CN110718821A - Electric transmission device with high-precision angle measurement function and manufacturing method thereof - Google Patents
Electric transmission device with high-precision angle measurement function and manufacturing method thereof Download PDFInfo
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- H—ELECTRICITY
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- H01R39/00—Rotary current collectors, distributors or interrupters
- H01R39/64—Devices for uninterrupted current collection
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B7/00—Measuring arrangements characterised by the use of electric or magnetic techniques
- G01B7/30—Measuring arrangements characterised by the use of electric or magnetic techniques for measuring angles or tapers; for testing the alignment of axes
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- H—ELECTRICITY
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- H01R39/00—Rotary current collectors, distributors or interrupters
- H01R39/02—Details for dynamo electric machines
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- H—ELECTRICITY
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- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R39/00—Rotary current collectors, distributors or interrupters
- H01R39/02—Details for dynamo electric machines
- H01R39/18—Contacts for co-operation with commutator or slip-ring, e.g. contact brush
- H01R39/24—Laminated contacts; Wire contacts, e.g. metallic brush, carbon fibres
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- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
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Abstract
本发明公开了一种带高精度测角功能的电传输装置及其制备方法,它是将圆感应同步器定子与导电滑环定子相连接,圆感应同步器转子与导电滑环转子相连接,圆感应同步器定子的激磁信号线与导电滑环定子引线相连接,圆感应同步器转子的激磁信号线与导电滑环转子引线相连接,通过轴承支撑带高精度测角功能的电传输装置。本发明是将圆感应同步器集成在导电滑环的内部,利用导电滑环的相对旋转实现圆感应同步器的相对旋转,实现普通功率、电信号的传输和高精度角度测量,本发明解决了常规导电滑环和圆感应同步器占用的安装空间大、且圆感应同步器容易与导电滑环的出线相干涉的问题。
The invention discloses an electric transmission device with high-precision angle measurement function and a preparation method thereof. The stator of a circular induction synchronizer is connected with the stator of a conductive slip ring, and the rotor of the circular induction synchronizer is connected with the rotor of the conductive slip ring. The excitation signal line of the stator of the circular induction synchronizer is connected with the lead wire of the conductive slip ring stator, the excitation signal line of the rotor of the circular induction synchronizer is connected with the lead wire of the rotor of the conductive slip ring, and the electric transmission device with high precision angle measurement function is supported by the bearing. The invention integrates the circular induction synchronizer inside the conductive slip ring, realizes the relative rotation of the circular induction synchronizer by using the relative rotation of the conductive slip ring, realizes the transmission of ordinary power and electrical signals and high-precision angle measurement, and the invention solves the problem. The conventional conductive slip ring and the circular induction synchronizer occupy a large installation space, and the circular induction synchronizer easily interferes with the outgoing wire of the conductive slip ring.
Description
技术领域technical field
本发明涉及一种电传输装置,尤其是涉及一种带高精度测角功能的电传输装置及其制备方法。The invention relates to an electric transmission device, in particular to an electric transmission device with a high-precision angle measurement function and a preparation method thereof.
背景技术Background technique
导电滑环是一种电功率和电信号的传输装置,其工作原理是通过导电滑环的定子部分和转子部分的相对旋转来实现两部分之间的信号的精确传输和联结。The conductive slip ring is a transmission device for electric power and electrical signals. Its working principle is to realize the precise transmission and connection of the signal between the two parts through the relative rotation of the stator part and the rotor part of the conductive slip ring.
圆感应同步器是利用电磁原理将线位移和角位移转换成电信号的一种高精度测角装置。The circular induction synchronizer is a high-precision angle measuring device that uses the electromagnetic principle to convert linear displacement and angular displacement into electrical signals.
圆感应同步器和导电滑环均广泛应用于高精度伺服转台、雷达天线、火炮和无线电望远镜的定位跟踪、精密数控机床以及高精度位置检测系统中。在使用过程中,往往需要圆感应同步器和导电滑环配合使用,圆感应同步器和导电滑环作为两个单独的单位分别安装在旋转机构上,占用的安装空间较大,且圆感应同步器的定子和转子出线容易与导电滑环的定子和转子出线相干涉。因此,如何解决圆感应同步器和导电滑环的安装显得尤为重要。Both circular induction synchronizers and conductive slip rings are widely used in high-precision servo turntables, radar antennas, positioning and tracking of artillery and radio telescopes, precision CNC machine tools and high-precision position detection systems. In the process of use, the circular induction synchronizer and the conductive slip ring are often required to be used together. The circular induction synchronizer and the conductive slip ring are installed on the rotating mechanism as two separate units, which occupy a large installation space, and the circular induction synchronization The outgoing wires of the stator and rotor of the slip ring are easy to interfere with the outgoing wires of the stator and rotor of the conductive slip ring. Therefore, how to solve the installation of circular induction synchronizer and conductive slip ring is particularly important.
发明内容SUMMARY OF THE INVENTION
本发明的第一个目的在于提供一种能降低圆感应同步器的安装难度、安装简便、出线简单、激磁信号之间相互干扰较小的带测角功能的电传输装置,它是将圆感应同步器集成在导电滑环的内部,利用导电滑环的相对旋转来实现圆感应同步器的相对旋转,从而实现普通功率、电信号的传输和高精度的角度测量。The first object of the present invention is to provide an electric transmission device with angle measuring function, which can reduce the installation difficulty of the circular induction synchronizer, is easy to install, simple to outlet, and has less mutual interference between excitation signals. The synchronizer is integrated in the conductive slip ring, and the relative rotation of the conductive slip ring is used to realize the relative rotation of the circular induction synchronizer, so as to realize the transmission of ordinary power, electrical signals and high-precision angle measurement.
本发明的第一个目的在于提供一种带测角功能的电传输装置的制备方法。The first object of the present invention is to provide a method for preparing an electrical transmission device with an angle measurement function.
本发明的第一个目的是这样实现的:The first object of the present invention is achieved in this way:
一种带高精度测角功能的电传输装置,包括导电滑环转子、导电滑环定子、导电滑环左轴承、导电滑环右轴承、电刷组件和环片,在导电滑环转子和导电滑环定子之间套有导电滑环左轴承和导电滑环右轴承,使得套在导电滑环定子中的导电滑环转子能相对于导电滑环定子进行转动,在导电滑环转子的外侧壁上设有若干片呈均匀排列的环片,带电刷丝的电刷组件通过电刷组件螺钉安装在导电滑环定子的外侧壁上,电刷组件中的电刷丝与环片滑动接触,特征是:还包括圆感应同步器定子和圆感应同步器转子,平板状的圆感应同步器转子通过转子螺钉安装在导电滑环转子左端的转子翼板上,使得圆感应同步器转子与导电滑环转子固定在一起,圆感应同步器转子能与导电滑环转子一起转动;在导电滑环定子左端的定子翼板中间设有定子凹槽,平板状的圆感应同步器定子嵌入到定子凹槽中,并通过定子螺钉安装在导电滑环定子的定子翼板上,使得圆感应同步器定子与导电滑环定子固定在一起;圆感应同步器定子的激磁信号线与导电滑环定子引线相连接,圆感应同步器转子的激磁信号线与导电滑环转子引线相连接。An electrical transmission device with a high-precision angle measurement function, including a conductive slip ring rotor, a conductive slip ring stator, a conductive slip ring left bearing, a conductive slip ring right bearing, a brush assembly and a ring piece. The conductive slip ring left bearing and the conductive slip ring right bearing are sleeved between the slip ring stators, so that the conductive slip ring rotor sleeved in the conductive slip ring stator can rotate relative to the conductive slip ring stator. There are several evenly arranged ring pieces on it, the brush assembly with electric brush wire is installed on the outer side wall of the conductive slip ring stator through the brush assembly screw, and the electric brush wire in the brush assembly is in sliding contact with the ring piece. Yes: It also includes circular induction synchronizer stator and circular induction synchronizer rotor. The flat circular induction synchronizer rotor is installed on the rotor wing plate at the left end of the conductive slip ring rotor through rotor screws, so that the circular induction synchronizer rotor and the conductive slip ring are connected. The rotors are fixed together, and the circular induction synchronizer rotor can rotate together with the conductive slip ring rotor; a stator groove is arranged in the middle of the stator blade at the left end of the conductive slip ring stator, and the flat circular induction synchronizer stator is embedded in the stator groove , and installed on the stator wing plate of the conductive slip ring stator through stator screws, so that the circular induction synchronizer stator and the conductive slip ring stator are fixed together; the excitation signal line of the circular induction synchronizer stator is connected with the conductive slip ring stator lead wire, The excitation signal line of the rotor of the circular induction synchronizer is connected with the lead wire of the rotor of the conductive slip ring.
圆感应同步器定子的外端面与定子翼板的外端面平齐。The outer end face of the circular induction synchronizer stator is flush with the outer end face of the stator vane.
本发明的第二个目的是这样实现的:The second object of the present invention is achieved as follows:
一种带测角功能的电传输装置的制备方法,特征是:具体步骤如下:A preparation method of an electric transmission device with an angle measurement function is characterized in that: the specific steps are as follows:
A、圆感应同步器转子的制备:A. Preparation of circular induction synchronizer rotor:
圆感应同步器转子的基材为铝材,通过车加工和铣加工完成圆感应同步器转子的外形加工,在圆感应同步器转子的基板的外圆、内孔和两端面均留半精加工余量,经过尺寸稳定性处理之后进行圆感应同步器转子的浇注和铜皮粘结;The base material of the rotor of the circular induction synchronizer is aluminum. The shape of the rotor of the circular induction synchronizer is completed by turning and milling, and the outer circle, inner hole and both ends of the base plate of the circular induction synchronizer are semi-finished. After the dimensional stability treatment, the casting of the rotor of the circular induction synchronizer and the bonding of the copper skin are carried out;
铜皮粘结完成后,进行圆感应同步器转子的刻线,外通道刻线时,将圆感应同步器转子放置在高精度的齿盘上进行分度,用锯片铣刀铣出,内通道刻线则通过加工中心铣出;After the copper skin is bonded, mark the rotor of the circular induction synchronizer. When the outer channel is marked, place the rotor of the circular induction synchronizer on a high-precision toothed disc for indexing, and mill it out with a saw blade milling cutter. The channel engraved line is milled out by the machining center;
为保证圆感应同步器转子的安装和信号传输的可靠性,通过研磨的方式研磨圆感应同步器转子的两个端面,使得两个端面之间的平行度不大于0.005mm,同时设计铜皮粘结工装,使得铜皮与圆感应同步器转子的端面之间的平行度不大于0.005mm;In order to ensure the reliability of the installation of the rotor of the circular induction synchronizer and the reliability of signal transmission, the two end faces of the rotor of the circular induction synchronizer are ground by grinding, so that the parallelism between the two end faces is not greater than 0.005mm. Fix the tooling so that the parallelism between the copper skin and the end face of the rotor of the circular induction synchronizer is not more than 0.005mm;
B、圆感应同步器定子的制备B. Preparation of circular induction synchronizer stator
圆感应同步器定子的基材为铝材,通过车加工和铣加工完成圆感应同步器定子的外形加工,在圆感应同步器定子的基板的外圆、内孔和两端面均留半精加工余量,经过尺寸稳定性处理之后进行圆感应同步器定子的浇注和铜皮粘结;The base material of the circular induction synchronizer stator is aluminum, and the shape of the circular induction synchronizer stator is processed by turning and milling. After the dimensional stability treatment, the casting of the circular induction synchronizer stator and the copper skin bonding are carried out;
铜皮粘结完成后,进行圆感应同步器定子的刻线,外通道刻线时,将圆感应同步器定子放置在高精度的齿盘上进行分度,用锯片铣刀铣出,内通道刻线则通过加工中心铣出;After the copper skin is bonded, mark the stator of the circular induction synchronizer. When the outer channel is marked, place the stator of the circular induction synchronizer on the high-precision toothed disc for indexing, and mill it out with a saw blade milling cutter. The channel engraved line is milled out by the machining center;
为保证圆感应同步器定子的安装和信号传输的可靠性,通过研磨方式研磨圆感应同步器定子的两个端面,使得两个端面之间的平行度不大于0.005mm,同时设计铜皮粘结工装,使得铜皮与圆感应同步器定子的端面之间的平行度不大于0.005mm;In order to ensure the reliability of the installation of the stator of the circular induction synchronizer and the reliability of signal transmission, the two end faces of the stator of the circular induction synchronizer are ground by grinding, so that the parallelism between the two end faces is not greater than 0.005mm, and the copper skin is designed to bond Tooling, so that the parallelism between the copper skin and the end face of the circular induction synchronizer stator is not more than 0.005mm;
C、导电滑环转子的制备:C. Preparation of conductive slip ring rotor:
导电滑环转子由基材为铝的中心轴、基材为黄铜的环片和环氧树脂胶组成,将环片按照顺序套在中心轴上,在中心轴的中心灌入环氧树脂胶,待环氧树脂胶固定后在环片的表面加工“V”型槽;The conductive slip ring rotor is composed of a central shaft with aluminum base material, a ring piece with brass base material and epoxy resin glue. The ring pieces are placed on the central shaft in sequence, and epoxy resin glue is poured into the center of the central shaft. , After the epoxy resin glue is fixed, a "V"-shaped groove is processed on the surface of the ring piece;
为了保证与圆感应同步器的安装精度,在导电滑环转子制备完成后,精加工导电滑环转子的配合面,使得配合面与圆周面的垂直度不大于0.005mm,表面光洁度不大于0.04;In order to ensure the installation accuracy with the circular induction synchronizer, after the conductive slip ring rotor is prepared, the mating surface of the conductive slip ring rotor is finished, so that the perpendicularity between the mating surface and the circumferential surface is not more than 0.005mm, and the surface finish is not more than 0.04;
D、导电滑环定子的制备D. Preparation of conductive slip ring stator
导电滑环定子的基材为铝,通过车加工和铣加工完成导电滑环定子的外形加工,为保证导电滑环定子的耐腐蚀性,在导电滑环定子的表面进行本色导电氧化处理;The base material of the conductive slip ring stator is aluminum, and the shape of the conductive slip ring stator is completed by turning and milling. In order to ensure the corrosion resistance of the conductive slip ring stator, the surface of the conductive slip ring stator is treated with natural color conductive oxidation;
为了保证与圆感应同步器的安装精度,在导电滑环定子的本色导电氧化处理完成后,精加工导电滑环定子的配合面,使得配合面与圆周面的垂直度不大于0.005mm,表面光洁度不大于0.04;In order to ensure the installation accuracy of the circular induction synchronizer, after the natural conductive oxidation treatment of the conductive slip ring stator is completed, the mating surface of the conductive slip ring stator is finished, so that the perpendicularity between the mating surface and the circumferential surface is not more than 0.005mm, and the surface smoothness not greater than 0.04;
E、电刷组件的制备:E. Preparation of brush assembly:
将电刷组件的电刷丝按常规方法安装在电刷定位板上,进行电刷丝的压力角度调试,调试完成后,在电刷丝在电刷定位板出丝的位置点胶固定电刷丝,同时,将导电滑环定子引线的一线端焊接在电刷丝上,在电刷定位板的顶部涂胶,进行高温时效,消除电刷丝应力;Install the brush wire of the brush assembly on the brush positioning plate according to the conventional method, and debug the pressure angle of the brush wire. After the debugging is completed, dispense glue to fix the brush at the position where the brush wire exits the brush positioning plate. At the same time, one end of the conductive slip ring stator lead wire is welded to the brush wire, and glue is applied to the top of the brush positioning plate to perform high temperature aging to eliminate the stress of the brush wire;
F、环片的制备F. Preparation of Ring Sheets
在环片的圆周面上加工1个75°的“V”形槽,槽深为0.5mm,“V”形槽的表面粗糙度为小于0.2;然后电镀,在环片的表面一次电镀钯镍Pd-Ni,厚度为7μm,硬度为360Hv,电镀后,对“V”形槽的表面进行抛光处理,提高环槽表面的粗糙度小于0.2;A 75° "V"-shaped groove is machined on the circumferential surface of the ring piece, the groove depth is 0.5mm, and the surface roughness of the "V"-shaped groove is less than 0.2; Pd-Ni, the thickness is 7μm, the hardness is 360Hv, after electroplating, the surface of the "V"-shaped groove is polished to improve the surface roughness of the ring groove to less than 0.2;
G、带高精度测角功能的电传输装置的制备:G. Preparation of electric transmission device with high-precision angle measurement function:
先将圆感应同步器定子嵌入到定子凹槽中,再通过定子螺钉与导电滑环定子相连接,圆感应同步器转子通过转子螺钉与导电滑环转子相连接,圆感应同步器定子的激磁信号线与导电滑环定子引线相连接,圆感应同步器转子的激磁信号线与导电滑环转子引线相连接,通过导电滑环左轴承和导电滑环右轴承支撑的带高精度测角功能的电传输装置便能实现激磁信号、普通功率和电信号的传输。First, insert the stator of the circular induction synchronizer into the stator groove, and then connect it with the conductive slip ring stator through stator screws. The circular induction synchronizer rotor is connected with the conductive slip ring rotor through the rotor screw. The excitation signal of the circular induction synchronizer stator The wire is connected with the lead wire of the conductive slip ring stator, the excitation signal wire of the rotor of the circular induction synchronizer is connected with the lead wire of the conductive slip ring rotor. The transmission device can realize the transmission of excitation signal, ordinary power and electric signal.
本发明是将圆感应同步器集成在导电滑环的内部,利用导电滑环的相对旋转来实现圆感应同步器的相对旋转,从而实现普通功率、电信号的传输和高精度角度测量。本发明具有如下优点:The invention integrates the circular induction synchronizer inside the conductive slip ring, and utilizes the relative rotation of the conductive slip ring to realize the relative rotation of the circular induction synchronizer, thereby realizing the transmission of ordinary power and electrical signals and high-precision angle measurement. The present invention has the following advantages:
1、将圆感应同步器安装在导电滑环的内部,使圆感应同步器与导电滑环有机地结合在一起,圆感应同步器在装配时不再需要单独的装配空间,可以节省整机的安装空间,圆感应同步器安装也很简便;1. Install the circular induction synchronizer inside the conductive slip ring, so that the circular induction synchronizer and the conductive slip ring are organically combined. The circular induction synchronizer no longer needs a separate assembly space during assembly, which can save the cost of the whole machine. Installation space, the installation of the circular induction synchronizer is also very simple;
2、将圆感应同步器安装在导电滑环的内部,可以提高圆感应同步器定子和圆感应同步器转子的安装精度,提高测角信号传输的可靠性;2. Installing the circular induction synchronizer inside the conductive slip ring can improve the installation accuracy of the circular induction synchronizer stator and the circular induction synchronizer rotor, and improve the reliability of the angle measurement signal transmission;
3、将圆感应同步器安装在导电滑环的内部,圆感应同步器装配时不再需要单独装配,可以降低圆感应同步器的安装难度;3. The circular induction synchronizer is installed inside the conductive slip ring, and the circular induction synchronizer no longer needs to be assembled separately, which can reduce the installation difficulty of the circular induction synchronizer;
4、将圆感应同步器定子的激磁信号线与导电滑环定子引线相连、圆感应同步器转子的激磁信号线与导电滑环转子引线相连,圆感应同步器转子和圆感应同步器定子的激磁信号线不再单独引线,出线变简单了,因而能有效地防止圆感应同步器的激磁信号线与整机结构干涉,激磁信号之间相互干扰较小。4. Connect the excitation signal line of the stator of the circular induction synchronizer to the lead wire of the conductive slip ring stator, the excitation signal line of the rotor of the circular induction synchronizer to the lead wire of the rotor of the conductive slip ring, and the excitation of the rotor of the circular induction synchronizer and the stator of the circular induction synchronizer The signal line is no longer led separately, and the outgoing line is simplified, so it can effectively prevent the excitation signal line of the circular induction synchronizer from interfering with the structure of the whole machine, and the mutual interference between the excitation signals is small.
在目前国内尚无带测角功能的电传输装置的情况下,申请人在进行了大量工艺试验摸索和研究的基础上,首创了将圆感应同步器嵌套在导电滑环内部,发明了带测角功能的导电滑环,成功地实现了在导电滑环中测角功能实现,从而填补了国内空白。Under the circumstance that there is no electric transmission device with angle measuring function in China at present, the applicant, on the basis of a large number of process experiments, exploration and research, pioneered the nesting of the circular induction synchronizer inside the conductive slip ring, and invented the belt The conductive slip ring with the angle measuring function has successfully realized the angle measuring function in the conductive slip ring, thus filling the domestic blank.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
其中:101-圆感应同步器定子;102-圆感应同步器转子;103-导电滑环左轴承;104-导电滑环转子;105-导电滑环定子;106-导电滑环右轴承;107-定子螺钉;108-转子螺钉;109-电刷组件;110-环片;111-电刷组件螺钉;112-转子翼板;113-定子凹槽;114-定子翼板。Among them: 101-circular induction synchronizer stator; 102-circular induction synchronizer rotor; 103-conductive slip ring left bearing; 104-conductive slip ring rotor; 105-conductive slip ring stator; 106-conductive slip ring right bearing; 107- 108-rotor screw; 109-brush assembly; 110-ring piece; 111-brush assembly screw; 112-rotor blade; 113-stator groove; 114-stator blade.
具体实施方式Detailed ways
下面结合实例并对照附图对本发明作进一步详细说明。The present invention will be described in further detail below in conjunction with examples and with reference to the accompanying drawings.
一种带高精度测角功能的电传输装置,包括圆感应同步器定子101、圆感应同步器转子102、导电滑环左轴承103、导电滑环转子104、导电滑环定子105、导电滑环右轴承106、电刷组件109和环片110,在导电滑环转子104和导电滑环定子105之间套有导电滑环左轴承103和导电滑环右轴承106,使得套在导电滑环定子105中的导电滑环转子104能相对于导电滑环定子105进行转动,在导电滑环转子104的外侧壁上设有若干片呈均匀排列的环片110,带电刷丝的电刷组件109通过电刷组件螺钉111安装在导电滑环定子105的外侧壁上,电刷组件109中的电刷丝与环片110滑动接触,平板状的圆感应同步器转子102通过转子螺钉108安装在导电滑环转子104左端的转子翼板112上,使得圆感应同步器转子102与导电滑环转子104固定在一起,圆感应同步器转子102能与导电滑环转子104一起转动;在导电滑环定子105左端的定子翼板114中间设有定子凹槽113,平板状的圆感应同步器定子101嵌入到定子凹槽113中,并通过定子螺钉107安装在导电滑环定子105的定子翼板114上,使得圆感应同步器定子101与导电滑环定子105固定在一起;圆感应同步器定子101的激磁信号线与导电滑环定子105上的电刷组件109的定子引线相连接,圆感应同步器转子102的激磁信号线与导电滑环转子104上的环片110的转子引线相连接。An electrical transmission device with high-precision angle measurement function, comprising a circular
圆感应同步器定子101的外端面与定子翼板114的外端面平齐。The outer end face of the circular
客户整机使用时,机械接口上,只需要将导电滑环定子105与客户整机的定子相固定,导线滑环转子104与客户整机的转子相固定;电性能接口上,圆感应同步器转子和圆感应同步器定子的激磁信号线不再单独出线,而是分别与导电滑环定子引线、转子引线相连接,只需要将相对应的电气接口与客户整机电气接口相连接,便能实现激磁信号及普通功率和电信号的传输。When the customer's complete machine is used, on the mechanical interface, only the conductive
启动客户整机后,带测角功能的电传输装置通过导电滑环左轴承103和导电滑环右轴承106,实现相对旋转运动。After the customer's complete machine is started, the electrical transmission device with angle measurement function realizes relative rotational motion through the
一种带测角功能的电传输装置的制备方法,特征是:具体步骤如下:A preparation method of an electric transmission device with an angle measurement function is characterized in that: the specific steps are as follows:
A、圆感应同步器转子102的制备:A. Preparation of circular induction synchronizer rotor 102:
圆感应同步器转子102的基材为铝材,通过车加工和铣加工完成圆感应同步器转子102的外形加工,在圆感应同步器转子102的基板的外圆、内孔和两端面均留半精加工余量,经过尺寸稳定性处理之后进行圆感应同步器转子的浇注和铜皮粘结;The base material of the circular
铜皮粘结完成后,进行圆感应同步器转子102的刻线,外通道刻线时,将圆感应同步器转子放置在高精度的齿盘上进行分度,用锯片铣刀铣出,内通道刻线则通过加工中心铣出;After the copper skin bonding is completed, carry out the marking of the circular
为保证圆感应同步器转子102的安装和信号传输的可靠性,通过研磨的方式研磨圆感应同步器转子102的两个端面,使得两个端面之间的平行度不大于0.005mm,同时设计铜皮粘结工装,使得铜皮与圆感应同步器转子102的端面之间的平行度不大于0.005mm;In order to ensure the reliability of the installation of the circular
B、圆感应同步器定子101的制备B. Preparation of circular
圆感应同步器定子101的基材为铝材,通过车加工和铣加工完成圆感应同步器定子101的外形加工,在圆感应同步器定子101的基板的外圆、内孔和两端面均留半精加工余量,经过尺寸稳定性处理之后进行圆感应同步器定子101的浇注和铜皮粘结;The base material of the circular
铜皮粘结完成后,进行圆感应同步器定子101的刻线,外通道刻线时,将圆感应同步器定子放置在高精度的齿盘上进行分度,用锯片铣刀铣出,内通道刻线则通过加工中心铣出;After the copper skin is bonded, carry out the marking of the
为保证圆感应同步器定子101的安装和信号传输的可靠性,通过研磨方式研磨圆感应同步器定子101的两个端面,使得两个端面之间的平行度不大于0.005mm,同时设计铜皮粘结工装,使得铜皮与圆感应同步器定子101的端面之间的平行度不大于0.005mm;In order to ensure the reliability of the installation and signal transmission of the circular
C、导电滑环转子104的制备:C. Preparation of conductive slip ring rotor 104:
导电滑环转子104由基材为铝的中心轴、基材为黄铜的环片110和环氧树脂胶组成,将环片110按照顺序套在中心轴上,在中心轴的中心灌入环氧树脂胶,待环氧树脂胶固定后在环片110的表面加工“V”型槽;The conductive
为了保证与圆感应同步器的安装精度,在导电滑环转子104制备完成后,精加工导电滑环转子104的配合面,使得配合面与圆周面的垂直度不大于0.005mm,表面光洁度不大于0.04;In order to ensure the installation accuracy with the circular induction synchronizer, after the conductive
D、导电滑环定子105的制备D. Preparation of conductive
导电滑环定子105的基材为铝,通过车加工和铣加工完成导电滑环定子105的外形加工,为保证导电滑环定子105的耐腐蚀性,在导电滑环定子105的表面进行本色导电氧化处理;The base material of the conductive
为了保证与圆感应同步器的安装精度,在导电滑环定子105的本色导电氧化处理完成后,精加工导电滑环定子105的配合面,使得配合面与圆周面的垂直度不大于0.005mm,表面光洁度不大于0.04;In order to ensure the installation accuracy of the circular induction synchronizer, after the natural conductive oxidation treatment of the conductive
E、电刷组件109的制备:E. Preparation of brush assembly 109:
将电刷组件109的电刷丝按常规方法安装在电刷定位板上,进行电刷丝的压力角度调试,调试完成后,在电刷丝在电刷定位板出丝的位置点胶固定电刷丝,同时,将导电滑环定子引线的一线端焊接在电刷丝上,在电刷定位板的顶部涂胶,进行高温时效,消除电刷丝应力;Install the brush wire of the
F、环片110的制备F, the preparation of
在环片110的圆周面上加工1个75°的“V”形槽,槽深为0.5mm,“V”形槽的表面粗糙度为小于0.2;然后电镀,在环片110的表面一次电镀钯镍Pd-Ni,厚度为7μm,硬度为360Hv,电镀后,对“V”形槽的表面进行抛光处理,提高环槽表面的粗糙度小于0.2;A 75° "V"-shaped groove is machined on the circumferential surface of the
G、带高精度测角功能的电传输装置的制备:G. Preparation of electric transmission device with high-precision angle measurement function:
先将圆感应同步器定子101嵌入到定子凹槽113中,再通过定子螺钉107与导电滑环定子105相连接,圆感应同步器转子102通过转子螺钉108与导电滑环转子104相连接,圆感应同步器定子101的激磁信号线与导电滑环定子105上的电刷组件109的定子引线相连接,圆感应同步器转子102的激磁信号线与导电滑环转子104上的环片110的转子引线相连接,通过导电滑环左轴承103和导电滑环右轴承106支撑的带高精度测角功能的电传输装置便能实现激磁信号、普通功率和电信号的传输。First, the circular
以上所述是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也视为本发明的保护范围。The above are the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, without departing from the principles of the present invention, several improvements and modifications can be made, and these improvements and modifications may also be regarded as It is the protection scope of the present invention.
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CN114413747A (en) * | 2022-01-25 | 2022-04-29 | 中国船舶重工集团公司第七二四研究所 | Integrated comprehensive medium ring with high-precision angle measurement function |
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