CN110722120A - Continuous casting vibration supporting roller with eccentric rotating piece and equipment thereof - Google Patents

Continuous casting vibration supporting roller with eccentric rotating piece and equipment thereof Download PDF

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Publication number
CN110722120A
CN110722120A CN201911068707.5A CN201911068707A CN110722120A CN 110722120 A CN110722120 A CN 110722120A CN 201911068707 A CN201911068707 A CN 201911068707A CN 110722120 A CN110722120 A CN 110722120A
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CN
China
Prior art keywords
vibration
supporting roller
roller body
continuous casting
support
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CN201911068707.5A
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Chinese (zh)
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张慧
王明林
干勇
赵文博
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Of Continuous Casting Technology In National Engineering Research Center Co Ltd
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Of Continuous Casting Technology In National Engineering Research Center Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/10Supplying or treating molten metal
    • B22D11/11Treating the molten metal
    • B22D11/114Treating the molten metal by using agitating or vibrating means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/12Accessories for subsequent treating or working cast stock in situ

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Continuous Casting (AREA)

Abstract

The invention relates to the field of metal solidification and continuous casting, in particular to a continuous casting vibration support roller with an eccentric rotating piece and equipment thereof. It mainly comprises: the device comprises a vibration supporting roller body (1), an end cover (2), a first bearing seat (3) and a first bearing (4) of the supporting roller body (1), a rotating shaft (5), an eccentric rotating part, a second bearing seat (7) and a second bearing (8) of the supporting rotating shaft (5), a bearing seat support (9), a coupling (10), a speed reducer (11), a motor (12), a base body rack (13), a speed reducer support (14) and a motor support (15). When the device is used, the motor (12) drives the rotating shaft (5) to rotate rapidly, and the existence of the eccentric rotating piece enables the vibrating support roller body (1) to vibrate, and further enables the blank shell of the casting blank (16) contacted with the vibrating support roller body to vibrate. The device can realize the grain refinement of the continuous casting billet and effectively improve the quality of the casting billet.

Description

Continuous casting vibration supporting roller with eccentric rotating piece and equipment thereof
Technical Field
The invention belongs to the field of metal solidification and continuous casting, and particularly relates to a continuous casting vibration support roller with an eccentric rotating piece.
Background
With the development of world metallurgical technology, modern continuous casting technology is continuously improved, the types of castable steel are continuously expanded, and some high-alloy and high-quality special steels are continuously produced in the continuous casting production flow of large-scale iron and steel enterprises. In order to solve the problems of solidification segregation, shrinkage cavity defects and the like of special steel, metallurgical technologists develop a plurality of patents and technologies in the aspect of the technology for a long time. At present, the electromagnetic stirring technology and the solidification tail end light pressing or casting rolling technology are mainly applied to industrial production in a large scale.
The electromagnetic stirring technology such as crystallizer electromagnetic stirring is that an electromagnetic induction coil or a stirrer is placed at the outer side of a continuous casting crystallizer, when alternating current with certain frequency is introduced into the electromagnetic induction coil or the stirrer, an electromagnetic field is generated, the magnetic field penetrates through a crystallizer copper plate and a metal solidified shell and generates induced current in liquid metal, the liquid metal is equivalent to a current carrier, the current carrier is acted by the magnetic field to generate electromagnetic force in the current carrier, so that the liquid metal generates forced convection, the flowing liquid metal scours the front edge of the solidified shell and breaks and crushes dendrites, and the broken and crushed dendrites become cores for later isometric crystal growth, so that the aim of improving the isometric crystal rate of a casting blank by the electromagnetic stirrer is fulfilled.
The application of the electromagnetic stirrer is an effective method for improving the internal quality of a casting blank. Firstly, the electromagnetic stirring is easy to cause the casting blank to generate a white bright band or a negative segregation band, thereby influencing the uniformity of the casting blank performance; and secondly, the energy loss of the electromagnetic stirrer after penetrating through the metal billet shell is large, and the energy loss of the electromagnetic field after penetrating through the metal shell is larger along with the thickening of the continuous casting billet shell. The effect of the electromagnetic stirrer on the solidification end position of the cast strand is less pronounced than when the electromagnetic stirrer is placed in the mold.
Thereby, a solidification end soft reduction technology is developed. The method is characterized in that the core of a casting blank which is not completely solidified is compacted by a mechanical deformation method so as to improve the core segregation of the casting blank. However, the solidification end of the cast slab is subjected to a large reduction force, which tends to cause reduction cracking.
In recent years, new methods for effectively improving defects such as segregation, porosity and shrinkage at the center of a cast slab have appeared. For example, the invention patent 'a method for improving the quality of a continuous casting slab and a vibration supporting roller device' previously filed by the applicant of the present application (application No.200410069058.8, granted No. CN 1256203C); and 'a control device for casting blank quality and improving middle and later stage solid-liquid two-phase region fluidity in the continuous casting solidification process' CN208116707U, the documents give out that the vibration mode is adopted to apply the vibration force to the solidified blank shell, and the purpose is to promote the fracture of dendrite at the solidification front in the blank shell and increase the central isometric crystal rate of the casting blank; on the other hand, defects such as segregation, porosity, and shrinkage at the center of the cast slab are improved at the final stage of solidification. However, the above patents only provide technical ideas, and do not provide structural solutions for devices to achieve the above functions. Particularly, on the premise that the supporting function of the vibration supporting roller is ensured by what structure, effective vibration of the solidified shell becomes a technical problem to be solved urgently.
Disclosure of Invention
Aiming at the defects and the defects in the prior art, the invention provides a continuous casting vibration supporting roller with an eccentric rotating part and equipment, wherein the continuous casting vibration supporting roller is provided with the eccentric rotating part and an asynchronous rotating structure, and the roller body of the vibration supporting roller can generate periodic vibration due to the rapid rotation of a rotating shaft, so that the blank shell of a casting blank is stressed and generates vibration vertical to the surface of the casting blank, the grain refinement of the continuous casting blank is realized, and the quality of the casting blank is effectively improved.
In order to achieve the purpose, the invention provides the following technical scheme:
a continuous casting vibration supporting roller with an eccentric rotating part comprises a vibration supporting roller body 1, a rotating shaft 5, a second bearing seat 7, a second bearing 8, a base body rack 13 and a rotation driving device, wherein two ends of the rotating shaft 5 are connected with the second bearing seat 7 in a matched mode through the second bearing 8.
The vibration supporting roller body 1 in contact with the casting blank 16 is of a hollow structure, a first bearing 4 and a first bearing seat 3 for supporting the roller body to rotate are arranged on the left side and the right side of the vibration supporting roller body respectively, an eccentric rotating part is arranged on the rotating shaft 5, and the rotating shaft 5 penetrates through the vibration supporting roller body 1 and is connected with the first bearing seat 3 in a matched mode through the first bearing 4.
The second bearing seat 7 rotating by the supporting shaft is fixedly connected on the base body rack 13 through a bearing seat support 9.
At least one end of the rotating shaft 5 is connected with a power output shaft of the rotating driving device through a coupler 10, the rotating driving device drives the rotating shaft 5 to rotate rapidly at a speed higher than the rotating speed of the vibration supporting roller body 1, the eccentric rotating part is driven to rotate and generate controllable vibration, the vibration supporting roller body 1 generates vibration perpendicular to the blank shell of the casting blank 16, and then the blank shell of the casting blank 16 is stressed and generates vibration.
The eccentric rotating piece is one of the following structures or a combination thereof:
1) eccentric shaft sleeves 6 which are arranged at two ends of the rotating shaft 5 and inside the first bearing 4;
2) is an eccentric mass 21 provided on the rotating shaft 5 inside the vibrating support roller body 1.
The eccentricity A of the eccentric shaft sleeve 6 is 0.01-2 mm.
The weight of the eccentric block 21 is 3-40% of the weight of the vibration supporting roller body 1.
And end covers 2 are arranged on two sides of the vibration supporting roller body 1.
The rotating speed of the rotating shaft 5 is 5-1500 times of that of the vibration supporting roller body 1.
The rotation driving device is a motor 12, and the motor 12 is fixedly connected to the base rack 13 through a motor bracket 15.
The power output shaft of the rotary drive device is connected with the coupling 10 through a speed reducer 11 or a speed increaser.
The bearing seat support 9 and/or the coupling 10 are elastic structures, and the vibration direction is vertical to the blank shell of the casting blank 16.
When the device is used, the vibration supporting rollers are arranged on one side, two symmetrical sides or multiple sides of the casting blank 16 at the same cross section position of the casting blank.
The cross section of the vibration supporting roller body 1 is in one or a combination of a plurality of shapes of rectangle, trapezoid, step shape, round shape, convex arc shape and concave arc shape.
When in use, the vibrating support roller is arranged at the lower end of the outlet of the crystallizer of the continuous casting machine, and/or in the secondary cooling area, and/or at the solidification tail end of the casting blank 16.
The vibration frequency of the vibration supporting roller is 2-5000 Hz, and the vibration amplitude is 0.001-2.0 mm.
The width L1 of the working surface of the vibration supporting roller body 1, which is in contact with the casting blank 16, is 30-120% of the width L of the casting blank.
And a water cooling channel is arranged inside the vibration supporting roller body 1.
And the rotating shaft 5 is respectively provided with a water inlet channel 17 and a water outlet channel 18 which are communicated with the inside of the vibration supporting roller body 1.
The power source medium of the rotary driving device is gas, liquid or electricity.
The vibration supporting roller is suitable for square billets, rectangular billets, plate blanks and round billets.
The diameter D of the vibration supporting roller is 80-450 mm.
An apparatus for arranging a continuously cast oscillating support roll with eccentric rotating member as described, which apparatus is a two-segment roll, a three-segment roll or a multi-segment roll, each of which comprises at least one oscillating support roll body 1.
The rotating shaft 5 is a through shaft or a multi-section shaft.
The apparatus further comprises at least one non-vibrating support roller body 20; the non-vibration support roller body 20 is installed on the rotating shaft 5 through the second bearing 4 and the second bearing seat 3 in a matching mode.
The vibration supporting roller body 1 and the non-vibration supporting roller body 20 of each sectional roller comprise the following combination modes:
a. a vibration supporting roller body 1 and a non-vibration supporting roller body 20;
b. the vibration support roller comprises a vibration support roller body 1 and two non-vibration support roller bodies 20 which are respectively positioned at two sides of the vibration support roller body 1;
c. the device comprises a vibration supporting roller body 1 and two non-vibration supporting roller bodies 20 which are sequentially arranged on one side of the vibration supporting roller body 1;
d. a non-vibration supporting roller body 20 and two vibration supporting roller bodies 1 which are respectively positioned at two sides of the non-vibration supporting roller body 20;
e. the device comprises a non-vibration supporting roller body 20 and two vibration supporting roller bodies 1 which are sequentially arranged on one side of the non-vibration supporting roller body 20;
f. the device comprises two vibration supporting roller bodies 1 and two non-vibration supporting roller bodies 20 which are alternately arranged in sequence;
g. the device comprises two vibrating support roller bodies 1 and two non-vibrating support roller bodies 20, wherein the vibrating support roller bodies 1 and the non-vibrating support roller bodies 20 are sequentially arranged;
h. two non-vibrating support roller bodies 20 arranged in sequence and two vibrating support roller bodies 1 respectively positioned at two sides of the two non-vibrating support roller bodies 20.
A continuous casting vibration supporting roller with an eccentric rotating part comprises a vibration supporting roller body 1, a rotating shaft 5, a second bearing seat 7 and a second bearing 8 which are used for rotating shafts, a base body rack 13 and a rotation driving device, wherein the rotating shaft 5 is fixedly connected to the left side and the right side of the vibration supporting roller body 1 which are in contact with a casting blank 16, and the two rotating shafts 5 are connected with the shaft rotating bearing seat 7 in a matched mode through a shaft rotating bearing 8.
The vibration supporting roller further includes a fast rotating shaft 22 that can generate high frequency vibration, and a third bearing 23 and a third bearing housing 24 for the fast rotating shaft 22.
The second bearing seat 7 is fixedly connected with the upper end surface of the third bearing seat 24; the third bearing seat 24 is fixedly connected to the base body rack 13 through the bearing seat support 9; the fast rotating shaft 22 is integrally formed or fixedly connected with eccentric rotating parts corresponding to the third bearing seats 24 one by one, the eccentric rotating parts are eccentric shaft sleeves 6, third bearings 23 are sleeved on the eccentric shaft sleeves 6, and the third bearings 23 are connected with the third bearing seats 24 in a matched mode.
At least one end of the fast rotating shaft 22 is connected with a power output shaft of a rotary driving device through a coupler 10, the rotary driving device drives the fast rotating shaft 22 to rotate fast at a speed higher than the rotating speed of the vibration supporting roller body 1, the eccentric shaft sleeve 6 is driven to rotate and drive the vibration supporting roller body 1, the vibration supporting roller body 1 generates controllable vibration perpendicular to the blank shell of the casting blank 16, and then the blank shell of the casting blank 16 is stressed and generates vibration.
The eccentricity A of the eccentric shaft sleeve 6 is 0.01-2 mm.
The rotating speed of the rapid rotating shaft 22 is 5-1500 times of that of the vibration supporting roller body 1.
The rotation driving device is a motor 12, and the motor 12 is fixedly connected to the base rack 13 through a motor bracket 15.
The power output shaft of the rotary drive device is connected with the coupling 10 through a speed reducer 11 or a speed increaser.
The bearing seat support 9 and/or the coupling 10 are elastic structures, and the vibration direction is vertical to the blank shell of the casting blank 16.
When the device is used, the vibration supporting rollers are arranged on one side, two symmetrical sides or multiple sides of the casting blank 16 at the same cross section position of the casting blank.
The cross section of the vibration supporting roller body 1 is in one or a combination of a plurality of shapes of rectangle, trapezoid, step shape, round shape, convex arc shape and concave arc shape.
When in use, the vibrating support roller is arranged at the lower end of the outlet of the crystallizer of the continuous casting machine, and/or in the secondary cooling area, and/or at the solidification tail end of the casting blank 16.
The vibration frequency of the vibration supporting roller is 2-5000 Hz, and the vibration amplitude is 0.001-2.0 mm.
The width L1 of the working surface of the vibration supporting roller body 1, which is in contact with the casting blank 16, is 30-120% of the width L of the casting blank.
And a water cooling channel is arranged inside the vibration supporting roller body 1.
And the rotating shaft 5 is respectively provided with a water inlet channel 17 and a water outlet channel 18 which are communicated with the inside of the vibration supporting roller body 1.
The power source medium of the rotary driving device is gas, liquid or electricity.
The vibration supporting roller is suitable for square billets, rectangular billets, plate blanks and round billets.
The diameter D of the vibration supporting roller is 80-450 mm.
The fast rotating shaft 22 is a through shaft or a multi-section shaft.
An apparatus for arranging a continuously cast oscillating support roll with eccentric rotating member as described, which apparatus is a two-segment roll, a three-segment roll or a multi-segment roll, each of which comprises at least one oscillating support roll body 1.
The apparatus further comprises at least one non-vibrating support roller body 20; the bearing seat of the non-vibration supporting roller 20 is fixedly connected to the upper end surface of a third bearing seat 24, and the third bearing seat 24 is directly installed on the fast rotating shaft 22 through a third bearing 23.
The vibration supporting roller body 1 and the non-vibration supporting roller body 20 of each sectional roller comprise the following combination modes:
a. a vibration supporting roller body 1 and a non-vibration supporting roller body 20;
b. the vibration support roller comprises a vibration support roller body 1 and two non-vibration support roller bodies 20 which are respectively positioned at two sides of the vibration support roller body 1;
c. the device comprises a vibration supporting roller body 1 and two non-vibration supporting roller bodies 20 which are sequentially arranged on one side of the vibration supporting roller body 1;
d. a non-vibration supporting roller body 20 and two vibration supporting roller bodies 1 which are respectively positioned at two sides of the non-vibration supporting roller body 20;
e. the device comprises a non-vibration supporting roller body 20 and two vibration supporting roller bodies 1 which are sequentially arranged on one side of the non-vibration supporting roller body 20;
f. the device comprises two vibration supporting roller bodies 1 and two non-vibration supporting roller bodies 20 which are alternately arranged in sequence;
g. the device comprises two vibrating support roller bodies 1 and two non-vibrating support roller bodies 20, wherein the vibrating support roller bodies 1 and the non-vibrating support roller bodies 20 are sequentially arranged;
h. two non-vibrating support roller bodies 20 arranged in sequence and two vibrating support roller bodies 1 respectively positioned at two sides of the two non-vibrating support roller bodies 20.
Compared with the prior art, the invention has the beneficial effects that:
the invention adopts an eccentric rotating part and an asynchronous rotating structure, and the rapid rotation of the rotating shaft can lead the roller body of the vibration supporting roller to generate periodic vibration which is applied to a casting blank contacted with the roller body, so that the solidified shell is stressed along the thickness direction and generates vibration along with the vibration supporting roller. The device can break off the front ends of dendrites at the front edge of the primary solidified shell in a large quantity and becomes a source of central isometric crystals; the casting blank at the later stage of solidification can also be treated to break coarse and large central equiaxial crystals and refine the solidification structure. Compared with the traditional nucleation technology, the method is more energy-saving and convenient to maintain.
Drawings
FIG. 1 is a schematic view showing the structure of a vibration supporting roller with an eccentric bushing 6 according to embodiment 1;
FIG. 2 is a schematic view of a structure in which motors are provided at both ends of a vibration supporting roller without a reduction gear 11;
FIG. 3 is a schematic view showing the structure of the embodiment 2 in which the eccentric mass 21 is provided on the rotary shaft 5 in the inner region of the vibration supporting roller body 1;
FIGS. 4a to 4e are schematic structural views of a three-section vibrating support roller apparatus according to embodiment 3;
FIGS. 5a-5b are schematic structural views of a two-section vibratory support roller apparatus according to embodiment 3;
FIG. 6 is a schematic structural view of the rotary shaft 5 being a two-joint shaft;
FIGS. 7a and 7b are schematic structural views of a two-layer bearing seat according to embodiment 4;
8a-8c are schematic diagrams of different arrangements of the vibration supporting roller on any cross section of the casting blank;
fig. 9a-9b show different cross-sections of the vibrating support roller body 1.
FIG. 10 is a schematic view of the structure of the eccentric bushing 6
Wherein the reference numerals are:
1 vibration supporting roller body
2 end cap
3 first bearing seat
4 first bearing
5 rotating shaft
6 eccentric shaft sleeve
7 second bearing seat
8 second bearing
9 bearing support
10 shaft coupling
11 speed reducer
12 motor
13 base body rack
14 reducer support
15 motor support
16 casting blank
17 water inlet channel
18 water outlet channel
20 non-vibration supporting roller body
21 eccentric block
22 quick rotating shaft
23 third bearing
24 third bearing seat
Working face width of L1 vibration supporting roller in contact with casting blank
L width of casting blank
D diameter of vibration supporting roller
Eccentricity of A eccentric bush 6
Detailed Description
The invention is further described below with reference to the figures and various embodiments.
Example 1-eccentric rotary member is an eccentric bushing provided at both ends of a rotary shaft 5
Referring to fig. 1-2, the continuous casting vibration support roller with the eccentric shaft sleeve comprises a vibration support roller body 1, an end cover 2, a first bearing seat 3 and a first bearing 4 for supporting the roller body to rotate, a rotating shaft 5, the eccentric shaft sleeve 6, a second bearing seat 7 and a second bearing 8 for supporting the shaft to rotate, a bearing seat support 9, a coupling 10, a speed reducer 11, a motor 12, a base body rack 13, a speed reducer support 14, a motor support 15 and the like. When in use, the vibration supporting roller body 1 is in contact with the casting blank 16 and rotates along with the synchronous movement of the vibration supporting roller body and the casting blank; the key points are as follows: the motor 12 drives the rotating shaft 5 to rotate at a speed higher than that of the vibration supporting roller body 1, so that the vibration supporting roller body 1 vibrates in a direction perpendicular to the billet shell of the casting billet due to the existence of the eccentric shaft sleeve 6, and the billet shell of the casting billet 16 contacted with the vibration supporting roller body is stressed and vibrates. The rotation can break off the front ends of the dendrites at the front edge of the primary solidified blank shell in a large quantity and form a source of central isometric crystals; the cast slab at the later stage of solidification can also be treated to break coarse central equiaxed crystals and refine the solidification structure.
In order to obtain a good vibration effect of the vibration support roller, the rotation speed of the rotating shaft 5 is required to be 5 to 1500 times of the rotation speed of the vibration support roller body 1.
Similarly, to obtain a high rotation speed of the rotating shaft 5, an accelerator or a speed increaser may be used in the structure of the present invention. However, in the rear part of the casting machine, the shell of the cast slab is thick, and the vibration force must be increased for good vibration effect, and at this time, the rotation speed needs to be properly reduced by using a speed reducer to improve the ability to overcome the rotation resistance.
In order to improve the transmission effect, a driving motor 12 for vibrating the support roll may be placed at one end of the continuous casting vibrating support roll, see fig. 1; or placed at both ends of the continuous casting oscillating support roll, see fig. 2.
Structurally, in order to realize the eccentric vibration of the vibration supporting roller, an eccentric bushing 6 is provided on the rotating shaft 5, and the eccentric bushing 6 may be integrated with the rotating shaft 5 or may be mechanically fixed to the rotating shaft 5.
As shown in FIG. 10, the eccentricity A of the eccentric sleeve 6 (i.e., the distance between the center line of the eccentric sleeve 6 and the center line of the rotary shaft 5) is 0.01 to 2 mm.
Example 2-eccentric rotating member is an eccentric mass 21 provided on the rotating shaft 5 inside the support roller
Referring to fig. 3, another way to realize the eccentric vibration of the vibration support roller is to directly arrange an eccentric mass 21 on the rotating shaft 5 in the inner region of the vibration support roller body 1 to vibrate the rotating shaft 5, and transmit the vibration to the vibration support roller body 1 to vibrate the vibration support roller body, wherein the weight of the eccentric mass 21 is 3% -40% of the weight of the vibration support roller body 1. In this case, the eccentric mass 21 may be integral with the rotary shaft 5, or may be mechanically fixed to the rotary shaft 5.
In order to obtain a good vibration effect, the bearing block bracket 9 may be rigid or elastic. Likewise, the coupling 10 may be a rigid coupling or an elastic coupling.
EXAMPLE 3 plant with multiple continuous casting supporting rolls
Referring to fig. 4a to 4e, fig. 5a to 5b and fig. 6, when the section width of the cast slab is large, the continuous casting supporting roll apparatus may use a sectional roll manner to improve structural strength. In the case of a segmented roll, it can be designed as a vibrating supporting roll body 1 and a non-vibrating supporting roll body 20, and the use method is as follows:
1) for the three-section roller, a through shaft structure is adopted, wherein a vibrating supporting roller body 1 is arranged in the middle, and non-vibrating supporting roller bodies 20 are arranged at two sides, as shown in fig. 4 a; or the non-vibration supporting roller body 20 is arranged in the middle, and the vibration supporting roller bodies 1 are arranged at two sides, as shown in fig. 4 b; or three parts are all the vibrating supporting roller body 1, as shown in figure 4 c; or one side of the roller body is provided with two vibrating supporting roller bodies 1, and the other side is provided with a non-vibrating supporting roller body 20, as shown in figure 4 d; it is also possible to have two non-oscillating supporting roll bodies 20 on one side and an oscillating supporting roll body 1 on the other side, see fig. 4 e.
2) For the two-segment roller, a through shaft structure is adopted, a vibration supporting roller body 1 is arranged on one side, and a non-vibration supporting roller body 20 is arranged on the other side, as shown in fig. 5 a; it is also possible to have oscillating supporting roller bodies 1 on both sides, see fig. 5 b.
3) The sectional mode of the vibration supporting roller can also be other more sectional rollers, and the sectional mode and the combination of the vibration supporting roller can be suitable for more sectional roller structural forms.
4) For the supporting roller with the segmental structure, the two outer ends of the supporting roller can be respectively provided with the transmission motor, so that the rotating shaft of the supporting roller can be a through shaft, see fig. 2-5, or can be divided into two segments, see fig. 6.
Embodiment 4-eccentric rotating member is an eccentric bushing provided on the rotating shaft 22 below the second bearing housing 7
Referring to fig. 7a and 7b, a two-layer bearing seat structure is adopted, the eccentric shaft sleeve 6 is placed on the fast rotating shaft 22 and is arranged below the second bearing seat 7 rotating around the supporting shaft together with the fast rotating shaft bearing 23 and the fast rotating shaft bearing seat 24, and the vibration of the vibration supporting roller body 1 is generated by the rotation of the eccentric shaft sleeve 6. The fast rotating shaft 22 can be two independent shafts, as shown in fig. 7a, or can be an integral through shaft, as shown in fig. 7 b.
When in use, the rotary vibration supporting roll can be placed on one side of the casting blank or on two or more symmetrical sides of the casting blank on the same cross section position of the casting blank, as shown in figure 8.
The cross section of the vibration supporting roller body 1 can be rectangular, as shown in fig. 1, or can be trapezoidal, stepped, circular, convex arc, concave arc or other shapes without limitation, as shown in fig. 9.
The vibration supporting roller can be placed at the lower end of the outlet of the crystallizer of the continuous casting machine, and also can be placed in the secondary cooling area or the solidification tail end of the casting blank.
Under the driving of the motor 12, the vibration frequency of the vibration support roller is 2 to 300 Hz, and the vibration amplitude is 0.001 to 2.0 mm.
The width L1 of the working surface contacting with the casting blank is 150-2200 mm, which can be smaller than the width L of the casting blank or larger than the width L of the casting blank.
In order to prolong the service life of the vibration supporting roller body 1, a water cooling channel can be arranged inside the vibration supporting roller body 1.
The power source medium for driving the rotary vibration support roller to vibrate can be gas, liquid or electricity.
The first bearing 4, the second bearing 8, the third bearing 23, and the like may be rolling bearings or sliding bearings.
The rotatable vibrating support roller is suitable for square billets, rectangular billets, plate billets, round billets and casting billets in other shapes.
The diameter D of the rotatable vibration supporting roller is 60-550 mm.

Claims (43)

1. The utility model provides a take continuous casting vibration backing roll of eccentric rotating member, includes vibration backing roll body (1), rotation axis (5), second bearing frame (7), second bearing (8), base body rack (13) and rotary driving device, the both ends of rotation axis (5) all are connected its characterized in that through second bearing (8) and second bearing frame (7) cooperation:
the vibration supporting roller body (1) in contact with the casting blank (16) is of a hollow structure, a first bearing (4) and a first bearing seat (3) for supporting the roller body to rotate are arranged on the left side and the right side of the vibration supporting roller body respectively, an eccentric rotating part is arranged on the rotating shaft (5), and the rotating shaft (5) penetrates through the vibration supporting roller body (1) and is connected with the first bearing seat (3) in a matched mode through the first bearing (4);
the second bearing seat (7) rotating by the supporting shaft is fixedly connected to the base body rack (13) through a bearing seat support (9);
at least one end of the rotating shaft (5) is connected with a power output shaft of the rotary driving device through a coupler (10), the rotary driving device drives the rotating shaft (5) to rotate rapidly at a speed higher than the rotating speed of the vibration supporting roller body (1) to drive the eccentric rotating part to rotate and generate controllable vibration, so that the vibration supporting roller body (1) generates vibration perpendicular to the blank shell of the casting blank (16), and the blank shell of the casting blank (16) is stressed and generates vibration.
2. A continuous casting vibratory support roll with eccentric rotating member as defined in claim 1, wherein: the eccentric rotating piece is one of the following structures or a combination thereof:
1) an eccentric shaft sleeve (6) arranged at two ends of the rotating shaft (5) and inside the first bearing (4);
2) is an eccentric block (21) arranged on a rotating shaft (5) inside a vibrating supporting roller body (1).
3. A continuously cast vibratory supporting roll with an eccentric rotating member as defined in claim 2, further comprising: the eccentricity A of the eccentric shaft sleeve (6) is 0.01-2 mm.
4. A continuously cast vibratory supporting roll with an eccentric rotating member as defined in claim 2, further comprising: the weight of the eccentric block (21) is 3-40% of the weight of the vibration supporting roller body (1).
5. A continuous casting vibratory support roll with eccentric rotating member as defined in claim 1, wherein: and end covers (2) are arranged on two sides of the vibration supporting roller body (1).
6. A continuous casting vibratory support roll with eccentric rotating member as defined in claim 1, wherein: the rotating speed of the rotating shaft (5) is 5-1500 times of that of the vibrating support roller body (1).
7. A continuous casting vibratory support roll with eccentric rotating member as defined in claim 1, wherein: the rotary driving device is a motor (12), and the motor (12) is fixedly connected to the base body rack (13) through a motor support (15).
8. A continuous casting vibratory support roll with eccentric rotating member as defined in claim 1, wherein: the power output shaft of the rotary driving device is connected with the coupling (10) through a speed reducer (11) or a speed increaser.
9. A continuous casting vibratory support roll with eccentric rotating member as defined in claim 1, wherein: the bearing seat support (9) and/or the coupling (10) are elastic structures, and the vibration direction is vertical to the shell of the casting blank (16).
10. A continuous casting vibratory support roll with eccentric rotating member as defined in claim 1, wherein: when the device is used, the vibration supporting rollers are arranged on one side, two symmetrical sides or multiple sides of the casting blank (16) at the same cross section position of the casting blank.
11. A continuous casting vibratory support roll with eccentric rotating member as defined in claim 1, wherein: the cross section of the vibration supporting roller body (1) is in one or a combination of a plurality of shapes of rectangle, trapezoid, step shape, circular shape, convex arc shape and concave arc shape.
12. A continuous casting vibratory support roll with eccentric rotating member as defined in claim 1, wherein: when in use, the vibrating support roller is arranged at the lower end of the outlet of the crystallizer of the continuous casting machine, and/or in the secondary cooling area, and/or at the solidification tail end of a casting blank (16).
13. A continuous casting vibratory support roll with eccentric rotating member as defined in claim 1, wherein: the vibration frequency of the vibration supporting roller is 2-5000 Hz, and the vibration amplitude is 0.001-2.0 mm.
14. A continuous casting vibratory support roll with eccentric rotating member as defined in claim 1, wherein: the width L1 of the working surface of the vibration supporting roller body (1) in contact with the casting blank (16) is 30-120% of the width L of the casting blank.
15. A continuous casting vibratory support roll with eccentric rotating member as defined in claim 1, wherein: and a water cooling channel is arranged inside the vibration supporting roller body (1).
16. A continuous casting vibratory support roll with eccentric rotating member as defined in claim 1, wherein: and a water inlet channel (17) and a water outlet channel (18) which are communicated with the inside of the vibration supporting roller body (1) are respectively arranged on the rotating shaft (5).
17. A continuous casting vibratory support roll with eccentric rotating member as defined in claim 1, wherein: the power source medium of the rotary driving device is gas, liquid or electricity.
18. A continuous casting vibratory support roll with eccentric rotating member as defined in claim 1, wherein: the vibration supporting roller is suitable for square billets, rectangular billets, plate blanks and round billets.
19. A continuous casting vibratory support roll with eccentric rotating member as defined in claim 1, wherein: the diameter D of the vibration supporting roller is 80-450 mm.
20. An apparatus for arranging a continuously cast oscillating support roll with an eccentric rotating member according to any one of claims 1 to 19, characterized in that: the equipment is a two-section roller, a three-section roller or a multi-section roller, and each section roller comprises at least one vibration supporting roller body (1).
21. The apparatus of claim 20, wherein: the rotating shaft (5) is a through shaft or a multi-section shaft.
22. The apparatus of claim 20, wherein: the apparatus further comprises at least one non-vibrating support roller body (20); and the non-vibration supporting roller body (20) is arranged on the rotating shaft (5) through the matching of a second bearing (4) and a second bearing seat (3).
23. The apparatus of claim 22, wherein: the vibration supporting roller body (1) and the non-vibration supporting roller body (20) of each sectional roller comprise the following combination modes:
a. a vibrating support roller body (1) and a non-vibrating support roller body (20);
b. the vibration support roller comprises a vibration support roller body (1) and two non-vibration support roller bodies (20) which are respectively positioned at two sides of the vibration support roller body (1);
c. the vibration support roller comprises a vibration support roller body (1) and two non-vibration support roller bodies (20) which are sequentially arranged on one side of the vibration support roller body (1);
d. a non-vibration supporting roller body (20) and two vibration supporting roller bodies (1) which are respectively positioned at two sides of the non-vibration supporting roller body (20);
e. a non-vibration supporting roller body (20) and two vibration supporting roller bodies (1) which are sequentially arranged on one side of the non-vibration supporting roller body (20);
f. two vibration supporting roller bodies (1) and two non-vibration supporting roller bodies (20) which are alternately arranged in sequence;
g. two vibrating supporting roller bodies (1) and two non-vibrating supporting roller bodies (20) which are arranged in sequence and are respectively positioned at two sides of the two vibrating supporting roller bodies (1);
h. the vibration support roller comprises two non-vibration support roller bodies (20) which are arranged in sequence and two vibration support roller bodies (1) which are respectively positioned at two sides of the two non-vibration support roller bodies (20).
24. The utility model provides a take continuous casting vibration backing roll of eccentric rotating member, including vibration backing roll body (1), rotation axis (5), be used for axle pivoted second bearing frame (7) and second bearing (8), base body rack (13) and rotary driving device, with each rigid coupling rotation axis (5) of the left and right sides of vibration backing roll body (1) of casting blank (16) contact, two rotation axes (5) all are connected its characterized in that through axle rotating bearing (8) and axle rotating bearing frame (7) cooperation:
the vibration support roller further comprises a rapid rotating shaft (22) capable of generating high-frequency vibration, and a third bearing (23) and a third bearing seat (24) for the rapid rotating shaft (22);
the second bearing seat (7) is fixedly connected to the upper end face of the third bearing seat (24); the third bearing seat (24) is fixedly connected on the base body rack (13) through a bearing seat support (9); the fast rotating shaft (22) is integrally formed or fixedly connected with eccentric rotating parts which correspond to the third bearing seats (24) one by one, the eccentric rotating parts are eccentric shaft sleeves (6), third bearings (23) are sleeved on the eccentric shaft sleeves (6), and the third bearings (23) are matched and connected with the third bearing seats (24);
at least one end of the rapid rotating shaft (22) is connected with a power output shaft of the rotary driving device through a coupler (10), the rotary driving device drives the rapid rotating shaft (22) to rotate rapidly at a speed higher than the rotating speed of the vibration supporting roller body (1), the eccentric shaft sleeve (6) is driven to rotate and drive the vibration supporting roller body (1), the vibration supporting roller body (1) generates controllable vibration perpendicular to the blank shell of the casting blank (16), and then the blank shell of the casting blank (16) is stressed and generates vibration.
25. A continuous casting vibratory support roll with eccentric rotating member as defined in claim 24, wherein: the eccentricity A of the eccentric shaft sleeve (6) is 0.01-2 mm.
26. A continuous casting vibratory support roll with eccentric rotating member as defined in claim 24, wherein: the rotating speed of the rapid rotating shaft (22) is 5-1500 times of that of the vibration supporting roller body (1).
27. A continuous casting vibratory support roll with eccentric rotating member as defined in claim 24, wherein: the rotary driving device is a motor (12), and the motor (12) is fixedly connected to the base body rack (13) through a motor support (15).
28. A continuous casting vibratory support roll with eccentric rotating member as defined in claim 24, wherein: the power output shaft of the rotary driving device is connected with the coupling (10) through a speed reducer (11) or a speed increaser.
29. A continuous casting vibratory support roll with eccentric rotating member as defined in claim 24, wherein: the bearing seat support (9) and/or the coupling (10) are elastic structures, and the vibration direction is vertical to the shell of the casting blank (16).
30. A continuous casting vibratory support roll with eccentric rotating member as defined in claim 24, wherein: when the vibration support roller is used, the vibration support roller is arranged on one side, two symmetrical sides or multiple sides of a casting blank at the same cross section position of the casting blank.
31. A continuous casting vibratory support roll with eccentric rotating member as defined in claim 24, wherein: the cross section of the vibration supporting roller body (1) is in one or a combination of a plurality of shapes of rectangle, trapezoid, step shape, circular shape, convex arc shape and concave arc shape.
32. A continuous casting vibratory support roll with eccentric rotating member as defined in claim 24, wherein: when in use, the vibrating support roller is arranged at the lower end of the outlet of the crystallizer of the continuous casting machine, and/or in the secondary cooling area, and/or at the solidification tail end of a casting blank (16).
33. A continuous casting vibratory support roll with eccentric rotating member as defined in claim 24, wherein: the vibration frequency of the vibration supporting roller is 2-5000 Hz, and the vibration amplitude is 0.001-2.0 mm.
34. A continuous casting vibratory support roll with eccentric rotating member as defined in claim 24, wherein: the width L1 of the working surface of the vibration supporting roller body (1) in contact with the casting blank (16) is 30-120% of the width L of the casting blank.
35. A continuous casting vibratory support roll with eccentric rotating member as defined in claim 24, wherein: and a water cooling channel is arranged inside the vibration supporting roller body (1).
36. A continuous casting vibratory support roll with eccentric rotating member as defined in claim 24, wherein: and a water inlet channel (17) and a water outlet channel (18) which are communicated with the inside of the vibration supporting roller body (1) are respectively arranged on the rotating shaft (5).
37. A continuous casting vibratory support roll with eccentric rotating member as defined in claim 24, wherein: the power source medium of the rotary driving device is gas, liquid or electricity.
38. A continuous casting vibratory support roll with eccentric rotating member as defined in claim 24, wherein: the vibration supporting roller is suitable for square billets, rectangular billets, plate blanks and round billets.
39. A continuous casting vibratory support roll with eccentric rotating member as defined in claim 24, wherein: the diameter D of the vibration supporting roller is 80-450 mm.
40. A continuous casting vibratory support roll with eccentric rotating member as defined in claim 24, wherein: the rapid rotating shaft (22) is a through shaft or a multi-section shaft.
41. An apparatus for arranging the continuously cast vibratory supporting rolls with eccentric rotary members as set forth in claims 24 to 40, wherein: the equipment is a two-section roller, a three-section roller or a multi-section roller, and each section roller comprises at least one vibration supporting roller body (1).
42. The apparatus of claim 41, wherein: the apparatus further comprises at least one non-vibrating support roller body (20); and the bearing seat of the non-vibration supporting roller (20) is fixedly connected to the upper end surface of a third bearing seat (24), and the third bearing seat (24) is directly installed on the rapid rotating shaft (22) through a third bearing (23).
43. The apparatus of claim 42, wherein: the vibration supporting roller body (1) and the non-vibration supporting roller body (20) of each sectional roller comprise the following combination modes:
a. a vibrating support roller body (1) and a non-vibrating support roller body (20);
b. the vibration support roller comprises a vibration support roller body (1) and two non-vibration support roller bodies (20) which are respectively positioned at two sides of the vibration support roller body (1);
c. the vibration support roller comprises a vibration support roller body (1) and two non-vibration support roller bodies (20) which are sequentially arranged on one side of the vibration support roller body (1);
d. a non-vibration supporting roller body (20) and two vibration supporting roller bodies (1) which are respectively positioned at two sides of the non-vibration supporting roller body (20);
e. a non-vibration supporting roller body (20) and two vibration supporting roller bodies (1) which are sequentially arranged on one side of the non-vibration supporting roller body (20);
f. two vibration supporting roller bodies (1) and two non-vibration supporting roller bodies (20) which are alternately arranged in sequence;
g. two vibrating supporting roller bodies (1) and two non-vibrating supporting roller bodies (20) which are arranged in sequence and are respectively positioned at two sides of the two vibrating supporting roller bodies (1);
h. the vibration support roller comprises two non-vibration support roller bodies (20) which are arranged in sequence and two vibration support roller bodies (1) which are respectively positioned at two sides of the two non-vibration support roller bodies (20).
CN201911068707.5A 2019-11-05 2019-11-05 Continuous casting vibration supporting roller with eccentric rotating piece and equipment thereof Pending CN110722120A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201911068707.5A CN110722120A (en) 2019-11-05 2019-11-05 Continuous casting vibration supporting roller with eccentric rotating piece and equipment thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201911068707.5A CN110722120A (en) 2019-11-05 2019-11-05 Continuous casting vibration supporting roller with eccentric rotating piece and equipment thereof

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CN110722120A true CN110722120A (en) 2020-01-24

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111360218A (en) * 2020-04-20 2020-07-03 中冶京诚工程技术有限公司 Withdrawal and straightening machine and square and round billet continuous casting machine
CN112605875A (en) * 2021-01-10 2021-04-06 苏州海慧擎自动化科技有限公司 Polishing die system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111360218A (en) * 2020-04-20 2020-07-03 中冶京诚工程技术有限公司 Withdrawal and straightening machine and square and round billet continuous casting machine
CN112605875A (en) * 2021-01-10 2021-04-06 苏州海慧擎自动化科技有限公司 Polishing die system

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