CN110710705A - Preparation method of tea smoke bomb - Google Patents
Preparation method of tea smoke bomb Download PDFInfo
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- CN110710705A CN110710705A CN201910951641.8A CN201910951641A CN110710705A CN 110710705 A CN110710705 A CN 110710705A CN 201910951641 A CN201910951641 A CN 201910951641A CN 110710705 A CN110710705 A CN 110710705A
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- layer
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- hollow pipe
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B15/00—Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
- A24B15/10—Chemical features of tobacco products or tobacco substitutes
- A24B15/16—Chemical features of tobacco products or tobacco substitutes of tobacco substitutes
Abstract
The invention belongs to the technical field of electronic cigarette cartridge preparation, and particularly relates to a preparation method of a tea cigarette cartridge. The invention provides a preparation method of a tea cigarette bullet, which comprises the following steps: pressing down and filling layer by layer, and filling materials to be filled into the hollow pipe according to preset filling positions in sequence; the preset filling positions are as follows: a tea smoking layer, a filter layer, a temperature control layer and a filter tip. According to the technical scheme, the filling materials to be filled are filled to the preset filling positions of the hollow pipes according to the preset sequence by a mechanical layer-by-layer downward filling method, compared with the traditional manual filling preparation method, the filling efficiency is greatly improved, and through detection, the yield of the preparation method provided by the invention can reach 7200 tea cartridges per hour. The preparation method of the tea smoke bomb provided by the invention solves the technical defects that the preparation method of the tea smoke bomb is laggard and the automatic production cannot be realized in the prior art.
Description
Technical Field
The invention belongs to the technical field of electronic cigarette cartridge preparation, and particularly relates to a preparation method of a tea cigarette cartridge.
Background
The electronic cigarette is an electronic product simulating a cigarette, and has the same appearance, smoke, taste and sensation as the cigarette. It is a product which is absorbed by users after nicotine and the like are changed into steam by means of atomization and the like. At present, electronic cigarette cartridges on the market have certain addiction, and have great health hidden troubles for smokers.
In the prior art, some tea processing products are used as raw materials of electronic cigarette cartridges to replace tobacco components in traditional cigarette cartridges. However, in the prior art, the technology for preparing the tea smoke bomb is relatively tradition and lagged behind, the pipeline automatic production of the tea smoke bomb cannot be realized, and the quality of the tea smoke bomb prepared by the traditional technology is unstable, so that the large-scale and batch production of the tea smoke bomb cannot be realized.
Therefore, a method for preparing tea smoke shells is developed to solve the technical defects that the preparation method of tea smoke shells is relatively laggard and automatic production cannot be realized in the prior art, and the problem to be solved by technical personnel in the field is urgently needed.
Disclosure of Invention
In view of the above, the invention provides a preparation method of a tea smoke bomb, which is used for solving the technical defects that the preparation method of the tea smoke bomb is laggard and the automatic production cannot be realized in the prior art.
The invention provides a preparation method of a tea cigarette bullet, which comprises the following steps: pressing down and filling layer by layer, and filling materials to be filled into the hollow pipe according to preset filling positions in sequence;
the preset filling positions are as follows: a tea smoking layer, a filter layer, a temperature control layer and a filter tip.
Preferably, the preparation method further comprises: sealing, wherein the sealing step is carried out before the step of pressing and filling layer by layer; and the sealing step is used for sticking sealing paper to one end of the hollow pipe.
Preferably, the method for sealing is as follows:
s1: dispensing: dispensing glue to a preset part to be bonded of the hollow pipe;
s2: preheating: preheating the empty pipe after dispensing;
s3: bonding sealing paper: bonding the preheated hollow pipe with sealing paper;
s4: and (3) curing: heating and curing the hollow pipe adhered with the sealing paper;
s5: and (3) detection: and detecting whether the hollow pipe is stuck with sealing paper and/or the bonding firmness of the sealing paper.
Preferably, said glue is selected from: any one or more of polyacrylate pressure-sensitive adhesive, hot melt adhesive and thermosetting adhesive, wherein the glue dispensing amount is 0.01-0.05 g/empty pipe;
the preheating temperature is 50-150 ℃, and the curing temperature is 80-250 ℃.
Preferably, the preparation method further comprises: reaming is carried out before the step of pressing and filling layer by layer; and the hole expanding step is used for expanding the diameter of the hollow pipe so as to facilitate the layer-by-layer downward pressing of the filler in the filling step.
Preferably, after the hole expansion, the diameter of the diameter opening of the hollow pipe is increased by 1-5%.
Preferably, the layer-by-layer press-down filling method comprises the following steps:
s1: pressing and filling the tea fuming layer: feeding the raw material of the tea fuming layer into the hollow pipe, and synchronously compressing the raw material in the feeding process;
s2: pressing and filling a filter layer: after the tea fuming layer is filled, the raw material of the filter layer is fed and synchronously compressed;
s3: and (3) pressing and filling a temperature control layer: after the filter layer is filled, feeding raw materials of the temperature control layer and synchronously performing first compression, and performing second compression after the first compression is put into a pipe;
s4: filter tip is pressed down and is filled: and after the temperature control layer is filled, the raw material of the filter tip is fed and synchronously compressed to obtain the product.
Preferably, the layer-by-layer press-down filling further comprises: detecting the height; the height detection is used for detecting whether the height of each filling or a certain filling meets a preset height range.
Preferably, the external pressure for pressing down layer by layer is air, and the pressure intensity of the external pressure is 0.5-0.7 MPa.
In summary, the invention provides a preparation method of a tea smoke bomb, which comprises the following steps: pressing down and filling layer by layer, and filling materials to be filled into the hollow pipe according to preset filling positions in sequence; the preset filling positions are as follows: a tea smoking layer, a filter layer, a temperature control layer and a filter tip. According to the technical scheme, the filling materials to be filled are filled to the preset filling positions of the hollow pipes according to the preset sequence by a mechanical layer-by-layer downward filling method, compared with the traditional manual filling preparation method, the filling efficiency is greatly improved, and through detection, the yield of the preparation method provided by the invention can reach 7200 tea cartridges per hour. The preparation method of the tea smoke bomb provided by the invention solves the technical defects that the preparation method of the tea smoke bomb is laggard and the automatic production cannot be realized in the prior art.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.
Fig. 1 is a schematic flow chart of a preparation method of a tea cartridge in the technical scheme provided by the embodiment of the invention;
fig. 2 is a schematic flow chart of a sealing step in a method for preparing a tea cartridge according to an embodiment of the present invention;
fig. 3 is a schematic flow chart of a step of pressing and filling layer by layer in the method for preparing a tea cartridge according to the embodiment of the present invention.
Detailed Description
The invention provides a preparation method of a tea smoke bomb, which is used for solving the technical defects that the preparation method of the tea smoke bomb is laggard and the automatic production cannot be realized in the prior art.
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In order to explain the invention in more detail, the following describes a method for preparing a tea cartridge provided by the invention in detail with reference to a flow diagram.
Here, the specific explanation will be made in accordance with the process of the automatic mechanical production of the actual tea cartridge.
The method comprises the following steps of firstly, sampling of the hollow pipe, accurately performing each follow-up step, sealing at an accurate preset position, expanding the hollow pipe, filling and the like, wherein the position of the hollow pipe is required to be very fixed in the whole process, and arranging the hollow pipe automatically, so that the hollow pipe can be vibrated by a vibrating screen to fall into a preset hollow pipe track when sampling of the hollow pipe, the hollow pipe can fall into a fixed groove under the action of gravity through the track, and in the follow-up processing process, the fixed groove moves integrally, and the relative position of the hollow pipe and the fixed groove cannot be changed. After the fixed groove is moved to the preset position, the position of the empty pipe can be effectively ensured to be accurate and not to deviate, and the follow-up steps are ensured to be carried out.
The second step is that: and sealing, namely, sticking sealing paper to one end of the hollow pipe along with the movement of the fixed groove to a station where a preset sealing step is carried out, so that the added material is prevented from flowing out when the filling is carried out by pressing down the filling layer by layer in the subsequent process, and meanwhile, the problem of quality reduction of the prepared product after being damped can be effectively prevented.
Specifically, the sealing method comprises the following steps: s1: dispensing: dispensing glue to a preset part to be bonded of the hollow pipe; s2: preheating: preheating the empty pipe after dispensing; s3: bonding sealing paper: bonding the preheated hollow pipe with sealing paper; s4: and (3) curing: heating and curing the hollow pipe adhered with the sealing paper; s5: and (3) detection: and detecting whether the hollow pipe is stuck with sealing paper and/or the bonding firmness of the sealing paper.
In order to effectively ensure the tightness of the seal and prevent the glue from influencing the overall smoking taste in the process of smoking the tea cigarette bullet, the invention provides the technical scheme that the glue is selected from the following: any one or more of polyacrylate pressure-sensitive adhesive, hot melt adhesive and thermosetting adhesive, wherein the glue dispensing amount is 0.01-0.05 g/empty pipe; the preheating temperature is 50-150 ℃, and the curing temperature is 80-250 ℃.
And thirdly, reaming is carried out before the step of pushing down and filling layer by layer, and because the diameter of the hollow pipe is smaller, the compactness of the filled material needs to be ensured, so if accurate filling is realized and the loss of the material is reduced as much as possible in the filling process, the preparation method provided by the embodiment of the invention is additionally provided with a reaming step for enlarging the diameter of the hollow pipe and facilitating the filling in the step of pushing down and filling layer by layer.
Meanwhile, on the basis of considering that materials can be filled in, after reaming and filling are needed to be considered, the hollow pipe can automatically retract within the elastic range, and the product quality is effectively ensured, so that the diameter of the hollow pipe is increased by 1-5% after reaming.
And fourthly, pressing and filling layer by layer. Specifically, the method for layer-by-layer downward pressing filling comprises the following steps: s1: pressing and filling the tea fuming layer: feeding the raw material of the tea fuming layer into an empty pipe, and synchronously compressing in the feeding process; s2: pressing and filling a filter layer: after the tea fuming layer is filled, the raw material of the filter layer is fed and synchronously compressed; s3: and (3) pressing and filling a temperature control layer: after the filter layer is filled, the raw material of the temperature control layer is fed and synchronously compressed for the first time, and the raw material is compressed for the second time after being fed into the pipe for the first time; s4: filter tip is pressed down and is filled: and after the temperature control layer is filled, the raw material of the filter tip is fed and synchronously compressed to obtain the product.
Because the particularity of tea cigarette bullet product, at the in-process of the actual suction of tea cigarette bullet product, the temperature on tea fuming layer is higher, but considers the security of suction, and the cooling effect on accuse temperature layer seems especially important, and on the material selection on accuse temperature layer, the great accuse temperature layer of some hardness is better to the cooling effect of flue gas, but in the air traffic control pipe of nevertheless hardly impressing, if the disposable preset position of directly impressing the air traffic control pipe of forcing, then can damage the air traffic control pipe. Therefore, in the technical scheme provided by the invention, in the step of S3 of downward pressing and filling layer by layer, compression is carried out twice, the first compression compresses the material of the temperature control layer into the pipe, and the second compression compresses the material of the temperature control layer into the preset position.
In order to effectively improve the quality of the tea cigarette pellet product, the technical scheme provided by the embodiment of the invention further comprises the following steps of: detecting the height; the height detection is used for detecting whether the height of each filling or a certain filling meets a preset height range. After the materials with preset weight enter the empty pipe, whether the materials can be pressed to a preset height or not is judged to meet the problem of product density, and if the height detection result is inconsistent with the preset height range, waste products and defective products are treated.
According to the preparation method of the tea smoke bomb, the technical scheme is further optimized, the good pressing and filling effect is achieved, meanwhile, the production cost is reduced, and the product quality is not damaged.
Meanwhile, as can be clearly understood by those skilled in the art and those skilled in the relevant fields, the preparation method of the tea smoke bomb provided by the invention is not limited to the automatic assembly of the tea smoke bomb, and can be used for preparing a segmented structure for filling one or more materials into an empty pipe shell, and only different filling materials at preset filling positions need to be changed. For example, the following steps: the aromatherapy products contain a hollow pipe of various aromatherapy materials, present different fragrances at different burning and heating nodes, and can also be prepared by the preparation method. The example is only one implementation form, and is not limited.
The preparation method of the tea cigarette bomb provided by the invention is matched with the full-automatic production equipment designed by the preparation method, after inspection, the yield of the tea cigarette bomb product can reach 7200 cigarettes per hour, and the product quality is stable, so that the preparation method is suitable for industrial large-scale production.
In summary, the invention provides a preparation method of a tea smoke bomb, which comprises the following steps: pressing down and filling layer by layer, and filling materials to be filled into the hollow pipe according to preset filling positions in sequence; the preset filling positions are as follows: a tea smoking layer, a filter layer, a temperature control layer and a filter tip. According to the technical scheme, the filling materials to be filled are filled to the preset filling positions of the hollow pipes according to the preset sequence by a mechanical layer-by-layer downward filling method, compared with the traditional manual filling preparation method, the filling efficiency is greatly improved, and through detection, the yield of the preparation method provided by the invention can reach 7200 tea cartridges per hour. The preparation method of the tea smoke bomb provided by the invention solves the technical defects that the preparation method of the tea smoke bomb is laggard and the automatic production cannot be realized in the prior art.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.
Claims (9)
1. A preparation method of a tea smoke bomb is characterized by comprising the following steps: pressing down and filling layer by layer, and filling materials to be filled into the hollow pipe according to preset filling positions in sequence;
the preset filling positions are as follows: a tea smoking layer, a filter layer, a temperature control layer and a filter tip.
2. The method of manufacturing according to claim 1, further comprising: sealing, wherein the sealing step is carried out before the step of pressing and filling layer by layer; and the sealing step is used for sticking sealing paper to one end of the hollow pipe.
3. The method for preparing a seal according to claim 2, wherein the method for sealing a seal comprises:
s1: dispensing: dispensing glue to a preset part to be bonded of the hollow pipe;
s2: preheating: preheating the empty pipe after dispensing;
s3: bonding sealing paper: bonding the preheated hollow pipe with sealing paper;
s4: and (3) curing: heating and curing the hollow pipe adhered with the sealing paper;
s5: and (3) detection: and detecting whether the hollow pipe is stuck with sealing paper and/or the bonding firmness of the sealing paper.
4. A method for preparing according to claim 3, wherein said glue is selected from: any one or more of polyacrylate pressure-sensitive adhesive, hot melt adhesive and thermosetting adhesive, wherein the glue dispensing amount is 0.01-0.05 g/empty pipe;
the preheating temperature is 50-150 ℃, and the curing temperature is 80-250 ℃.
5. The method of manufacturing according to claim 1, further comprising: reaming is carried out before the step of pressing and filling layer by layer; and the hole expanding step is used for expanding the diameter of the hollow pipe so as to facilitate the layer-by-layer downward pressing of the filler in the filling step.
6. The method according to claim 5, wherein after the hole expansion, the diameter of the bore of the hollow pipe is increased by 1% to 5%.
7. The preparation method according to claim 1, wherein the layer-by-layer press-down filling method comprises the following steps:
s1: pressing and filling the tea fuming layer: feeding the raw material of the tea fuming layer into the hollow pipe, and synchronously compressing the raw material in the feeding process;
s2: pressing and filling a filter layer: after the tea fuming layer is filled, the raw material of the filter layer is fed and synchronously compressed;
s3: and (3) pressing and filling a temperature control layer: after the filter layer is filled, feeding raw materials of the temperature control layer and synchronously performing first compression, and performing second compression after the first compression is put into a pipe;
s4: filter tip is pressed down and is filled: and after the temperature control layer is filled, the raw material of the filter tip is fed and synchronously compressed to obtain the product.
8. The method of manufacturing of claim 1 or 7, wherein the layer-by-layer down-fill further comprises: detecting the height; the height detection is used for detecting whether the height of each filling or a certain filling meets a preset height range.
9. The preparation method according to claim 1 or 7, wherein the outer pressure for pressing down layer by layer is air, and the pressure of the outer pressure is 0.5-0.7 MPa.
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