CN110723597A - A continuous wrapping device - Google Patents
A continuous wrapping device Download PDFInfo
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- CN110723597A CN110723597A CN201911006237.XA CN201911006237A CN110723597A CN 110723597 A CN110723597 A CN 110723597A CN 201911006237 A CN201911006237 A CN 201911006237A CN 110723597 A CN110723597 A CN 110723597A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/04—Kinds or types
- B65H75/16—Cans or receptacles, e.g. sliver cans
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Abstract
本发明公开一种连续缠带设备,包括壳体、驱动机构、传动轴、主动齿轮、传动齿轮、啮合齿轮和支撑轴,驱动机构可转动地安装于壳体内部下方,支撑轴安装于壳体顶部,传动轴的一端与驱动机构连接,且传动轴的另一端与主动齿轮连接,传动齿轮与主动齿轮啮合,传动齿轮与啮合齿轮内齿啮合,啮合齿轮可绕支撑轴的轴心转动,啮合齿轮上还设置有用于安装缠线带的安装架。本发明提供的连续缠带设备,通过设置与管道摩擦提供动力的驱动机构,并通过传动轴、主动齿轮、传动齿轮、啮合齿轮将动力传递到固定有电工胶带的安装架,通过安装架的旋转带动电工胶带进行周向旋转,从而对管道进行封皮作业,提高操作人员工作效率,保证管道缠线封皮质量。
The invention discloses a continuous tape wrapping device, comprising a casing, a driving mechanism, a transmission shaft, a driving gear, a transmission gear, a meshing gear and a supporting shaft. The driving mechanism is rotatably installed under the casing, and the supporting shaft is installed on the casing. At the top, one end of the transmission shaft is connected with the drive mechanism, and the other end of the transmission shaft is connected with the driving gear, the transmission gear is meshed with the driving gear, the transmission gear is meshed with the inner teeth of the meshing gear, and the meshing gear can rotate around the axis of the support shaft, meshing The gear is also provided with a mounting bracket for installing the wire wrapping tape. The continuous tape wrapping device provided by the present invention is provided with a drive mechanism that provides power by friction with the pipeline, and transmits the power to the mounting frame fixed with the electrical tape through the transmission shaft, the driving gear, the transmission gear and the meshing gear, and the rotation of the mounting frame Drive the electrical tape to rotate in the circumferential direction, so as to cover the pipeline, improve the work efficiency of the operator, and ensure the quality of the pipeline wrapping and wrapping.
Description
技术领域technical field
本发明涉及机械工程技术领域,特别涉及一种连续缠带设备。The invention relates to the technical field of mechanical engineering, in particular to a continuous tape wrapping device.
背景技术Background technique
随着人们生活质量要求的提高,空调已经走进千家万户。在酷热的夏天人们对空调的需求量很大,这要求技术工人在短时间内能完成空调的安装。空调在安装过程中,空调管道的缠线占用了很多的时间。技术工人需要将几根长管道拉在一起再用电工胶带一圈一圈缠住,电工胶带的宽度很窄,在对管道缠线的过程中,对所缠线圈的松紧也有一定的要求。所以人工缠绕线圈需要耗费较多时间且缠绕所得线圈不能达到预期的效果。With the improvement of people's quality of life requirements, air conditioners have entered thousands of households. In the hot summer, people have a great demand for air conditioners, which requires skilled workers to complete the installation of air conditioners in a short time. During the installation process of the air conditioner, the winding of the air conditioner pipes takes up a lot of time. The skilled worker needs to pull several long pipes together and wrap them with electrical tape. The width of the electrical tape is very narrow. In the process of winding the pipes, there are certain requirements for the tightness of the coils. Therefore, manual winding of the coil takes a lot of time, and the coil obtained by winding cannot achieve the desired effect.
因此,如何设计一种操作简单的缠带设备,是本领域技术人员亟待解决的技术问题。Therefore, how to design a simple-to-operate tape wrapping device is a technical problem to be solved urgently by those skilled in the art.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种连续缠带设备,通过推动设备将管道推力转化带动电工胶带旋转并贴合于管道外周,操作简单。The purpose of the present invention is to provide a continuous tape wrapping device, which converts the thrust of the pipeline by pushing the device to drive the electrical tape to rotate and fit on the outer periphery of the pipeline, and the operation is simple.
为解决上述技术问题,本发明提供一种连续缠带设备,包括壳体、驱动机构、传动轴、主动齿轮、传动齿轮、啮合齿轮和支撑轴,所述驱动机构可转动地安装于所述壳体内部下方,所述支撑轴安装于所述壳体顶部,所述传动轴的一端与所述驱动机构连接,且所述传动轴的另一端与所述主动齿轮连接,所述传动齿轮与所述主动齿轮啮合,所述传动齿轮与所述啮合齿轮内齿啮合,所述啮合齿轮可绕所述支撑轴的轴心转动,所述啮合齿轮上还设置有用于安装缠线带的安装架。In order to solve the above technical problems, the present invention provides a continuous tape wrapping device, comprising a casing, a driving mechanism, a transmission shaft, a driving gear, a transmission gear, a meshing gear and a support shaft, and the driving mechanism is rotatably mounted on the casing Below the inside of the body, the support shaft is installed on the top of the casing, one end of the transmission shaft is connected to the driving mechanism, and the other end of the transmission shaft is connected to the driving gear, and the transmission gear is connected to the drive mechanism. The driving gear is meshed, the transmission gear is meshed with the internal teeth of the meshing gear, the meshing gear can rotate around the axis of the support shaft, and a mounting frame for installing the wire wrapping tape is also arranged on the meshing gear.
优选地,所述主动齿轮的数量为至少2个,且所述传动齿轮分别啮合于所述主动齿轮之间。Preferably, the number of the driving gears is at least 2, and the transmission gears are respectively meshed between the driving gears.
优选地,所述啮合齿轮和所述支撑轴的轨道弧度均大于180度。Preferably, the orbital arcs of the meshing gear and the support shaft are both greater than 180 degrees.
优选地,所述驱动机构包括与所述传动轴的一端连接的从动锥齿轮、可转动地设置于所述壳体的内部下方的圆筒,所述圆筒上设置有与所述从动锥齿轮啮合的锥齿。Preferably, the driving mechanism includes a driven bevel gear connected with one end of the transmission shaft, a cylinder rotatably arranged under the interior of the housing, and the cylinder is provided with a driven bevel gear connected to the driven shaft. Bevel gear meshing with bevel teeth.
优选地,所述壳体的内部下方设置有用于安装所述圆筒的安装轴。Preferably, a mounting shaft for mounting the cylinder is provided under the interior of the housing.
优选地,所述圆筒内部设置有轴承,所述轴承套装于所述安装轴上。Preferably, a bearing is provided inside the cylinder, and the bearing is sleeved on the installation shaft.
优选地,还包括用于安装所述传动轴的垫片。Preferably, a spacer for installing the transmission shaft is also included.
优选地,所述垫片通过螺钉固定于所述壳体内部。Preferably, the gasket is fixed inside the housing by screws.
优选地,所述壳体内部下方可转动地设置有传动滚轮,所述传动滚轮分别设置于所述圆筒两端,且所述传动滚轮与所述圆筒啮合连接。Preferably, transmission rollers are rotatably arranged under the inside of the casing, the transmission rollers are respectively arranged at both ends of the cylinder, and the transmission rollers are engaged with the cylinder.
本发明所提供的连续缠带设备,主要包括壳体、驱动机构、传动轴、主动齿轮、传动齿轮、啮合齿轮和支撑轴,驱动机构可转动地安装于壳体内部下方,支撑轴安装于壳体顶部,传动轴的一端与驱动机构连接,且传动轴的另一端与主动齿轮连接,传动齿轮与主动齿轮啮合,传动齿轮与啮合齿轮内齿啮合,啮合齿轮可绕支撑轴的轴心转动,啮合齿轮上还设置有用于安装缠线带的安装架。本发明提供的连续缠带设备,通过设置与管道摩擦提供动力的驱动机构,并通过齿轮传动结构将动力传递到固定有电工胶带的安装架,通过安装架的旋转带动电工胶带进行周向旋转,从而对管道进行封皮作业,提高操作人员工作效率,保证管道缠线封皮质量。The continuous tape wrapping equipment provided by the present invention mainly includes a casing, a driving mechanism, a transmission shaft, a driving gear, a transmission gear, a meshing gear and a supporting shaft. The driving mechanism is rotatably installed under the casing, and the supporting shaft is installed in the casing. At the top of the body, one end of the transmission shaft is connected with the drive mechanism, and the other end of the transmission shaft is connected with the driving gear, the transmission gear meshes with the driving gear, the transmission gear meshes with the internal teeth of the meshing gear, and the meshing gear can rotate around the axis of the support shaft. The meshing gear is also provided with a mounting bracket for mounting the wire wrapping tape. The continuous tape wrapping device provided by the present invention is provided with a driving mechanism that provides power by friction with the pipeline, and transmits the power to the mounting frame fixed with the electrical tape through the gear transmission structure, and drives the electrical tape to rotate in the circumferential direction through the rotation of the mounting frame. Thereby, the pipeline is covered, the work efficiency of the operator is improved, and the quality of the pipeline wrapping is guaranteed.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only It is an embodiment of the present invention. For those of ordinary skill in the art, other drawings can also be obtained according to the provided drawings without creative work.
图1为本发明所提供的一种具体实施方式的整体结构剖视图;1 is a cross-sectional view of the overall structure of a specific embodiment provided by the present invention;
图2为图1所示的驱动机构剖视图;Fig. 2 is a sectional view of the drive mechanism shown in Fig. 1;
图3为图1所示的驱动机构结构示意图;3 is a schematic structural diagram of the drive mechanism shown in FIG. 1;
图4为图1所示的整体结构底部仰视图;Fig. 4 is the bottom view of the overall structure shown in Fig. 1;
图5为图1所示的主动齿轮与啮合齿轮处于第一状态示意图;FIG. 5 is a schematic diagram of the driving gear and the meshing gear shown in FIG. 1 in a first state;
图6为图1所示的主动齿轮与啮合齿轮处于第二状态示意图;FIG. 6 is a schematic diagram of the driving gear and the meshing gear shown in FIG. 1 in a second state;
图7为图1所示的主动齿轮与啮合齿轮处于第三状态示意图;FIG. 7 is a schematic diagram of the driving gear and the meshing gear shown in FIG. 1 in a third state;
图8为图1所示的主动齿轮与啮合齿轮处于第四状态示意图。FIG. 8 is a schematic diagram of the driving gear and the meshing gear shown in FIG. 1 in a fourth state.
其中,图1-图8中:Among them, in Figure 1-Figure 8:
壳体—1,驱动机构—2,从动锥齿轮—201,圆筒—202,传动轴—3,主动齿轮—4,传动齿轮—5,啮合齿轮—6,支撑轴—7,安装架—8,安装轴—9,轴承—10,垫片—11,螺钉—12,传动滚轮—13。Shell-1, driving mechanism-2, driven bevel gear-201, cylinder-202, transmission shaft-3, driving gear-4, transmission gear-5, meshing gear-6, support shaft-7, mounting frame- 8. Install shaft-9, bearing-10, gasket-11, screw-12, transmission roller-13.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参考图1至图4,图1为本发明所提供的一种具体实施方式的整体结构剖视图;图2为图1所示的驱动机构剖视图;图3为图1所示的驱动机构结构示意图;图4为图1所示的整体结构底部仰视图。Please refer to FIGS. 1 to 4. FIG. 1 is a cross-sectional view of the overall structure of a specific embodiment provided by the present invention; FIG. 2 is a cross-sectional view of the driving mechanism shown in FIG. 1; FIG. 3 is a schematic structural diagram of the driving mechanism shown in FIG. 1. ; Figure 4 is a bottom view of the bottom of the overall structure shown in Figure 1.
在本发明所提供的一种具体实施方式中,连续缠带设备主要包括壳体1、驱动机构2、传动轴3、主动齿轮4、传动齿轮5、啮合齿轮6和支撑轴7,驱动机构2可转动地安装于壳体1内部下方,支撑轴7安装于壳体1顶部,传动轴3的一端与驱动机构2连接,且传动轴3的另一端与主动齿轮4连接,传动齿轮5与主动齿轮4啮合,传动齿轮5与啮合齿轮6内齿啮合,啮合齿轮6可绕支撑轴7的轴心转动,啮合齿轮6上还设置有用于安装缠线带的安装架8。In a specific embodiment provided by the present invention, the continuous tape wrapping device mainly includes a
其中,驱动机构2可转动地安装于壳体1内部下方,支撑轴7安装于壳体1顶部,传动轴3的一端与驱动机构2连接,且传动轴3的另一端与主动齿轮4连接,传动齿轮5与主动齿轮4啮合,传动齿轮5与啮合齿轮6内齿啮合,啮合齿轮6可绕支撑轴7的轴心转动,啮合齿轮6上还设置有用于安装缠线带的安装架8;驱动机构2用于与管道进行接触并通过与管道之间摩擦力产生动力,传动轴3用于将驱动机构2产生的动力转化为垂直旋转的动能,传动轴3和主动齿轮4配合将传动轴3携带的垂直旋转的动能转化为水平方向的转动动能,主动齿轮4将水平方向的动能传递给传动齿轮5,传动齿轮5将水平方向的动能传递给啮合齿轮6,啮合齿轮6带动安装架8旋转,支撑轴7用于支撑装置上方的传动机构和转动机构。The
具体的,在实际的应用过程当中,先在空调管道下面垫上物体,使管道与地面有一定的距离,接着将空调管道压进装置内部的五边形通道里,然后在安装架8转动部件内安装电工胶带,将电工胶带的端部拽出来粘在管道上,然后,用手压着装置前端的管道向前推动,装置被压着向前推进时,在摩擦力的作用下,圆筒202会随着管道表面滚动,在从动锥齿轮的201带动下,传动轴3将驱动机构2产生的动力转化为垂直旋转的动能,将动能向上输出,从而带动传动轴3上端部的主动齿轮4转动,主动齿轮4通过齿轮啮合的方式将动力传递给传动齿轮5,传动齿轮5又将将旋转动能传递给啮合齿轮6,啮合齿轮6带动安装架8旋转,在装置前进的过程中,旋转动能通过主动齿轮4、传动齿轮5以及啮合齿轮6源源不断地传给安装架8,带动安装架8运动,从而实现安装架8内的电工胶带随安装架8做圆周运动,完成管道封皮工作。Specifically, in the actual application process, an object is first placed under the air-conditioning pipe to make the pipe have a certain distance from the ground, and then the air-conditioning pipe is pressed into the pentagonal channel inside the device, and then the rotating part of the
为了优化上述实施例中连续缠带设备,主动齿轮4的数量为至少2个,且传动齿轮5分别啮合于主动齿轮4之间。在实际的缠绕过程当中,为了符合管道封皮工作的要求,电工胶带的缠绕是需要一定力度的,这些力度的作用力将附加到传动机构的主动齿轮4、传动齿轮5以及啮合齿轮6上,不合理的传动机构将会带来不稳定的缠绕工作,因此,通过将主动齿轮4设置为最少2个,可以均匀地与传动齿轮5进行啮合,增加传动机构的稳定性能,提高电工胶带的缠绕稳定性能和效率。In order to optimize the continuous tape wrapping device in the above embodiment, the number of driving gears 4 is at least 2, and the transmission gears 5 are meshed between the driving gears 4 respectively. In the actual winding process, in order to meet the requirements of the pipe sealing work, the winding of the electrical tape requires a certain force, and the force of these forces will be attached to the
请参考图5至图8,图5为图1所示的主动齿轮与啮合齿轮处于第一状态示意图;图6为图1所示的主动齿轮与啮合齿轮处于第二状态示意图;图7为图1所示的主动齿轮与啮合齿轮处于第三状态示意图;图8为图1所示的主动齿轮与啮合齿轮处于第四状态示意图Please refer to FIGS. 5 to 8 . FIG. 5 is a schematic diagram of the driving gear and the meshing gear shown in FIG. 1 in the first state; FIG. 6 is a schematic diagram of the driving gear and the meshing gear shown in FIG. 1 in the second state; 1 is a schematic diagram of the driving gear and the meshing gear in the third state; FIG. 8 is a schematic diagram of the driving gear and the meshing gear shown in FIG. 1 in the fourth state
需要说明的是,啮合齿轮6和支撑轴7的轨道弧度均大于180度。啮合齿轮6与支撑轴7处于初始工作状态为图5所示状态,在传动齿轮5的作用下啮合齿轮6逐渐伸出轨道,第一个传动齿轮5将不再对啮合齿轮6继续传递动力,此时啮合齿轮6相对传动齿轮5的位置关系由图6所示状态变化为图7所示状态,传动齿轮5继续传递动力,在动力的带动下,啮合齿轮6将变为图8所示状态,此时第二个传动齿轮5将不再对啮合齿轮6有力的作用,由于啮合齿轮6和支撑轴7的轨道弧度均大于180度,所以啮合齿轮6的一端开口角度后会回到支撑轴7的轨道内部,在传动齿轮5源源不断的动力作用下,啮合齿轮6带动安装架8将围绕着空调管道做连续的圆周运动。It should be noted that the orbital arcs of the
进一步地,驱动机构2包括与传动轴3的一端连接的从动锥齿轮201、可转动地设置于壳体1的内部下方的圆筒202,圆筒202上设置有与从动锥齿轮201啮合的锥齿。由于圆筒202与管道进行接触摩擦后,驱动机构2当前产生的动力为水平方向的旋转动力,驱动机构2通过圆筒202上设置有与从动锥齿轮201啮合的锥齿与传动轴3连接,从动锥齿轮201可以将驱动机构2的水平方向的动能转化为垂直方向的动能,并通过传动轴3将动能向上输出,从而传递给主动齿轮4。Further, the
需要说明的是,壳体1的内部下方设置有用于安装圆筒202的安装轴9;圆筒202内部设置有轴承10,轴承10套装于安装轴9上。从图1看,圆筒202为水平设置,通过安装轴9和轴承10固定,保证了圆筒202与管道之间摩擦力的稳定性,增加传动机构传递的动能的稳定性能,提高电工胶带的缠绕稳定性能和效率。It should be noted that a mounting
进一步地,连续缠带设备还包括用于安装传动轴3的垫片11;垫片11通过螺钉12固定于壳体1内部。通过垫片11将传动轴3固定在装置内部,再通过螺钉12将垫片11固定在壳1上,同样增加了传动轴3在传递动能时的稳定,避免晃动产生动能在垂直方向的丢失,提高电工胶带的缠绕稳定性能和效率。Further, the continuous tape wrapping device further includes a
需要说明的是,壳体1内部下方可转动地设置有传动滚轮13,传动滚轮13分别设置于圆筒202两端,且传动滚轮13与圆筒202啮合连接。由于圆筒202起到了整个装置的动力源的作用,在圆筒202和管道进行摩擦驱动的时候,圆筒202将受到极为频繁的冲击,因此,在圆筒202的两端设置与圆筒202啮合连接的传动滚轮13,可以对圆筒202受到的冲击进行缓冲,提高圆筒202的使用寿命,同时提高圆筒202的稳定,增加驱动机构2提供动能的稳定性能,提高电工胶带的缠绕稳定性能和效率。It should be noted that a
综上所述,本实施例所提供的连续缠带设备主要包括壳体、驱动机构、传动轴、主动齿轮、传动齿轮、啮合齿轮和支撑轴,驱动机构可转动地安装于壳体内部下方,支撑轴安装于壳体顶部,传动轴的一端与驱动机构连接,且传动轴的另一端与主动齿轮连接,传动齿轮与主动齿轮啮合,传动齿轮与啮合齿轮内齿啮合,啮合齿轮可绕支撑轴的轴心转动,啮合齿轮上还设置有用于安装缠线带的安装架。本发明提供的连续缠带设备,通过设置与管道摩擦提供动力的驱动机构,并通过齿轮传动结构将动力传递到固定有电工胶带的安装架,通过安装架的旋转带动电工胶带进行周向旋转,从而对管道进行封皮作业,提高操作人员工作效率,保证管道缠线封皮质量。To sum up, the continuous tape wrapping device provided in this embodiment mainly includes a casing, a driving mechanism, a transmission shaft, a driving gear, a transmission gear, a meshing gear and a supporting shaft, and the driving mechanism is rotatably installed under the casing, The support shaft is installed on the top of the casing, one end of the transmission shaft is connected with the drive mechanism, and the other end of the transmission shaft is connected with the driving gear, the transmission gear meshes with the driving gear, the transmission gear meshes with the inner teeth of the meshing gear, and the meshing gear can wrap around the support shaft. The shaft center of the gear rotates, and the meshing gear is also provided with a mounting frame for installing the wire wrapping tape. The continuous tape wrapping device provided by the present invention is provided with a driving mechanism that provides power by friction with the pipeline, and transmits the power to the mounting frame fixed with the electrical tape through the gear transmission structure, and drives the electrical tape to rotate in the circumferential direction through the rotation of the mounting frame. Thereby, the pipeline is covered, the work efficiency of the operator is improved, and the quality of the pipeline wrapping is guaranteed.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (9)
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