CN110725954A - Novel hydraulic wear-resistant sealing ring and processing technology - Google Patents

Novel hydraulic wear-resistant sealing ring and processing technology Download PDF

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Publication number
CN110725954A
CN110725954A CN201911125906.5A CN201911125906A CN110725954A CN 110725954 A CN110725954 A CN 110725954A CN 201911125906 A CN201911125906 A CN 201911125906A CN 110725954 A CN110725954 A CN 110725954A
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CN
China
Prior art keywords
sealing ring
processing technology
parts
groove
novel hydraulic
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Pending
Application number
CN201911125906.5A
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Chinese (zh)
Inventor
孙兆全
李世敏
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GUANGZHOU CITY BANSHANG RUBBER PRODUCT CO Ltd
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GUANGZHOU CITY BANSHANG RUBBER PRODUCT CO Ltd
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Priority to CN201911125906.5A priority Critical patent/CN110725954A/en
Publication of CN110725954A publication Critical patent/CN110725954A/en
Pending legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16JPISTONS; CYLINDERS; SEALINGS
    • F16J15/00Sealings
    • F16J15/16Sealings between relatively-moving surfaces
    • F16J15/32Sealings between relatively-moving surfaces with elastic sealings, e.g. O-rings
    • F16J15/3284Sealings between relatively-moving surfaces with elastic sealings, e.g. O-rings characterised by their structure; Selection of materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/0001Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor characterised by the choice of material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/0053Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor combined with a final operation, e.g. shaping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C71/00After-treatment of articles without altering their shape; Apparatus therefor
    • B29C71/02Thermal after-treatment
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L75/00Compositions of polyureas or polyurethanes; Compositions of derivatives of such polymers
    • C08L75/04Polyurethanes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/0053Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor combined with a final operation, e.g. shaping
    • B29C45/0055Shaping
    • B29C2045/0058Shaping removing material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C71/00After-treatment of articles without altering their shape; Apparatus therefor
    • B29C71/02Thermal after-treatment
    • B29C2071/022Annealing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2075/00Use of PU, i.e. polyureas or polyurethanes or derivatives thereof, as moulding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/26Sealing devices, e.g. packaging for pistons or pipe joints
    • B29L2031/265Packings, Gaskets

Abstract

The invention discloses a novel hydraulic wear-resistant sealing ring and a processing technology thereof, and the novel hydraulic wear-resistant sealing ring comprises a sealing ring main body, a groove and an oil discharge groove, wherein the groove is formed in one side edge of the inner diameter of the sealing ring main body, and the oil discharge groove is correspondingly formed in the other side of the sealing ring main body opposite to the groove; the processing technology comprises the following steps of firstly, selecting raw materials; step two, mixing the raw materials; step three, injection molding; step four, turning; step five, checking and packaging; wherein the weight percentage of each component is as follows: 100-150 parts of modified TPU, 2-3 parts of tackifier, 2-3 parts of layered silicate powder, 2-3 parts of release agent and 2-3 parts of color master batch; the novel hydraulic wear-resistant sealing ring and the processing technology thoroughly avoid occupational hazards caused by a process of contacting dust by workers; the use of non-ferrous metal (bronze powder) as a filling material is eliminated, and the harm of the non-ferrous metal to the environment is avoided.

Description

Novel hydraulic wear-resistant sealing ring and processing technology
Technical Field
The invention relates to the technical field of sealing rings, in particular to a novel hydraulic wear-resistant sealing ring and a processing technology thereof.
Background
The wear-resistant ring of the piston rod in the market is prepared by mixing Polytetrafluoroethylene (PTFE), bronze powder and toner powder through a high-speed mixer, filling the materials into a mold cavity by using a powder metallurgy processing method, pressing and molding by using a press machine under a certain pressure, calcining and molding a blank by using a high-temperature sintering furnace in a program calcining manner, and finally processing the size of the blank by using a numerical control lathe to obtain a finished product.
In the production process of the prior art, the copper powder and tetrafluoroethylene can generate toxic gas when being sintered at high temperature; copper powder and tetrafluoro can generate dust in the high-speed mixing process, the polytetrafluoroethylene material is a resin material and does not melt in water, the copper powder is metal powder, any one of the two materials is inhaled into a human body and can generate occupational hazards, and the two processes have influences on staff and the environment.
Disclosure of Invention
The invention aims to provide a novel hydraulic wear-resistant sealing ring and a processing technology thereof, so as to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: the utility model provides a novel wear-resisting sealing ring is used to hydraulic pressure, includes sealing ring main part, recess and oil discharge groove, the internal diameter one side edge of sealing ring main part is seted up flutedly, the another side that is mutually opposite with the recess in the sealing ring main part corresponds and has seted up oil discharge groove.
A processing technology of a novel hydraulic wear-resistant sealing ring comprises the following steps of firstly, selecting raw materials; step two, mixing the raw materials; step three, injection molding; step four, turning; step five, checking and packaging;
in the first step, the weight percentages of the components are as follows: 100-150 parts of modified TPU, 2-3 parts of tackifier, 2-3 parts of layered silicate powder, 2-3 parts of release agent and 2-3 parts of color master batch;
in the second step, all the raw materials are sequentially added into a mixer to be uniformly mixed;
wherein in the third step, the injection molding comprises the following steps:
1) preheating a screw injection molding machine to 130-160 ℃;
2) adding the uniformly mixed mixture into a charging barrel of a screw injection molding machine, and continuously heating until the mixture is in a completely molten state;
3) extrusion-injection molding the molten mixture into a predetermined mold;
4) after molding and demolding, putting the blank into a hot air oven at 100 ℃ for annealing for 20 hours, and cooling for later use;
wherein in the fourth step, the turning comprises the following steps:
1) machining one side of the qualified blank body by utilizing turning to form an oil discharge groove;
2) turning the inner diameter edge of the other side surface corresponding to the oil unloading groove to form a groove;
and in the fifth step, the processed and formed sealing ring main body is checked, and the qualified sealing ring main body is packaged and stored in a cool and dry place.
According to the technical scheme, in the first step, the release agent is liquid paraffin.
According to the technical scheme, in the step one, the hardness of the modified TPU is 95.
According to the technical scheme, in the second step, the stirring speed of the mixer is 50-80rpm, and the stirring time is 8-10 min.
According to the above technical scheme, in the step three 2), the heating is continued to 177-232 ℃.
According to the technical scheme, in the step three 3), the injection amount is 40-80% of the rated amount, and the screw rotation speed is 20-50 r/min.
According to the technical scheme, in the step three 4), the placing position of the blank body is noticed, and the local overhigh heating is avoided.
Compared with the prior art, the invention has the following beneficial effects: the novel hydraulic wear-resistant sealing ring and the processing technology thereof, 1, the processing technology of the novel wear-resistant sealing ring, thoroughly avoids occupational hazards caused by a dust contact technology of workers; 2. the use of non-ferrous metal (bronze powder) as a filling material is eliminated, and the harm of the non-ferrous metal to the environment is avoided.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic overall perspective view of the present invention;
FIG. 2 is an elevational view of the overall construction of the present invention;
FIG. 3 is a cross-sectional view of the overall construction of the present invention;
FIG. 4 is a process flow diagram of the present invention;
in the figure: 1. a seal ring main body; 2. a groove; 3. and (6) discharging the oil groove.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, the present invention provides a technical solution:
example 1:
the utility model provides a novel wear-resisting sealing ring is used to hydraulic pressure, includes sealing ring main part 1, recess 2 and unloads oil groove 3, and the internal diameter side edge of sealing ring main part 1 is seted up flutedly 2, and the opposite another side correspondence of recess 2 on the sealing ring main part 1 has been seted up and has been unloaded oil groove 3.
A processing technology of a novel hydraulic wear-resistant sealing ring comprises the following steps of firstly, selecting raw materials; step two, mixing the raw materials; step three, injection molding; step four, turning; step five, checking and packaging;
in the first step, the weight percentages of the components are as follows: selecting 100 parts of modified TPU, 3 parts of tackifier, 3 parts of layered silicate powder, 3 parts of release agent and 3 parts of color master batch;
in the second step, all the raw materials are sequentially added into a mixer to be uniformly mixed, the stirring speed of the mixer is 50-80rpm, and the stirring time is 8-10 min;
wherein in the third step, the injection molding comprises the following steps:
1) preheating a screw injection molding machine to 130-160 ℃;
2) adding the uniformly mixed mixture into a charging barrel of a screw injection molding machine, continuously heating until the mixture is in a completely molten state, and continuously heating to 177- & lt 232 & gt ℃;
3) extruding and injecting the molten mixture into a predetermined mold, wherein the injection amount is 40-80% of the rated amount, and the screw rotation speed is 20-50 r/min;
4) after molding and demolding, putting the blank into a hot air oven at 100 ℃ for annealing for 20h, paying attention to the placement position of the blank to avoid over-high local heating, and cooling for later use;
wherein in the fourth step, the turning comprises the following steps:
1) machining one side of the qualified blank out of the oil discharge groove 3 by turning;
2) turning the inner diameter edge of the other side surface corresponding to the oil unloading groove 3 to form a groove 2;
in the fifth step, the processed and formed sealing ring main body 1 is checked, and the qualified sealing ring main body is packaged and stored in a cool and dry place.
Wherein the release agent is liquid paraffin; the modified TPU hardness was 95.
Example 2:
the utility model provides a novel wear-resisting sealing ring is used to hydraulic pressure, includes sealing ring main part 1, recess 2 and unloads oil groove 3, and the internal diameter side edge of sealing ring main part 1 is seted up flutedly 2, and the opposite another side correspondence of recess 2 on the sealing ring main part 1 has been seted up and has been unloaded oil groove 3.
A processing technology of a novel hydraulic wear-resistant sealing ring comprises the following steps of firstly, selecting raw materials; step two, mixing the raw materials; step three, injection molding; step four, turning; step five, checking and packaging;
in the first step, the weight percentages of the components are as follows: selecting 125 parts of modified TPU, 3 parts of tackifier, 3 parts of layered silicate powder, 3 parts of release agent and 3 parts of color master batch;
in the second step, all the raw materials are sequentially added into a mixer to be uniformly mixed, the stirring speed of the mixer is 50-80rpm, and the stirring time is 8-10 min;
wherein in the third step, the injection molding comprises the following steps:
1) preheating a screw injection molding machine to 130-160 ℃;
2) adding the uniformly mixed mixture into a charging barrel of a screw injection molding machine, continuously heating until the mixture is in a completely molten state, and continuously heating to 177- & lt 232 & gt ℃;
3) extruding and injecting the molten mixture into a predetermined mold, wherein the injection amount is 40-80% of the rated amount, and the screw rotation speed is 20-50 r/min;
4) after molding and demolding, putting the blank into a hot air oven at 100 ℃ for annealing for 20h, paying attention to the placement position of the blank to avoid over-high local heating, and cooling for later use;
wherein in the fourth step, the turning comprises the following steps:
1) machining one side of the qualified blank out of the oil discharge groove 3 by turning;
2) turning the inner diameter edge of the other side surface corresponding to the oil unloading groove 3 to form a groove 2;
in the fifth step, the processed and formed sealing ring main body 1 is checked, and the qualified sealing ring main body is packaged and stored in a cool and dry place.
Wherein the release agent is liquid paraffin; the modified TPU hardness was 95.
Example 3:
the utility model provides a novel wear-resisting sealing ring is used to hydraulic pressure, includes sealing ring main part 1, recess 2 and unloads oil groove 3, and the internal diameter side edge of sealing ring main part 1 is seted up flutedly 2, and the opposite another side correspondence of recess 2 on the sealing ring main part 1 has been seted up and has been unloaded oil groove 3.
A processing technology of a novel hydraulic wear-resistant sealing ring comprises the following steps of firstly, selecting raw materials; step two, mixing the raw materials; step three, injection molding; step four, turning; step five, checking and packaging;
in the first step, the weight percentages of the components are as follows: selecting 150 parts of modified TPU, 3 parts of tackifier, 3 parts of layered silicate powder, 3 parts of release agent and 3 parts of color master batch;
in the second step, all the raw materials are sequentially added into a mixer to be uniformly mixed, the stirring speed of the mixer is 50-80rpm, and the stirring time is 8-10 min;
wherein in the third step, the injection molding comprises the following steps:
1) preheating a screw injection molding machine to 130-160 ℃;
2) adding the uniformly mixed mixture into a charging barrel of a screw injection molding machine, continuously heating until the mixture is in a completely molten state, and continuously heating to 177- & lt 232 & gt ℃;
3) extruding and injecting the molten mixture into a predetermined mold, wherein the injection amount is 40-80% of the rated amount, and the screw rotation speed is 20-50 r/min;
4) after molding and demolding, putting the blank into a hot air oven at 100 ℃ for annealing for 20h, paying attention to the placement position of the blank to avoid over-high local heating, and cooling for later use;
wherein in the fourth step, the turning comprises the following steps:
1) machining one side of the qualified blank out of the oil discharge groove 3 by turning;
2) turning the inner diameter edge of the other side surface corresponding to the oil unloading groove 3 to form a groove 2;
in the fifth step, the processed and formed sealing ring main body 1 is checked, and the qualified sealing ring main body is packaged and stored in a cool and dry place.
Wherein the release agent is liquid paraffin; the modified TPU hardness was 95.
Based on the above, the wear-resistant oil cylinder is arranged in the groove in the oil cylinder, has better wear resistance, is hard as 95(Durometer A), can eliminate crawling, is convenient to install, and simultaneously cancels the use of non-ferrous metal (bronze powder) as a filling material in the production process, thereby avoiding the harm of the non-ferrous metal to the environment.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (8)

1. The utility model provides a novel wear-resisting sealing ring is used to hydraulic pressure, includes sealing ring main part (1), recess (2) and oil discharge groove (3), its characterized in that: a groove (2) is formed in one side edge of the inner diameter of the sealing ring main body (1), and an oil unloading groove (3) is correspondingly formed in the other side, opposite to the groove (2), of the sealing ring main body (1).
2. A processing technology of a novel hydraulic wear-resistant sealing ring comprises the following steps of firstly, selecting raw materials; step two, mixing the raw materials; step three, injection molding; step four, turning; step five, checking and packaging; the method is characterized in that:
in the first step, the weight percentages of the components are as follows: 100-150 parts of modified TPU, 2-3 parts of tackifier, 2-3 parts of layered silicate powder, 2-3 parts of release agent and 2-3 parts of color master batch;
in the second step, all the raw materials are sequentially added into a mixer to be uniformly mixed;
wherein in the third step, the injection molding comprises the following steps:
1) preheating a screw injection molding machine to 130-160 ℃;
2) adding the uniformly mixed mixture into a charging barrel of a screw injection molding machine, and continuously heating until the mixture is in a completely molten state;
3) extrusion-injection molding the molten mixture into a predetermined mold;
4) after molding and demolding, putting the blank into a hot air oven at 100 ℃ for annealing for 20 hours, and cooling for later use;
wherein in the fourth step, the turning comprises the following steps:
1) machining one side of the qualified blank body by turning to form an oil discharge groove (3);
2) turning the inner diameter edge of the other side surface corresponding to the oil unloading groove (3) to form a groove (2);
and in the fifth step, the processed and formed sealing ring main body (1) is checked, and the qualified sealing ring main body is packaged and stored in a cool and dry place.
3. The processing technology of the novel hydraulic wear-resistant sealing ring as claimed in claim 2, is characterized in that: in the first step, the release agent is liquid paraffin.
4. The processing technology of the novel hydraulic wear-resistant sealing ring as claimed in claim 2, is characterized in that: in the first step, the hardness of the modified TPU is 95.
5. The processing technology of the novel hydraulic wear-resistant sealing ring as claimed in claim 2, is characterized in that: in the second step, the stirring speed of the mixer is 50-80rpm, and the stirring time is 8-10 min.
6. The processing technology of the novel hydraulic wear-resistant sealing ring as claimed in claim 2, is characterized in that: in the step three 2), the heating is continued to 177-232 ℃.
7. The processing technology of the novel hydraulic wear-resistant sealing ring as claimed in claim 2, is characterized in that: in the third step 3), the injection amount is 40-80% of the rated amount, and the screw rotation speed is 20-50 r/min.
8. The processing technology of the novel hydraulic wear-resistant sealing ring as claimed in claim 2, is characterized in that: in the third step 4), the placement position of the blank body is noticed, and the local over-high heating is avoided.
CN201911125906.5A 2019-11-18 2019-11-18 Novel hydraulic wear-resistant sealing ring and processing technology Pending CN110725954A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201911125906.5A CN110725954A (en) 2019-11-18 2019-11-18 Novel hydraulic wear-resistant sealing ring and processing technology

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201911125906.5A CN110725954A (en) 2019-11-18 2019-11-18 Novel hydraulic wear-resistant sealing ring and processing technology

Publications (1)

Publication Number Publication Date
CN110725954A true CN110725954A (en) 2020-01-24

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Application Number Title Priority Date Filing Date
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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106321836A (en) * 2016-09-23 2017-01-11 成都九十度工业产品设计有限公司 Retaining plate sealing structure for oil filter
CN110425284A (en) * 2019-09-04 2019-11-08 三一重型装备有限公司 A kind of sealing element
CN211117603U (en) * 2019-11-18 2020-07-28 广州市阪上橡胶制品有限公司 Novel wear-resisting sealing ring for hydraulic pressure

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106321836A (en) * 2016-09-23 2017-01-11 成都九十度工业产品设计有限公司 Retaining plate sealing structure for oil filter
CN110425284A (en) * 2019-09-04 2019-11-08 三一重型装备有限公司 A kind of sealing element
CN211117603U (en) * 2019-11-18 2020-07-28 广州市阪上橡胶制品有限公司 Novel wear-resisting sealing ring for hydraulic pressure

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