CN110735258B - Tight rope-shaped washing unit - Google Patents
Tight rope-shaped washing unit Download PDFInfo
- Publication number
- CN110735258B CN110735258B CN201911131513.5A CN201911131513A CN110735258B CN 110735258 B CN110735258 B CN 110735258B CN 201911131513 A CN201911131513 A CN 201911131513A CN 110735258 B CN110735258 B CN 110735258B
- Authority
- CN
- China
- Prior art keywords
- jet pipe
- groups
- spray pipe
- washing unit
- guide roller
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000005406 washing Methods 0.000 title claims abstract description 59
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 42
- 239000004744 fabric Substances 0.000 claims description 28
- 238000002347 injection Methods 0.000 claims description 13
- 239000007924 injection Substances 0.000 claims description 13
- 239000007921 spray Substances 0.000 abstract description 12
- 230000000694 effects Effects 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000005507 spraying Methods 0.000 description 8
- 238000004043 dyeing Methods 0.000 description 4
- 239000003638 chemical reducing agent Substances 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000004677 Nylon Substances 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 229920001778 nylon Polymers 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/14—Containers, e.g. vats
- D06B23/18—Sealing arrangements
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
- D06B3/18—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics combined with squeezing, e.g. in padding machines
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B2700/00—Treating of textile materials, e.g. bleaching, dyeing, mercerising, impregnating, washing; Fulling of fabrics
- D06B2700/09—Apparatus for passing open width fabrics through bleaching, washing or dyeing liquid
- D06B2700/095—Apparatus for passing open width fabrics through bleaching, washing or dyeing liquid for continuous treatment of open width fabrics, in which the fabric is guided without tension, e.g. superimposed or festooned, in order to extend the duration of treatment
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B2700/00—Treating of textile materials, e.g. bleaching, dyeing, mercerising, impregnating, washing; Fulling of fabrics
- D06B2700/36—Devices or methods for dyeing, washing or bleaching not otherwise provided for
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to a tight rope-shaped water washing unit which comprises an upper cavity (3.1) and a lower cavity (3.2), wherein one or more groups of spray pipe groups (4) are arranged in the upper cavity (3.1), each group of spray pipe groups (4) comprises a left spray pipe (4.1) and a right spray pipe (4.1) which are vertically arranged, the top end and the bottom end of each spray pipe (4.1) are respectively communicated with the upper box body (1) and the lower cavity (3.2), a first guide roller (5) is correspondingly arranged below each group of spray pipe groups (4), and the first guide roller (5) is arranged in the lower cavity (3.2) and is positioned between the left spray pipe (4.1) and the right spray pipe (4.1) which correspond to the spray pipe groups (4). The tight rope-shaped washing unit has the advantages of strong applicability, good washing effect, reduced occupied space, water consumption saving and production cost reduction.
Description
Technical Field
The invention relates to a tight rope-shaped washing unit, and belongs to the technical field of printing and dyeing equipment.
Background
The rope washing machine is mainly used for pretreatment and after-finishing washing of rope fabrics and is an important unit machine table for forming a rope-shaped washing combination machine after dyeing and printing. The fabric can be classified into a tight type rope washer and a loose type rope washer according to the tension state of the fabric running, wherein the tight type rope washer is used for immersing and washing the rope-shaped fabric under a tensioning state. The traditional tight rope washer has the defects of poor washing effect, large water consumption, large occupied area, high production cost and the like due to unreasonable structural design.
Disclosure of Invention
The invention aims to solve the technical problem of providing a tight rope-shaped washing unit which has good washing effect, reduces occupied space, saves water consumption and reduces production cost.
The invention solves the problems by adopting the following technical scheme:
compared with the prior art, the invention has the advantages that:
1. according to the invention, the jet pipe group and the guide roller are arranged in each washing unit to be matched for use, so that the washing path of the fabric in the washing unit is greatly prolonged, and the water jet pipe has the advantages of large water flow impact force, strong penetrability, small water consumption, small occupied area and the like;
2. the jet pipe is provided with the arc-shaped slit-shaped jet holes, the jet holes are obliquely and alternately arranged, the water flow impact force is high, the jet pipe can be fully contacted with fabrics in the jet pipe, dyeing materials, paste materials and the like which are not fixed on the fibers can be effectively removed, and the washing effect is effectively ensured.
Drawings
FIG. 1 is a schematic diagram of a tight rope washer according to the present invention.
Fig. 2 is a side view of fig. 1.
Fig. 3 is a top view of fig. 1.
Fig. 4 is a top view of the circulating filter apparatus of fig. 1.
Fig. 5 is a schematic view of the configuration of the drive roll assembly of fig. 1.
Fig. 6 is a schematic view of the passive roller assembly of fig. 1.
Fig. 7 is a side view of fig. 6.
Fig. 8 is a schematic view of the structure of the ejector tube in fig. 1.
Wherein:
upper case 1
Lower case 2
Washing unit 3
Upper chamber 3.1
Lower chamber 3.2
Water inlet 3.3
Water outlet 3.4
Jet stack 4
Injection tube 4.1
Jet pipe body 4.1.1
Injection holes 4.1.2
First guide roller 5
Roller set 6
Drive roll assembly 6.1
Drive shaft 6.1.1
Worm gear reducer 6.1.2
Drive roll 6.1.3
Passive roller assembly 6.2
Cylinder block 6.2.1
Cylinder 6.2.2
First connecting rod 6.2.3
Spindle 6.2.4
Second connecting rod 6.2.5
Boom 6.2.6
Driven roller 6.2.7
Second guide roller 7
Circulation filter 8
Filter tank 8.1
Centrifugal pump 8.2
First line 8.3
Second line 8.4
Circulation line 8.5
Reflux port 8.6
Return pipe 8.7
Heat exchanger 8.8
Level gauge 9
Drain 10
Cloth feeding cylinder 11
Nylon cloth guide ring 12
A drop cloth assembly 13.
Detailed Description
The invention is described in further detail below with reference to the embodiments of the drawings.
Referring to fig. 1 to 8, the invention relates to a tight rope-shaped rinsing machine, which comprises an upper box body 1 and a lower box body 2, wherein a plurality of rinsing units 3 are sequentially arranged in the lower box body 2 from front to back, each rinsing unit 3 comprises an upper cavity 3.1 and a lower cavity 3.2, one or more groups of spraying pipe groups 4 are arranged in the upper cavity 3.1, each group of spraying pipe groups 4 comprises two spraying pipes 4.1 which are vertically arranged, the top end and the bottom end of each spraying pipe group 4.1 are respectively communicated with the upper box body 1 and the lower cavity 3.2, a first guide roller 5 is correspondingly arranged below each spraying pipe group 4, and the first guide roller 5 is arranged in the lower cavity 3.2 and is positioned between the left spraying pipe 4 and the right spraying pipe 4.1 of the corresponding spraying pipe group 4;
a row of a plurality of roller groups 6 are arranged in the upper box body 1, and the roller groups 6 are arranged between two adjacent washing units 3;
if a plurality of groups of spray pipe groups 4 are arranged in the upper chamber 3.1 of the single washing unit 3, the groups of spray pipe groups 4 are arranged in parallel front and back, a second guide roller 7 is arranged between two adjacent groups of spray pipe groups 4, and the second guide roller 7 is positioned in the upper box body 1;
the injection pipe 4.1 comprises an injection pipe body 4.1.1, and a plurality of injection holes 4.1.2 are formed in the peripheral wall of the injection pipe 4.1.1;
the injection hole 4.1.2 is round, square, elliptic or strip-slit;
preferably, the injection holes 4.1.2 are arranged into straight slits or arc slits, and the injection holes 4.1.2 of a plurality of straight slits or arc slits are arranged in a staggered way up and down;
the injection holes 4.1.2 of the straight strip slits or the arc strip slits are obliquely arranged;
a circulating filter device 8 is correspondingly arranged outside each washing unit 3;
a water inlet 3.3 is arranged on the upper chamber 3.1 of each washing unit 3, a water outlet 3.4 is arranged on the lower chamber 3.2, the circulating filter device 8 comprises a filter box 8.1 and a centrifugal pump 8.2, the water inlet of the filter box 8.1 is connected with the water outlet 3.4 of the corresponding washing unit 3 through a first pipeline 8.3, the water outlet of the filter box 8.1 is connected with the water inlet of the centrifugal pump 8.2 through a second pipeline 8.4, and the water outlet of the centrifugal pump 8.2 is connected with the water inlet 3.3 of the corresponding washing unit 3 through a circulating pipeline 8.5;
a return port 8.6 is formed in the circulation pipeline 8.5, and the return port 8.6 is connected with a water inlet of a filter box 8.1 of an adjacent circulation filter device 8 at the front side of the return port 8.7 through a return pipe;
according to the water washing requirement, a heat exchanger 8.8 can be arranged between the water outlet of the centrifugal pump 8.2 and the water inlet 3.3 of the corresponding water washing unit 3;
the roll stack 6 comprises a drive roll assembly 6.1 and a driven roll assembly 6.2, the driven roll assembly 6.2 being located above the drive roll assembly 6.1;
the driving roller assembly 6.1 comprises a driving shaft 6.1.1, the driving shaft 6.1.1 is arranged between the left side wall and the right side wall of the upper box body 1 in a penetrating mode, a worm gear reducer 6.1.2 is arranged outside the upper box body 1, the driving shaft 6.1.1 is driven through the worm gear reducer 6.1.2, and the driving roller 6.1.3 is arranged on the driving shaft 6.1.1;
the driven roller assembly 6.2 comprises a cylinder seat 6.2.1, the cylinder seat 6.2.1 is fixedly arranged at the top of the upper box body 1, a cylinder 6.2.2 is arranged on the cylinder seat 6.2.1, a first connecting rod 6.2.3 is connected and arranged at the lower end of the cylinder 6.2.2, the lower end of the first connecting rod 6.2.3 stretches into the upper box body 1, a rotating shaft 6.2.4 is arranged at one side of the first connecting rod 6.2.3, the rotating shaft 6.2.4 is arranged between the left side wall and the right side wall of the upper box body 1 in a penetrating manner, the first connecting rod 6.2.3 is connected with the middle part of the rotating shaft 6.2.4 through a second connecting rod 6.2.5, a left rotating arm 6.2.6 and a right rotating arm 6 are arranged on the rotating shaft 6.2.4, and a driven roller 6.2.7 is arranged between the lower ends of the left rotating arm 6.2.6;
a tension sensor is arranged on the second guide roller 7;
a liquid level meter 9 is arranged on one side of the washing unit 3; preferably, the liquid level meter 9 adopts a magnetic flap liquid level meter;
the bottom of the lower cavity 3.2 of each washing unit 3 is provided with a water drain port 10;
a cloth feeding cylinder 11 is arranged at the front side of the upper box body 1, and a nylon cloth guide ring 12 is arranged at the end part of the cloth feeding cylinder 11;
the rear side of the upper box body 1 is provided with a cropping assembly 13.
Working principle:
the plurality of roller groups are sequentially arranged along the cloth feeding direction into a first roller group, a second roller group, a third roller group and the like, and the like;
the plurality of washing units are sequentially arranged along the cloth feeding direction and comprise a first washing unit, a second washing unit, a third washing unit and the like;
the fabric enters a rope-shaped washing machine from a fabric feeding cylinder, sequentially passes through a first roller group, a first washing unit, a second roller group, a second washing unit, a third roller group, a third washing unit and the like along the fabric feeding direction, and sequentially passes through a plurality of roller groups and a plurality of washing units along the running path;
the running path when passing through the water washing units is (taking two groups of jet pipe groups of each water washing unit as an example): the fabric passes through one jet pipe in the first jet pipe group from top to bottom, passes through a first guide roller below the jet pipe group for reversing, passes through another jet pipe in the jet pipe group from bottom to top, passes through a second guide roller in the upper box for reversing, passes through one jet pipe in the latter jet pipe group from top to bottom, passes through a first guide roller below the latter jet pipe group for reversing, passes through another jet pipe of the latter jet pipe group from bottom to top, and then passes through a roller group between two adjacent washing units and enters the latter washing unit; in the process that the fabric passes through the jet pipe for many times, washing water in the lower chamber of the washing unit is filtered by the circulating filter device and then is conveyed into the upper chamber, water flows enter the jet pipe through the jet hole on the wall of the jet pipe to wash the fabric, the fabric can be fully contacted with the fabric in the jet pipe, dyeing materials, paste and the like which are not fixed on the fiber can be effectively removed, and under the same volume condition, the washing path of the fabric is greatly prolonged, so that the fabric has the advantages of small cloth storage, small water consumption and small occupied area;
in the process of cleaning fabrics, used washing water in the washing units can circularly convey part of the washing water after filtration to the washing units for continuous use through the circulating filter device, meanwhile, the pollution degree of the washing water in the washing units along the cloth feeding direction is gradually reduced, namely, the pollution degree of the washing water in the washing unit at the rearmost side is lowest, the pollution degree of the washing water in the washing unit at the foremost side is highest, and the washing water in the washing unit at the later side can convey part of the washing water to the washing unit at the former through the return pipe after passing through the circulating filter device, so that the water resource can be effectively recycled, the water resource is saved, and the production cost is reduced.
In addition to the above embodiments, the present invention also includes other embodiments, and all technical solutions that are formed by equivalent transformation or equivalent substitution should fall within the protection scope of the claims of the present invention.
Claims (4)
1. A tight rope-shaped washing unit is characterized in that: the device comprises an upper cavity (3.1) and a lower cavity (3.2), wherein a plurality of groups of jet pipe groups (4) are arranged in the upper cavity (3.1), each group of jet pipe groups (4) comprises a left jet pipe (4.1) and a right jet pipe (4.1) which are vertically arranged, the top end and the bottom end of each jet pipe (4.1) are respectively communicated with the upper box body (1) and the lower cavity (3.2), a first guide roller (5) is correspondingly arranged below each group of jet pipe groups (4), and the first guide roller (5) is arranged in the lower cavity (3.2) and is positioned between the left jet pipe and the right jet pipe (4.1) corresponding to the jet pipe groups (4);
a second guide roller (7) is arranged between two adjacent groups of jet pipe groups (4), and the second guide roller (7) is positioned above the upper chamber (3.1);
the jet pipe (4.1) comprises a jet pipe body (4.1.1), jet holes (4.1.2) are formed in the jet pipe body (4.1.1), and water flow enters the jet pipe through the jet holes in the wall of the jet pipe to flush fabrics.
2. A compact rope-like water wash unit as recited in claim 1, wherein: the injection hole (4.1.2) is round, square, elliptic or strip-slit.
3. A compact rope-like water wash unit as recited in claim 2, wherein: the injection holes (4.1.2) are arranged as straight slits or arc slits.
4. A compact rope-like water wash unit as recited in claim 3, in which: the injection holes (4.1.2) of the straight slits or the arc slits are obliquely arranged with the horizontal surface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911131513.5A CN110735258B (en) | 2019-11-19 | 2019-11-19 | Tight rope-shaped washing unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911131513.5A CN110735258B (en) | 2019-11-19 | 2019-11-19 | Tight rope-shaped washing unit |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110735258A CN110735258A (en) | 2020-01-31 |
| CN110735258B true CN110735258B (en) | 2024-03-15 |
Family
ID=69273179
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911131513.5A Active CN110735258B (en) | 2019-11-19 | 2019-11-19 | Tight rope-shaped washing unit |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110735258B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113550101B (en) * | 2021-08-31 | 2024-10-11 | 江阴福达染整联合机械有限公司 | High-efficient continuous rope form rinsing machine |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103215777A (en) * | 2013-05-10 | 2013-07-24 | 居新峰 | Continuous rope-shaped jet washing machine |
| CN206143461U (en) * | 2016-09-19 | 2017-05-03 | 立信染整机械(深圳)有限公司 | Lead cloth awl |
| CN109371603A (en) * | 2018-12-21 | 2019-02-22 | 靖江市华夏科技有限公司 | The O-shaped overflow dyeing machine of HTO type short liquor ratio |
| CN110409087A (en) * | 2019-08-09 | 2019-11-05 | 诺唯格机械制造（江苏）有限公司 | A kind of continuous rope form injection rinsing machine |
| CN110424115A (en) * | 2019-08-17 | 2019-11-08 | 花法科技有限公司 | Rope form continuous washing machine |
| CN110438694A (en) * | 2019-08-09 | 2019-11-12 | 诺唯格机械制造（江苏）有限公司 | A kind of rinsing machine cyclic spray system |
| CN211498094U (en) * | 2019-11-19 | 2020-09-15 | 江阴市永欣印染机械有限公司 | Compact rope form washing unit |
-
2019
- 2019-11-19 CN CN201911131513.5A patent/CN110735258B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103215777A (en) * | 2013-05-10 | 2013-07-24 | 居新峰 | Continuous rope-shaped jet washing machine |
| CN206143461U (en) * | 2016-09-19 | 2017-05-03 | 立信染整机械(深圳)有限公司 | Lead cloth awl |
| CN109371603A (en) * | 2018-12-21 | 2019-02-22 | 靖江市华夏科技有限公司 | The O-shaped overflow dyeing machine of HTO type short liquor ratio |
| CN110409087A (en) * | 2019-08-09 | 2019-11-05 | 诺唯格机械制造（江苏）有限公司 | A kind of continuous rope form injection rinsing machine |
| CN110438694A (en) * | 2019-08-09 | 2019-11-12 | 诺唯格机械制造（江苏）有限公司 | A kind of rinsing machine cyclic spray system |
| CN110424115A (en) * | 2019-08-17 | 2019-11-08 | 花法科技有限公司 | Rope form continuous washing machine |
| CN211498094U (en) * | 2019-11-19 | 2020-09-15 | 江阴市永欣印染机械有限公司 | Compact rope form washing unit |
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| CN110735258A (en) | 2020-01-31 |
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