.
Example 4
The disclosed embodiment provides host computers, which include a memory and a processor, wherein the memory stores a computer program, and the computer program is executed by the processor to implement the testing method described in embodiment .
The memory is used to store various types of data, which may include, for example, instructions for any application or method in the host computer, as well as application-related data.
The Processor may be an Application Specific Integrated Circuit (ASIC), a Digital Signal Processor (DSP), a Digital Signal Processing Device (DSPD), a Programmable Logic Device (PLD), a Field Programmable Array (FPGA), a controller, a microcontroller, a microprocessor, or other electronic components, and is configured to perform the testing method of embodiment .
The Memory may be implemented by any type of volatile or non-volatile Memory device or combination thereof, such as Static Random Access Memory (SRAM), Electrically Erasable Programmable Read-Only Memory (EEPROM), Erasable Programmable Read-Only Memory (EPROM), Programmable Read-Only Memory (PROM), Read-Only Memory (ROM), magnetic Memory, flash Memory, magnetic disk or optical disk.
For example, the audio component may include microphones for receiving external audio signals, the received audio signals may be further stored in memory or transmitted through the communication component, the audio component further includes at least speakers for outputting audio signals.
The I/O interface provides an interface between the processor and other interface modules, such as a keyboard, mouse, buttons, etc. These buttons may be virtual buttons or physical buttons.
The Communication component 405 may include a Wi-Fi module, a bluetooth module, and an NFC module, since wireless Communication, such as Wi-Fi, bluetooth, Near Field Communication (NFC), 2G, 3G, or 4G, or or more combinations thereof, is used for wired or wireless Communication between the upper computer and other devices.
In summary, according to the testing methods and systems for the air conditioner outdoor unit, the storage medium and the upper computer provided by the disclosure, the safety testing instrument is started according to the test starting signal, so that the safety testing instrument performs safety performance testing and function testing on the air conditioner outdoor unit at the same time, the safety performance index is generated according to the safety performance parameter, the functional performance index is generated according to the functional performance parameter, whether the air conditioner outdoor unit is qualified or not is judged according to whether unqualified information exists in the safety performance index and the functional performance index, the automatic testing is performed on the air conditioner outdoor unit, and the safety testing instrument is used for performing the safety performance testing and the function testing on the air conditioner outdoor unit at the same time, so that the labor intensity of workers is reduced, and the testing efficiency of the air conditioner outdoor unit testing is effectively improved.
In the several embodiments provided in the embodiments of the present disclosure, it should be understood that the disclosed system and method may be implemented in other manners. The system and method embodiments described above are merely illustrative.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises an series of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although the embodiments disclosed in the present disclosure are described above, the descriptions are only for the convenience of understanding the present disclosure, and are not intended to limit the present disclosure. It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the disclosure as defined by the appended claims.
Claims (10)
1, air conditioner outdoor unit testing method, comprising:
receiving a test starting signal sent by the main controller when detecting that the air conditioner external unit is electrically connected with the electric cabinet;
starting a safety test instrument according to the test starting signal so that the safety test instrument can simultaneously perform safety performance test and function test on the air conditioner outdoor unit and obtain a safety performance parameter and a function performance parameter obtained through the test;
generating a safety performance index according to the safety performance parameter, and generating a functional performance index according to the functional performance parameter;
and judging whether the air conditioner external unit is qualified or not according to whether unqualified information exists in the safety performance index and the functional performance index or not.
2. The method of claim 1, wherein while activating a safety test meter in accordance with the test activation signal, the method further comprises:
and obtaining a preset function stored in the master controller and sending the preset function to the safety test instrument so that the safety test instrument performs safety performance test on the air conditioner outdoor unit according to the preset function.
3. The method of claim 1, wherein while activating a safety test meter in accordance with the test activation signal, the method further comprises:
and acquiring the function test logic stored in the master controller and sending the function test logic to the safety test instrument so that the safety test instrument performs function test according to the function test logic.
4. The method of any of , wherein the method further comprises:
displaying a detection qualified signal when unqualified information does not exist in the safety performance index and the functional performance index;
and when unqualified information exists in the safety performance index and the functional performance index, sending an unqualified alarm instruction to the main controller so that the main controller sends an alarm signal.
5, kind of air conditioner outer machine test system, its characterized in that, the system includes:
the main controller is used for generating a test starting signal when the air conditioner external unit is electrically connected with the electric cabinet;
the safety test instrument is connected with the main controller and is used for simultaneously carrying out safety performance test and function test on the air conditioner outdoor unit when the safety test instrument is started so as to obtain safety performance parameters and function performance parameters and sending the safety performance parameters and the function performance parameters to an upper computer;
the upper computer is connected with the main controller and used for acquiring the test starting signal and starting the safety test instrument according to the test starting signal, and the upper computer is also used for acquiring a safety performance parameter generated by the safety test instrument for testing the air conditioner external unit, generating a functional index according to the functional performance parameter, and judging whether the air conditioner external unit is qualified according to whether unqualified information exists in the safety performance index and the functional index.
6. The system of claim 5, wherein the upper computer is further configured to obtain a preset function stored in the main controller and send the preset function to the safety test instrument, and the safety test instrument is further configured to perform a safety performance test on the air conditioner external unit according to the preset function.
7. The system of claim 5, wherein the upper computer is further configured to obtain a function test logic stored in the main controller and send the function test logic to the safety test instrument, and the safety test instrument is further configured to perform a function test on the air conditioner external unit according to the function test logic.
8. The system of any of claims 5-7, wherein the host computer is further configured to display a detection pass signal when no fail information exists in the safety performance indicator and the functional performance indicator;
and the upper computer is also used for sending an unqualified alarm instruction to the main controller when unqualified information exists in the safety performance index and the functional performance index, so that the main controller sends an alarm signal.
Storage medium 9, , characterized in that the storage medium stores a computer program which, when executed by or more processors, carries out the method according to any of claims 1-4.
An upper computer of , comprising a memory and a processor, the memory having stored thereon a computer program that, when executed by the processor, performs the method of any of claims 1-4, .
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| Publication number | Priority date | Publication date | Assignee | Title |
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| WO2023108953A1 (en) * | 2021-12-16 | 2023-06-22 | 维谛技术有限公司 | Air conditioning unit maintenance forecasting method and device, apparatus, and medium |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| WO2023108953A1 (en) * | 2021-12-16 | 2023-06-22 | 维谛技术有限公司 | Air conditioning unit maintenance forecasting method and device, apparatus, and medium |
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