CN110701426A - Two-way communication system of intelligent pipeline plugging robot - Google Patents
Two-way communication system of intelligent pipeline plugging robot Download PDFInfo
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- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
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- F16L55/162—Devices for covering leaks in pipes or hoses, e.g. hose-menders from inside the pipe
- F16L55/1645—Devices for covering leaks in pipes or hoses, e.g. hose-menders from inside the pipe a sealing material being introduced inside the pipe by means of a tool moving in the pipe
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Abstract
本发明公开一种管道智能封堵机器人双向通信系统,包括管内信号收发装置(1)、地面管外信号收发装置(2)、远程信号收发装置(3)和工控机(4),其中地面管外信号收发装置(2)以管壁为传输介质与管内信号收发装置(1)实现信息交互,再以电磁波信号实现与远程信号收发装置(3)的交互,最后以数字信号模式实现与工控机(4)间的信息交互,从而控制封堵装置实现管内定位封堵。本发明通过双向通讯系统实现管内外信号的快速稳定双向传输,增大封堵器工作的响应速度与控制的准确性。
The invention discloses a two-way communication system for a pipeline intelligent plugging robot, comprising an in-pipe signal transceiver (1), a ground outside-pipe signal transceiver (2), a remote signal transceiver (3) and an industrial computer (4), wherein the ground pipe The external signal transceiver device (2) uses the pipe wall as a transmission medium to realize information exchange with the inside signal transceiver device (1), and then uses electromagnetic wave signals to realize the interaction with the remote signal transceiver device (3), and finally realizes the interaction with the industrial computer in a digital signal mode. (4) Information exchange between them, so as to control the blocking device to achieve positioning and blocking in the pipe. The invention realizes fast and stable bidirectional transmission of signals inside and outside the tube through a two-way communication system, thereby increasing the response speed of the occluder and the accuracy of control.
Description
技术领域technical field
本发明涉及一种通信系统,特别涉及一种管道智能封堵机器人双向通信系统。The invention relates to a communication system, in particular to a bidirectional communication system of a pipeline intelligent plugging robot.
背景技术Background technique
油气能源目前在世界上的储量巨大,是国家战略性能源储备的必要能源之一,其重要性不言而喻。而油气的输送则是油气开采中必不可少的步骤,面对管道长时间受环境或其它不确定因素导致的失效问题,管道的维修与保养至关重要。在管道的维修作业中,面对管道的局部破损与毁坏,则需对此破坏段进行替换,保证海底油气的正常输送,可以说,管道就是油气能源的生命线。Oil and gas energy has huge reserves in the world, and it is one of the necessary energy sources for national strategic energy reserves. Its importance is self-evident. The transportation of oil and gas is an essential step in oil and gas exploitation. Faced with the problem of pipeline failure caused by the environment or other uncertain factors for a long time, the repair and maintenance of the pipeline is very important. In the pipeline maintenance operation, in the face of partial damage and destruction of the pipeline, the damaged section needs to be replaced to ensure the normal transportation of submarine oil and gas. It can be said that the pipeline is the lifeline of oil and gas energy.
在管道维修过程中,对于需要更换的受损管道段,首先下放封堵装置到达需要封堵的管内目标位置,目的管段两端各一个,第一个封堵装置经过油管线路到达目的管段的前一端,先实行固定,再待第二个封堵装置到达目的管段的后一端并完成固定后,同时完成封堵步骤。然后切割受损管道段并通过焊接替换新的管道,最后封堵装置解封并通过油气输送作用回收至地面,至此海底运输管道的修复工作圆满结束。In the process of pipeline maintenance, for the damaged pipeline section that needs to be replaced, firstly lower the blocking device to the target position in the pipeline to be blocked. One end is fixed first, and then the blocking step is completed at the same time after the second blocking device reaches the rear end of the target pipe section and completes the fixing. The damaged pipeline section is then cut and replaced with a new pipeline by welding. Finally, the plugging device is unsealed and recovered to the ground through oil and gas transportation. At this point, the repair work of the subsea transportation pipeline has been successfully completed.
而要实现上述操作则需要一种能实时稳定控制封堵装置的双向通信系统与方法,然而目前能用于实际应用的管道内装置与外界控制台的双向通信系统非常少,大多研究停留在理论阶段,且效果与功能并不理想,如超低频电磁波技术,其虽然可以实现双向通讯,但其装备与系统复杂,价格昂贵,信号传输速度较慢。To achieve the above operation, a two-way communication system and method that can stably control the plugging device in real time is required. However, at present, there are very few two-way communication systems between the in-pipe device and the external console that can be used in practical applications, and most of the research stays in theory. stage, and the effect and function are not ideal, such as ultra-low frequency electromagnetic wave technology, although it can realize two-way communication, but its equipment and system are complex, expensive, and the signal transmission speed is slow.
为了解决现有输送管道封堵工具在双向通信方面所存在的问题,提高管道的封堵速度,以至于提高管道的修复效率与油气输送效率,减少因油气泄露而造成的经济损失与环境污染,降低作业成本,则需要一种管道智能封堵机器人双向通信系统,以更加简便快捷的方式实现管道封堵过程的稳定可控、命令响应迅速等功能,减少作用点与目标点之间的偏差,同时减少管道的修复工作时间。In order to solve the problems existing in the two-way communication of the existing pipeline blocking tools, improve the blocking speed of the pipeline, so as to improve the repair efficiency of the pipeline and the oil and gas transportation efficiency, and reduce the economic loss and environmental pollution caused by oil and gas leakage, To reduce operating costs, a two-way communication system for a pipeline intelligent plugging robot is needed, which can realize the functions of stable and controllable pipeline plugging process and rapid command response in a simpler and faster way, and reduce the deviation between the action point and the target point. At the same time, the repair work time of the pipeline is reduced.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于:针对现有油气输送管道封堵工具在双向通信方面所存在的问题与需求,提供一种管道智能封堵机器人双向通信系统,解决了地面远程控制管内封堵装置中命令响应速度慢、不稳定、方法复杂与设备价格高昂的问题,实现了封堵器在管道中更为精准的定位。The purpose of the present invention is to provide a two-way communication system for a pipeline intelligent plugging robot in view of the existing problems and needs of the existing oil and gas pipeline plugging tools in terms of two-way communication, which solves the problem of command response in the ground remote control pipe plugging device The problems of slow speed, instability, complicated method and high equipment price have realized more accurate positioning of the occluder in the pipeline.
本发明采用如下技术方案:The present invention adopts following technical scheme:
一种管道智能封堵机器人双向通信系统,系统包括管内信号收发装置、地面管外信号收发装置、远程信号收发装置、工控机,A two-way communication system for a pipeline intelligent plugging robot, the system comprises an in-pipe signal transceiver device, a ground outside-pipe signal transceiver device, a remote signal transceiver device, and an industrial computer.
具体地,管内信号收发装置保持与内管壁接触,且持续发射信号,信号沿着管道管壁到达地面管外信号收发装置,电信号经信号放大转换处理后以电磁波信号模式传输给远程信号收发装置,再将电磁波信号转化为数字信号,最终通过有线传输传给工控机,根据实时传回的数据确定封堵装置的位置,当封堵装置到达指定位置时,通过工控机下达指令,指令经过远程信号收发装置无线传输给地面管外信号收发装置,地面管外信号收发装置再通过管道管壁将指令信号传给管内信号收发装置,经信号放大处理为数字信号后传给封堵装置,至此指令到达封堵装置通过控制系统控制封堵装置工作。Specifically, the in-pipe signal transceiver device remains in contact with the inner pipe wall and continues to transmit signals. The signal reaches the ground outside the pipe signal transceiver device along the pipe wall, and the electrical signal is amplified and converted by the signal and transmitted to the remote signal transceiver in the electromagnetic wave signal mode. Then the electromagnetic wave signal is converted into a digital signal, and finally transmitted to the industrial computer through wired transmission, and the position of the blocking device is determined according to the data returned in real time. The remote signal transceiver device is wirelessly transmitted to the ground outside signal transceiver device, and the ground outside pipe signal transceiver device transmits the command signal to the inside pipe signal transceiver device through the pipe wall, and the signal is amplified and processed into a digital signal and then transmitted to the blocking device. The instruction arrives at the blocking device to control the blocking device to work through the control system.
具体地,管内信号收发装置中部为圆柱形结构,内有线缆通道,周围均部为四个圆柱形触手,触手顶部为导电接触片,触手内部在导电接触片下安置有弹簧与伸缩杆,导电接触片与A/D信号转换器间由线缆连通,A/D信号转换器再通过线缆接入封堵装置中。Specifically, the middle part of the signal transceiver device in the tube is a cylindrical structure, with a cable channel inside, and four cylindrical tentacles on the periphery, the top of the tentacles is a conductive contact piece, and a spring and a telescopic rod are arranged inside the tentacle under the conductive contact piece, The conductive contact piece and the A/D signal converter are connected by a cable, and the A/D signal converter is connected to the blocking device through the cable.
有益效果:Beneficial effects:
本发明采用了管道导电传输信号的原理,实现了外界的工控机与金属管道内部封堵装置的信息交互,而且信号传递速度更快、更稳定,传输过程更简便、设备成本价格更低廉,使封堵装置在管道中定位更精准。The invention adopts the principle of conducting signal transmission in the pipeline, realizes the information exchange between the external industrial computer and the internal blocking device of the metal pipeline, and the signal transmission speed is faster and more stable, the transmission process is simpler, and the equipment cost is lower. The blocking device is positioned more precisely in the pipeline.
附图说明:Description of drawings:
图1为管道智能封堵机器人双向通信系统及信号传输的示意图;Fig. 1 is the schematic diagram of two-way communication system and signal transmission of pipeline intelligent plugging robot;
图2为管道智能封堵机器人双向通信系统的工作流程图。Fig. 2 is the working flow chart of the two-way communication system of the pipeline intelligent plugging robot.
图3为管内信号收发装置的局部内视图。FIG. 3 is a partial inner view of the in-pipe signal transceiving device.
1-管内信号收发装置、101-管内信号收发装置中部的圆柱形结构、102-管内信号收发装置内部线缆通、103-圆柱形触手、104-导电接触片、105-弹簧、106-伸缩杆、107-A/D信号转换器、108-线缆、2-地面管外信号收发装置、3-远程信号收发装置、4-工控机。1- In-pipe signal transceiver device, 101- Cylindrical structure in the middle of the in-pipe signal transceiver device, 102- Internal cable connection of the in-pipe signal transceiver device, 103- Cylindrical tentacle, 104- Conductive contact piece, 105- Spring, 106- Telescopic rod , 107-A/D signal converter, 108-cable, 2-ground external signal transceiver device, 3-remote signal transceiver device, 4-industrial computer.
具体实施方式Detailed ways
下面结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
在本发明的描述中,需要说明的是,属于“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方向或位置关系为基于附图所述的方向或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,属于“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. The indicated direction or positional relationship is based on the direction or positional relationship described in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation or a specific orientation. construction and operation, and therefore should not be construed as limiting the invention. Furthermore, the references to "first" and "second" are for descriptive purposes only, and should not be construed as indicating or implying relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,属于“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise expressly specified and limited, “installation”, “connection” and “connection” should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
此外,下面所描述的本发明不同实施方式中所涉及的技术特征只要彼此之间未构成冲突就可以相互结合。In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
实施例1Example 1
如图1-3所示,一种管道智能封堵机器人双向通信系统,系统包括管内信号收发装置1、地面管外信号收发装置2、远程信号收发装置3、工控机4。As shown in Figure 1-3, a two-way communication system for a pipeline intelligent plugging robot includes an in-pipe signal transceiver 1, a ground outside-pipe signal transceiver 2, a remote signal transceiver 3, and an industrial computer 4.
进一步地,管内信号收发装置1中部为圆柱形结构101,内有线缆通道102,周围均部为四个圆柱形触手103,触手103顶部为导电接触片104,触手103内部在导电接触片104下安置有弹簧105与伸缩杆106,导电接触片104与A/D信号转换器107间由线缆108连通,A/D信号转换器107再通过线缆108接入封堵装置中。Further, the central part of the in-pipe signal transceiver device 1 is a
当封堵装置下入管道中并随油气一起运动后,管内信号收发装置1保持与内管壁接触,且持续发射信号,信号沿着管道管壁到达地面管外信号收发装置2,电信号经信号放大转换处理后以电磁波信号模式传输给远程信号收发装置3,再将电磁波信号转化为数字信号,最终通过有线传输传给工控机4,根据实时传回的数据确定封堵装置的位置,当封堵装置到达指定位置时,通过工控机4下达指令,指令经过远程信号收发装置3无线传输给地面管外信号收发装置2,地面管外信号收发装置2再通过管道管壁将指令信号传给管内信号收发装置1,经信号放大处理为数字信号后传给封堵装置,至此指令到达封堵装置通过控制系统控制封堵装置进一步工作。When the plugging device is lowered into the pipeline and moves with the oil and gas, the in-pipe signal transceiver 1 keeps in contact with the inner pipe wall and continues to transmit signals. After the signal is amplified and converted, it is transmitted to the remote signal transceiver 3 in the electromagnetic wave signal mode, and then the electromagnetic wave signal is converted into a digital signal, and finally transmitted to the industrial computer 4 through wired transmission, and the position of the blocking device is determined according to the data returned in real time. When the plugging device reaches the designated position, an instruction is issued through the industrial computer 4, and the instruction is wirelessly transmitted to the ground outside the pipe signal transceiver device 2 through the remote signal transceiver device 3, and the ground outside pipe signal transceiver device 2 transmits the instruction signal through the pipe wall to The in-pipe signal transceiving device 1 is amplified and processed into a digital signal and then transmitted to the blocking device. At this point, the instruction reaches the blocking device and the control system controls the blocking device to work further.
以上具体实施方式是对本发明的详细说明,不能认定本发明的具体实施方式只局限于这些说明,对于本发明所属技术领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干简单推演和替代,都应当视为属于本发明的保护范围。The above specific embodiment is a detailed description of the present invention, and it cannot be considered that the specific embodiment of the present invention is limited to these descriptions. Some simple deductions and substitutions should be considered as belonging to the protection scope of the present invention.
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