CN110715030A - High-magnification high-precision planetary reducer - Google Patents

High-magnification high-precision planetary reducer Download PDF

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Publication number
CN110715030A
CN110715030A CN201910891469.1A CN201910891469A CN110715030A CN 110715030 A CN110715030 A CN 110715030A CN 201910891469 A CN201910891469 A CN 201910891469A CN 110715030 A CN110715030 A CN 110715030A
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gear
output shaft
planetary reducer
precision
magnification
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倪举鹏
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Ezhou Industrial Technology Research Institute of Huazhong University of Science and Technology
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Ezhou Industrial Technology Research Institute of Huazhong University of Science and Technology
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H1/00Toothed gearings for conveying rotary motion
    • F16H1/28Toothed gearings for conveying rotary motion with gears having orbital motion
    • F16H1/32Toothed gearings for conveying rotary motion with gears having orbital motion in which the central axis of the gearing lies inside the periphery of an orbital gear
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/02Gearboxes; Mounting gearing therein
    • F16H57/023Mounting or installation of gears or shafts in the gearboxes, e.g. methods or means for assembly
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/08General details of gearing of gearings with members having orbital motion
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H1/00Toothed gearings for conveying rotary motion
    • F16H1/28Toothed gearings for conveying rotary motion with gears having orbital motion
    • F16H1/32Toothed gearings for conveying rotary motion with gears having orbital motion in which the central axis of the gearing lies inside the periphery of an orbital gear
    • F16H2001/327Toothed gearings for conveying rotary motion with gears having orbital motion in which the central axis of the gearing lies inside the periphery of an orbital gear with orbital gear sets comprising an internally toothed ring gear

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Retarders (AREA)

Abstract

The invention relates to a high-magnification high-precision planetary reducer which comprises a primary reduction system and a secondary reduction system, wherein the primary reduction system comprises a first gear fixed on an input shaft, and the first gear is meshed with a fourth gear through a second gear; the second-stage speed reducing system comprises a gear six fixed on the output shaft II, and the gear six is meshed with a gear five through a gear three; the second gear is connected with the third gear through a planet wheel, the planet wheel is connected to the first output shaft through a planet carrier, the fifth gear is fixedly connected with the third output shaft, and the first output shaft, the second output shaft and the third output shaft are coaxially arranged. The high-magnification high-precision planetary reducer provided by the invention has the advantages that three output shafts can simultaneously obtain three different reduction ratios, and compared with other reducers, the reducer also has the advantages of small number of gears, small volume, small gear clearance and high precision.

Description

一种高倍率高精度行星减速器A high-rate and high-precision planetary reducer

技术领域technical field

本发明涉及减速器技术领域,特别是涉及一种高倍率高精度行星减速器。The invention relates to the technical field of reducers, in particular to a high-rate and high-precision planetary reducer.

背景技术Background technique

机械传动是机械工程学科最为经典的核心技术之一,机械传动系统在工业领域应用极为广泛,凡是有原动机的场合几乎均需要用到机械传动系统进行变速,实现工作机的速度匹配,完成增速降扭或者减速增扭。Mechanical transmission is one of the most classic core technologies in mechanical engineering. The mechanical transmission system is widely used in the industrial field. In almost all occasions where there is a prime mover, the mechanical transmission system needs to be used for speed change, so as to achieve the speed matching of the working machine and complete the increase in speed. Downhill torque or deceleration torque increase.

随着各行各业的发展,人们对减速器的性能要求越来越高,现有的减速器具有齿轮数目多,齿轮间隙大、精度不高、输出减速比单一等缺陷,亟待研发出一种新的减速器,具有较大传动比、较高精度且可实现多种减速比的同时输出,以满足人们的需求。With the development of all walks of life, people have higher and higher requirements for the performance of the reducer. The existing reducer has many defects, such as large number of gears, large gear gap, low precision, and single output reduction ratio. It is urgent to develop a The new reducer has a larger transmission ratio, higher precision and can achieve simultaneous output of multiple reduction ratios to meet people's needs.

发明内容SUMMARY OF THE INVENTION

为了克服现有技术的上述不足,本发明提出了一种高倍率高精度行星减速器,解决现有减速器存在的齿轮数目多、精度低且只能实现单一减速比输出的技术问题。In order to overcome the above-mentioned deficiencies of the prior art, the present invention proposes a high-rate and high-precision planetary reducer, which solves the technical problems that the existing reducer has a large number of gears, low precision and can only achieve a single reduction ratio output.

本发明是通过以下技术方案实现的:The present invention is achieved through the following technical solutions:

一种高倍率高精度行星减速器,包括一级减速系统和二级减速系统,所述一级减速系统包括固定在输入轴上的齿轮一,所述齿轮一通过齿轮二与齿轮四啮合;所述二级减速系统包括固定在输出轴二上的齿轮六,所述齿轮六通过齿轮三与齿轮五啮合;所述齿轮二与齿轮三之间通过行星轮连接,所述行星轮通过行星架连接到输出轴一,所述齿轮五与输出轴三固定连接,所述输出轴一、输出轴二及输出轴三同轴设置。A high-magnification and high-precision planetary reducer includes a primary reduction system and a secondary reduction system, wherein the primary reduction system includes a gear 1 fixed on an input shaft, and the gear 1 meshes with the gear 4 through the second gear; The two-stage deceleration system includes a gear 6 fixed on the output shaft 2, the gear 6 meshes with the gear 5 through the gear 3; the gear 2 and the gear 3 are connected by a planetary gear, and the planetary gear is connected by a planet carrier To the output shaft 1, the gear 5 is fixedly connected with the output shaft 3, and the output shaft 1, the output shaft 2 and the output shaft 3 are arranged coaxially.

进一步的,所述行星架上安装有两个或三个行星轮。Further, two or three planetary gears are installed on the planet carrier.

进一步的,所述齿轮四固定在外壳上。Further, the gear 4 is fixed on the casing.

进一步的,所述输出轴一、输出轴二、输出轴三的回转轴线与输入轴的回转轴线共线。Further, the rotation axes of the first output shaft, the second output shaft and the third output shaft are collinear with the rotation axis of the input shaft.

与现有技术相比,本发明的有益效果在于:Compared with the prior art, the beneficial effects of the present invention are:

本发明提出的一种高倍率高精度行星减速器,将单轴输出变为同轴的三个输出轴,能够一次性实现三种不同减速比的输出,而且利用一二级减速实现很大范围的减速比,相较于其他减速器,此减速器还具有齿轮数目少,体积小,齿轮间隙少,精度高的优点。The high-magnification and high-precision planetary reducer proposed by the present invention changes the single-shaft output into three coaxial output shafts, can realize the output of three different reduction ratios at one time, and realizes a wide range of Compared with other reducers, this reducer also has the advantages of less number of gears, small volume, less gear clearance and high precision.

附图说明Description of drawings

图1为本发明实施例所述的一种高倍率高精度行星减速器的结构示意。FIG. 1 is a schematic structural diagram of a high-magnification and high-precision planetary reducer according to an embodiment of the present invention.

图中:In the picture:

1、输入轴;2、齿轮一;3、齿轮二;4、齿轮三;5、齿轮四;6、齿轮五;7、齿轮六;8、外壳;9、行星架;10、行星轮;11、输出轴一;12、输出轴二;13、输出轴三。1, input shaft; 2, gear one; 3, gear two; 4, gear three; 5, gear four; 6, gear five; 7, gear six; 8, housing; 9, planet carrier; 10, planetary gear; 11 , output shaft one; 12, output shaft two; 13, output shaft three.

具体实施方式Detailed ways

展示一下实例来具体说明本发明的某些实施例,且不应解释为限制本发明的范围。对本发明公开的内容可以同时从材料、方法和反应条件进行改进,所有这些改进,均应落入本发明的的精神和范围之内。The examples are shown to specifically illustrate certain embodiments of the invention and should not be construed as limiting the scope of the invention. Modifications to the present disclosure may be made simultaneously in terms of materials, methods and reaction conditions, all of which should fall within the spirit and scope of the present invention.

如图1所示,一种高倍率高精度行星减速器,包括一级减速系统和二级减速系统,所述一级减速系统包括固定在输入轴1上的齿轮一2,所述齿轮一2与两个齿轮二3啮合,两所述齿轮二3均与齿轮四5啮合,所述齿轮四5固定在外壳8上;所述二级减速系统包括固定在输出轴二12上的齿轮六7,所述齿轮六7与两个齿轮三4啮合,两个所述的齿轮三4均与齿轮五6啮合;两所述的齿轮二3与两所述的齿轮三4之间分别通过行星轮10连接,两个所述的行星轮10通过一个十字形的行星架9连接到输出轴一11,所述输出轴一11、输出轴二12及输出轴三13同轴设置。As shown in FIG. 1 , a high-rate and high-precision planetary reducer includes a primary reduction system and a secondary reduction system. The primary reduction system includes a gear 1 2 fixed on an input shaft 1, and the gear 1 2 Meshing with two gears 23, both of the two gears 3 are meshed with gears 45, and the gears 45 are fixed on the casing 8; the secondary reduction system includes a gear 6 7 fixed on the output shaft 212 , the gear six 7 meshes with the two gear three 4, the two gear three 4 mesh with the gear five 6; the two gear two 3 and the two gear three 4 respectively pass through the planetary gear 10 connection, the two planetary gears 10 are connected to the output shaft 1 11 through a cross-shaped planet carrier 9, and the output shaft 1 11, the output shaft 2 12 and the output shaft 3 13 are coaxially arranged.

在本实施例中,所述输出轴一11、输出轴二12、输出轴三13的回转轴线与输入轴1的回转轴线共线。In this embodiment, the rotation axes of the first output shaft 11 , the second output shaft 12 , and the third output shaft 13 are collinear with the rotation axis of the input shaft 1 .

另一实施方式:行星轮10有三个,齿轮二3、齿轮三4对应的设有三组,每组所述的齿轮二3、齿轮三4之间通过行星轮10连接,三个所述的行星轮10通过行星架9连接到输出轴一上,其他部分的结构与上述实施例相同。Another embodiment: there are three planetary gears 10, and there are three groups of gears 23 and 34 corresponding to each group, and the gears 23 and 34 in each group are connected by The wheel 10 is connected to the output shaft 1 through the planet carrier 9, and the structure of other parts is the same as that of the above-mentioned embodiment.

在这里,齿轮一、齿轮二、齿轮四的模数相同,齿轮三、齿轮五、齿轮六的模数相同;不妨设齿轮一2、齿轮二3、齿轮三4、齿轮四5、齿轮五6、齿轮六7的分度圆半径分别为a,b,c,d,e,f,那么减速器的输出轴一11、输出轴二12、输出轴三13的减速比分别为:Here, the modules of gear 1, gear 2, and gear 4 are the same, and the modules of gear 3, gear 5, and gear 6 are the same; let us set gear 1 2, gear 2 3, gear 3 4, gear 4 5, gear 5 6 The radii of the index circle of the gear six 7 are a, b, c, d, e, f respectively, then the reduction ratios of the output shaft one 11, the output shaft two 12, and the output shaft three 13 of the reducer are:

输入轴角速度:

Figure BDA0002208874540000021
Input shaft angular velocity:
Figure BDA0002208874540000021

输入轴角速度:

Figure BDA0002208874540000022
Input shaft angular velocity:
Figure BDA0002208874540000022

输入轴角速度:

Figure BDA0002208874540000023
Input shaft angular velocity:
Figure BDA0002208874540000023

分度圆半径满足关系式d=a+2b,e=a+b+c,f=a+b-c。The index circle radius satisfies the relational expressions d=a+2b, e=a+b+c, and f=a+b-c.

设b接近等于c,输出轴Z就能达到很大的减速比;If b is close to c, the output shaft Z can achieve a large reduction ratio;

或者只要设置分度圆半径不同的a,b,c就可以组合出各种减速比出来,而且

Figure BDA0002208874540000024
可以为负值,代表输出轴Z的转动方向与输入轴转动方向相反。Or you can combine various reduction ratios by setting a, b, c with different radii of the indexing circle, and
Figure BDA0002208874540000024
It can be a negative value, which means that the rotation direction of the output shaft Z is opposite to the rotation direction of the input shaft.

当齿轮一2为8齿,齿轮二3为100齿,齿轮三4为99齿,输出轴一、输出轴二、输出轴三的减速比分别为27(倍)、(倍)、5175(倍)。When gear 1 and 2 have 8 teeth, gear 2 and 3 have 100 teeth, and gear 3 and 4 have 99 teeth, the reduction ratios of output shaft 1, output shaft 2 and output shaft 3 are respectively 27 (times), (times), 5175 (times).

综上,采用本申请的减速器能够实现三轴输出,得到三种减速比,齿轮数目少,任意改变齿轮一、齿轮二、齿轮三的分度圆半径即可得到大范围的减速比,齿轮间隙少,精度高。In summary, the use of the reducer of the present application can realize three-axis output, obtain three reduction ratios, and the number of gears is small, and a wide range of reduction ratios can be obtained by arbitrarily changing the index circle radius of gear 1, gear 2, and gear 3. Less clearance and high precision.

以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。The above descriptions are only the embodiments of the present invention, and are not intended to limit the scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied to other related technologies Fields are similarly included in the scope of patent protection of the present invention.

Claims (4)

1. A high-magnification high-precision planetary reducer comprises a primary speed reducing system and a secondary speed reducing system, and is characterized in that the primary speed reducing system comprises a first gear (2) fixed on an input shaft (1), and the first gear (2) is meshed with a fourth gear (5) through a second gear (3); the two-stage speed reducing system comprises a gear six (7) fixed on a second output shaft (12), and the gear six (7) is meshed with a gear five (6) through a gear three (4); the second gear (3) is connected with the third gear (4) through a planet wheel (10), the planet wheel (10) is connected to the first output shaft (11) through a planet carrier (9), the fifth gear (6) is fixedly connected with the third output shaft (13), and the first output shaft (11), the second output shaft (12) and the third output shaft (13) are coaxially arranged.
2. A high-magnification high-precision planetary reducer according to claim 1, characterized in that two or three planet wheels (10) are mounted on the planet carrier (9).
3. A high-magnification high-precision planetary reducer according to claim 1, wherein the gear four (5) is fixed to the housing (8).
4. A high-rate high-precision planetary reducer according to claim 1, wherein the rotation axes of the first output shaft (11), the second output shaft (12) and the third output shaft (13) are collinear with the rotation axis of the input shaft (1).
CN201910891469.1A 2019-09-20 2019-09-20 High-magnification high-precision planetary reducer Pending CN110715030A (en)

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Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3453907A (en) * 1967-01-30 1969-07-08 Aisin Seiki Planetary gearing
CN2303125Y (en) * 1996-04-19 1999-01-06 方祖彭 Planetary reducer
CN2926667Y (en) * 2006-07-04 2007-07-25 李涛 Planetary reducer and bow fastened nut dismounting machine therewith
DE102011108473A1 (en) * 2011-07-24 2013-01-24 Fzgmbh Planetary gear type transmission for actuating device for operating e.g. wiper of vehicle, sets difference in number of teeth of ring gear to correspond with difference in number of planet gear
WO2014094595A1 (en) * 2012-12-17 2014-06-26 博世力士乐(北京)液压有限公司 Double-speed ratio gyration reducer
CN204083079U (en) * 2014-08-06 2015-01-07 湖南德业机械制造有限公司 Hand drill speed reducer
CN104633023A (en) * 2014-12-31 2015-05-20 杨晋杰 Dual planetary gear mechanism speed reducer
CN105240468A (en) * 2015-11-05 2016-01-13 杜中坤 Different-reference-circle speed-reducing direction-variable speed reducing gear
CN105587830A (en) * 2016-03-15 2016-05-18 中冶赛迪工程技术股份有限公司 Intelligent self-adaptive few-tooth-difference planetary transmission device
WO2016108299A1 (en) * 2014-12-29 2016-07-07 주식회사 씨티에스 Continuously variable transmission device
CN205423706U (en) * 2016-03-15 2016-08-03 中冶赛迪工程技术股份有限公司 Poor planet transmission of few tooth of intelligent adaptive
CN107387683A (en) * 2017-07-26 2017-11-24 罗灿 Two row's stars connect twin-lock speed changer

Patent Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3453907A (en) * 1967-01-30 1969-07-08 Aisin Seiki Planetary gearing
CN2303125Y (en) * 1996-04-19 1999-01-06 方祖彭 Planetary reducer
CN2926667Y (en) * 2006-07-04 2007-07-25 李涛 Planetary reducer and bow fastened nut dismounting machine therewith
DE102011108473A1 (en) * 2011-07-24 2013-01-24 Fzgmbh Planetary gear type transmission for actuating device for operating e.g. wiper of vehicle, sets difference in number of teeth of ring gear to correspond with difference in number of planet gear
WO2014094595A1 (en) * 2012-12-17 2014-06-26 博世力士乐(北京)液压有限公司 Double-speed ratio gyration reducer
CN204083079U (en) * 2014-08-06 2015-01-07 湖南德业机械制造有限公司 Hand drill speed reducer
WO2016108299A1 (en) * 2014-12-29 2016-07-07 주식회사 씨티에스 Continuously variable transmission device
CN104633023A (en) * 2014-12-31 2015-05-20 杨晋杰 Dual planetary gear mechanism speed reducer
CN105240468A (en) * 2015-11-05 2016-01-13 杜中坤 Different-reference-circle speed-reducing direction-variable speed reducing gear
CN105587830A (en) * 2016-03-15 2016-05-18 中冶赛迪工程技术股份有限公司 Intelligent self-adaptive few-tooth-difference planetary transmission device
CN205423706U (en) * 2016-03-15 2016-08-03 中冶赛迪工程技术股份有限公司 Poor planet transmission of few tooth of intelligent adaptive
CN107387683A (en) * 2017-07-26 2017-11-24 罗灿 Two row's stars connect twin-lock speed changer

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Application publication date: 20200121