CN110711681A - Tunnel type paint dipping machine - Google Patents
Tunnel type paint dipping machine Download PDFInfo
- Publication number
- CN110711681A CN110711681A CN201911188114.2A CN201911188114A CN110711681A CN 110711681 A CN110711681 A CN 110711681A CN 201911188114 A CN201911188114 A CN 201911188114A CN 110711681 A CN110711681 A CN 110711681A
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- China
- Prior art keywords
- main body
- body frame
- sets
- tray
- frame
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/14—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/02—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface
- B05C11/04—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface with blades
- B05C11/048—Scrapers, i.e. metering blades having their edge oriented in the upstream direction in order to provide a reverse angle of attack
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C3/00—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material
- B05C3/02—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material
- B05C3/09—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating separate articles
- B05C3/10—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating separate articles the articles being moved through the liquid or other fluent material
Abstract
The invention discloses a tunnel type paint dipping machine in the technical field of automatic rolling and dipping of motor rotor type copper wire insulating paint, which comprises a main body frame, wherein the top of the main body frame is provided with a wire arrangement pipe, the front end and the rear end of the main body frame are respectively provided with a guardrail plate, the right front end of the main body frame is movably provided with a tray, the top of the tray is movably provided with a workpiece, the inner cavity of the main body frame is provided with a driving device, tool components are uniformly and movably arranged on the driving device, the inner cavity of the main body frame is provided with a dipping tank, the inner cavity of the main frame is provided with a smoke exhaust system, the upper end of the inner cavity of the main body frame is provided with a heating component, the right front end surface of the main body frame is provided with a man-machine interface, the inner walls of the left side and the right side of the main body frame are respectively provided with an upper transplanting mechanism and a lower, the insulating paint is saved, the equipment efficiency is improved, and the environmental protection conditions of a factory are improved.
Description
Technical Field
The invention relates to the technical field of automatic rolling and dipping of motor rotor copper wire insulating paint, in particular to a tunnel type paint dipping machine.
Background
Most of the existing domestic motor paint dipping equipment is vacuum paint dipping equipment, paint dripping equipment and paint dipping equipment, the paint dipping permeability is low, the paint dipping uniformity of paint can not be ensured on the surface of a workpiece in the paint dipping process, and the thickness of the surface paint dipping is inconvenient to treat after the paint dipping of the workpiece is finished; insulating varnish is extravagant many, and the energy is extravagant big, and the incomplete lacquer time of product later stage processing is long, and the machined part also can not automatic cycle processing when the dip coating adds man-hour, and is inefficient, for improving the dip coating permeability, saves insulating varnish, improve equipment efficiency, improves the environmental protection condition of mill. To this end, we propose a tunnel-type paint dip machine.
Disclosure of Invention
The invention aims to provide a tunnel type paint dipping machine to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the tunnel type paint dipping machine comprises a main body frame, wherein a wire arranging pipe is arranged at the top of the main body frame, guardrail plates are arranged at the front end and the rear end of the main body frame, a tray is movably arranged at the right front end of the main body frame, a workpiece is movably arranged at the top of the tray, a driving device is arranged in an inner cavity of the main body frame, tool assemblies are uniformly and movably arranged on the driving device, the tray is movably matched with the tool assemblies, a dipping pool is arranged in the inner cavity of the main body frame, a smoke exhaust system is arranged in the inner cavity of the main body frame and is arranged above the dipping pool, a heating assembly is arranged at the upper end of the inner cavity of the main body frame and is arranged above the tool assemblies, a man-machine interface is arranged at the right front end surface of the main body frame, upper and lower transplanting mechanisms are arranged on the inner walls of the left side and the right side of the main body, the bottom of the main body frame is evenly provided with ground feet.
Further, the tool assembly comprises a rotating shaft and a pulley, wherein the rotating shaft and the pulley are movably connected with a workpiece, and the pulley is movably arranged on the driving device.
Further, drive arrangement is including fixing the base in main part frame inner chamber bottom, the top of base sets up gear motor, drive sprocket is connected to gear motor's output, the top of base sets up the support, and the outer wall of support evenly sets up driven sprocket, and drive sprocket and driven sprocket's outer wall connection chain.
Further, transplant mechanism from top to bottom including fixing the spacing frame on main part frame inner wall, the left and right sides inner wall of spacing frame all sets up the slide rail, and the tray activity sets up the top at the slide rail, the top left and right sides of spacing frame all sets up the grating, the middle part position at spacing frame top sets up the guide rail, the top of guide rail sets up servo motor, servo motor's output connecting lead screw, and servo motor fixes the top at the main part frame.
Further, the bottom of tray sets up the slider that matches with the slide rail, the top activity of tray sets up the chuck, and the machined part is placed at the top of chuck, and the chuck sets up the universal wheel with the junction of tray.
Further, the chain is a double-row chain, and the chain is a roller chain.
Furthermore, an infrared heating lamp is arranged in the inner cavity of the heating assembly.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the rotor is placed on the material loading plate station manually, and the product can be obtained according to the set parameters: the automatic paint dipping improves the paint dipping permeability, saves insulating paint, improves the equipment efficiency and improves the environmental protection conditions of factories;
2. the tool assembly disclosed by the invention can conveniently drive the workpiece to be loaded on the equipment, so that the feeding and the taking of the workpiece on the equipment can be conveniently and quickly carried out, the heating assembly can conveniently preheat the workpiece, and meanwhile, the workpiece can be baked after paint dipping, so that the paint dipping forming speed of the workpiece is accelerated;
3. the tool assembly drives the workpiece to rotate in the dipping pool conveniently by matching with the driving device, so that the surface of the workpiece can be uniformly dipped, and redundant paint on the surface of the workpiece can be scraped by the scraper, so that the appearance of the workpiece is uniform and attractive in paint film;
4. according to the invention, the machined part can realize automatic cycle machining through the tool assembly, the driving device, the heating assembly and the up-down transplanting mechanism, so that the machining efficiency of equipment is effectively improved.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the connection structure of the dipping tank of the present invention;
FIG. 3 is a schematic view of a heating assembly according to the present invention;
FIG. 4 is a schematic view of a tooling assembly according to the present invention;
FIG. 5 is a schematic structural diagram of a driving device according to the present invention;
FIG. 6 is a schematic view of the structure of the upper and lower transplanting assemblies of the present invention.
In the figure: 1. a main body frame; 2. a wire arrangement pipe; 3. a tray; 4. a tooling assembly; 41. a rotating shaft; 42. a pulley; 5. soaking in a pool; 6. a smoke exhaust system; 7. a drive device; 71. a base; 72. a reduction motor; 73. a driven sprocket; 74. a chain; 8. a heating assembly; 9. processing a workpiece; 10. a human-machine interface; 11. an up-down transplanting mechanism; 111. a limiting frame; 112. a slide rail; 113. a grating; 114. a guide rail; 115. a servo motor; 12. an infrared heating lamp; 13. a diaphragm pump; 14. a scraper; 15. and (5) ground feet.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-6, the present invention provides a technical solution: the tunnel type paint dipping machine comprises a main body frame 1, wherein a wire arrangement pipe 2 is arranged at the top of the main body frame 1, guardrail plates are arranged at the front end and the rear end of the main body frame 1, a tray 3 is movably arranged at the right front end of the main body frame 1, a workpiece 9 is movably arranged at the top of the tray 3, a driving device 7 is arranged in an inner cavity of the main body frame 1, a tool assembly 4 is uniformly and movably arranged on the driving device 7, the tray 3 is movably matched with the tool assembly 4, a dipping pool 5 is arranged in the inner cavity of the main body frame 1, a servo motor II is arranged at the position of the dipping pool 5, the servo motor II can be driven to move through connection between a control switch and a power supply so as to drive the dipping pool 5 to move;
the inner chamber of main part frame 1 sets up the system 6 of discharging fume, and the system 6 setting of discharging fume is in the top of dipping pond 5, the inner chamber upper end of main part frame 1 sets up heating element 8, and heating element sets up the top at frock subassembly 4, the right front end face of main part frame 1 sets up human-computer interface 10, transplanting mechanism 11 about the inner wall of the 1 left and right sides of main part frame all sets up, the bottom of dipping pond 5 sets up diaphragm pump 13, the top of dipping pond 5 sets up scraper 14, the bottom of main part frame 1 evenly sets up lower margin 15.
Wherein, the tool assembly 4 comprises a rotating shaft 41 and a pulley 42 which are movably connected with the workpiece 9, the pulley 42 is movably arranged on the driving device 7, the tool assembly 4 is provided with a positioning mechanism, the positioning mechanism can ensure that the workpiece 9 is fixed, thereby ensuring that the workpiece 9 can be prevented from dropping when being installed on the tool assembly 4, and the workpiece can be a clamp and is fixed on the inner wall of the workpiece 9.
The driving device 7 comprises a base 71 fixed at the bottom of the inner cavity of the main body frame 1, a speed reducing motor 72 is arranged at the top of the base 71, an output end of the speed reducing motor 72 is connected with a driving sprocket, a support is arranged at the top of the base 71 and is installed on the main body frame 1, driven sprockets 73 are uniformly arranged on the outer wall of the support, the driving sprocket and the outer wall of the driven sprocket 73 are connected with a chain 74, and a sprocket matched with a chain 74 box is installed in the middle of the rotating shaft 41, so that the chain 74 can drive the tool assembly 4 to drive the workpiece 9 to move when rotating;
the up-down transplanting mechanism 11 comprises a limiting frame 111 fixed on the inner wall of the main body frame 1, slide rails 112 are arranged on the inner walls of the left side and the right side of the limiting frame 111, the tray 3 is movably arranged at the tops of the slide rails 112, gratings 113 are arranged on the left side and the right side of the top of the limiting frame 111, a guide rail 114 is arranged in the middle of the top of the limiting frame 111, a servo motor 115 is arranged at the top of the guide rail 114, an output end of the servo motor 115 is connected with a lead screw, the servo motor 115 is fixed at the top of the main body frame 1, a cylinder is arranged on the up-down transplanting mechanism 11, an output end of the cylinder is connected with a sliding optical axis matched with the gratings 113 on the limiting frame 111, and the cylinder;
the bottom of the tray 3 is provided with a sliding block matched with the sliding rail 112, the top of the tray 3 is movably provided with a chuck, a workpiece 9 is placed at the top of the chuck, and a universal wheel is arranged at the joint of the chuck and the tray 3, so that the tray 3 can slide in the sliding rail 112 through the sliding block, the tray 3 is conveniently pushed to drive the workpiece 9 to move, the chuck is used for fixing the workpiece 9, the chuck can be a four-jaw or three-jaw chuck, and the direction can be adjusted through the universal wheel;
the chain 74 is a double-row chain, and the chain 74 is a roller chain, so that the chain is prevented from rusting and being damaged, and the hardness and the service life of the chain 74 are ensured;
the inner cavity of the heating component 8 is provided with the infrared heating lamp 12, and the infrared heating lamp 12 consumes less energy and heats quickly.
Example (b): the processing piece 9 is manually placed on the tray 3, the tray 3 is moved to a position matched with the tool assembly 4 through the slide rail 112, when the processing piece 9 is taken and placed, the next processing piece 9 on the left side is loaded, the next processing piece 9 on the right side is loaded, the processing piece 9 is loaded, then the starting button on the human-machine interface 10 is pressed to start working, then the processing piece 9 is installed on the rotating shaft 41, the processing piece 9 is fixed through the positioning mechanism on the rotating shaft 41, the positioning mechanism is a pneumatic clamp and can fix the inner wall of the processing piece 9, the rotating shaft 41 drives the processing piece 9 to rotate through the speed reducing motor 72 when driving the processing piece 9 to rotate, then the processing piece 9 is preheated through the infrared heating lamp 12 in the heating assembly 8, the processing piece 9 is driven through the driving device 7 after preheating, the speed reducing motor 72 is operated, the speed reducing motor 72 drives the driving chain wheel to rotate and is matched, the middle position of the rotating shaft 41 is provided with a chain wheel matched with the chain 74, so that the chain 74 can drive the rotating shaft 41 to move together when rotating, the rotating shaft moves to the dipping pool 5 to dip paint, a servo motor II arranged on the dipping pool 5 is connected with a power supply through a control switch to operate, the height and the position can be automatically adjusted, a workpiece 9 can enter the dipping pool 5 to dip paint, after the dipping paint is finished, a scraper 14 scrapes off an excessive paint layer on the surface of the workpiece 9, so that a paint film is formed on the surface of the workpiece, then the workpiece is heated through the heating assembly 8 again, the paint is baked, then the workpiece is driven to move to the upper part through the up-down transplanting mechanism 11, the up-down transplanting mechanism 11 is provided with a cylinder, the output end of the cylinder is connected with a sliding optical axis matched with a grating 113 on the limiting frame 111, the cylinder is connected with the power supply through the, thereby, the circulation processing of the workpiece 9 can be completed.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. Tunnel type dip coating machine, including main part frame (1), its characterized in that: the exhaust pipe is arranged at the top of the main body frame (1), guardrail plates are arranged at the front end and the rear end of the main body frame (1), a tray (3) is movably arranged at the right front end of the main body frame (1), a workpiece (9) is movably arranged at the top of the tray (3), a driving device (7) is arranged in an inner cavity of the main body frame (1), a tool assembly (4) is uniformly and movably arranged on the driving device (7), the tray (3) is movably matched with the tool assembly (4), a dipping pool (5) is arranged in the inner cavity of the main body frame (1), a smoke exhaust system (6) is arranged in the inner cavity of the main body frame (1), the smoke exhaust system (6) is arranged above the dipping pool (5), a heating assembly (8) is arranged at the upper end of the inner cavity of the main body frame (1), the heating assembly is arranged above the tool assembly (4), a man-machine interface (10) is arranged at the right front end face of the main body frame (1), transplanting mechanism (11) about main part frame (1) left and right sides inner wall all sets up, the bottom in dipping pond (5) sets up diaphragm pump (13), the top in dipping pond (5) sets up scraper (14), the bottom of main part frame (1) evenly sets up lower margin (15).
2. The tunnel paint dip-coating machine according to claim 1, characterized in that: the tool assembly (4) comprises a rotating shaft (41) and a pulley (42) which are movably connected with a workpiece (9), and the pulley (42) is movably arranged on the driving device (7).
3. The tunnel paint dip-coating machine according to claim 1, characterized in that: drive arrangement (7) are including fixing base (71) in main part frame (1) inner chamber bottom, the top of base (71) sets up gear motor (72), drive sprocket is connected to the output of gear motor (72), the top of base (71) sets up the support, and the outer wall of support evenly sets up driven sprocket (73), and drive sprocket and driven sprocket (73)'s outer wall connecting chain (74).
4. The tunnel paint dip-coating machine according to claim 1, characterized in that: transplanting mechanism (11) from top to bottom is including fixing spacing frame (111) on main part frame (1) inner wall, the left and right sides inner wall of spacing frame (111) all sets up slide rail (112), and tray (3) activity sets up the top at slide rail (112), the top left and right sides of spacing frame (111) all sets up grating (113), the middle part position at spacing frame (111) top sets up guide rail (114), the top of guide rail (114) sets up servo motor (115), the lead screw is connected to the output of servo motor (115), and servo motor (115) fix the top at main part frame (1).
5. The tunnel paint dip-coating machine according to claim 4, characterized in that: the bottom of tray (3) sets up the slider that matches with slide rail (112), the top activity of tray (3) sets up the chuck, and machined part (9) place at the top of chuck, and the chuck sets up the universal wheel with the junction of tray (3).
6. A tunnel paint dip-coating machine according to claim 3, characterized in that: the chain (74) is a double-row chain, and the chain (74) is a roller chain.
7. A tunnel paint dip-coating machine according to claim 3, characterized in that: an infrared heating lamp (12) is arranged in the inner cavity of the heating component (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911188114.2A CN110711681A (en) | 2019-11-28 | 2019-11-28 | Tunnel type paint dipping machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911188114.2A CN110711681A (en) | 2019-11-28 | 2019-11-28 | Tunnel type paint dipping machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110711681A true CN110711681A (en) | 2020-01-21 |
Family
ID=69215592
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911188114.2A Pending CN110711681A (en) | 2019-11-28 | 2019-11-28 | Tunnel type paint dipping machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110711681A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115502029A (en) * | 2022-09-15 | 2022-12-23 | 龙岩市壹荣铸造有限公司 | Automatic paint dipping equipment and process for container corner fittings |
-
2019
- 2019-11-28 CN CN201911188114.2A patent/CN110711681A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115502029A (en) * | 2022-09-15 | 2022-12-23 | 龙岩市壹荣铸造有限公司 | Automatic paint dipping equipment and process for container corner fittings |
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