CN110701020A - High efficiency and energy saving reciprocating permanent magnet linear compressor - Google Patents
High efficiency and energy saving reciprocating permanent magnet linear compressor Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B35/00—Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for
- F04B35/04—Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for the means being electric
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B27/00—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
- F04B27/005—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders with two cylinders
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/12—Casings; Cylinders; Cylinder heads; Fluid connections
- F04B39/122—Cylinder block
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- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
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- H02K41/00—Propulsion systems in which a rigid body is moved along a path due to dynamo-electric interaction between the body and a magnetic field travelling along the path
- H02K41/02—Linear motors; Sectional motors
- H02K41/03—Synchronous motors; Motors moving step by step; Reluctance motors
- H02K41/031—Synchronous motors; Motors moving step by step; Reluctance motors of the permanent magnet type
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Abstract
本发明涉及一种高效节能往复式永磁直线压缩机,包括动力机构和压缩机机构,所述动力机构包括动子组件以及具有励磁线圈、并成对设置的定子组件。所述动子组件包括动子本体和磁体组件,所述动子本体由两个或以上分体设置的部分组成,并沿动子本体运动方向从两侧相向抵住所述磁体组件构成联动,所述动子本体与活塞杆联动连接。本发明通过分体设置的动子本体沿动子本体运动方向从两侧相向抵住所述磁体组件构成联动,无需从厚度方向对磁体组件提供支撑,因此不会额外增加磁体组件部分的厚度及气隙间距,从而更有利于提高气隙间磁场强度,增强压缩机电机有效磁场,从而有效提高了推力及效率。
The invention relates to a high-efficiency and energy-saving reciprocating permanent magnet linear compressor, comprising a power mechanism and a compressor mechanism. The power mechanism includes a mover assembly and a pair of stator assemblies with excitation coils. The mover assembly includes a mover body and a magnet assembly, and the mover body is composed of two or more parts arranged in separate parts, and is linked against the magnet assembly from both sides along the moving direction of the mover body, so that a linkage is formed. The mover body is linked and connected with the piston rod. In the present invention, the mover body that is arranged in separate parts presses against the magnet assembly from both sides along the moving direction of the mover body to form a linkage, so there is no need to provide support for the magnet assembly from the thickness direction, so the thickness and air of the magnet assembly part will not be increased. The gap spacing is more conducive to improving the magnetic field strength between the air gaps and enhancing the effective magnetic field of the compressor motor, thereby effectively improving the thrust and efficiency.
Description
技术领域technical field
本发明涉及一种往复式永磁直线压缩机,具体涉及一种高效节能往复式永磁直线压缩机。The invention relates to a reciprocating permanent magnet linear compressor, in particular to a high-efficiency and energy-saving reciprocating permanent magnet linear compressor.
背景技术Background technique
现有的往复式永磁直线压缩机通常包括动力机构和压缩机机构。所述动力机构包括具有励磁线圈的成对设置的定子组件和动子组件;所述压缩机机构包括缸体、活塞和活塞杆。所述动子组件包括动子本体和环形磁体组件,所述环形磁体组件固定设置在所述动子本体上,并处于所述成对设置的两个定子组件之间的气隙中,所述活塞杆与动子本体固定连接。通过在励磁线圈输入励磁电流使所述成对设置的定子组件产生磁场,在磁场和环形磁体组件的相互作用下驱动所述动子组件做往复运动并带动活塞杆和活塞,完成循环吸气、压缩过程。由往复式永磁直线压缩机的原理可知,定子组件产生磁场强度越强,则压缩机的功率越大,在不增加励磁电流的情况下,缩小两个定子组件之间的气隙,将有利于提高磁场强度,从而提高功率。然而,现有往复式永磁直线压缩机,其动子组件中的环形磁体组件通常是贴设在动子本体的表面,尤其是对于呈环形设置的环形磁体组件,由于动子本体自身的厚度,加大了两个定子组件之间的气隙,影响了磁场强度,从而降低了功率,尤其是大功率永磁直线压缩机,需要更大的环形磁体组件,进而需要更厚的动子本体支撑,对永磁直线压缩机的功率造成更大的影响。Existing reciprocating permanent magnet linear compressors generally include a power mechanism and a compressor mechanism. The power mechanism includes a pair of stator assemblies and mover assemblies with excitation coils; the compressor mechanism includes a cylinder block, a piston and a piston rod. The mover assembly includes a mover body and a ring magnet assembly, the ring magnet assembly is fixedly arranged on the mover body, and is located in the air gap between the two stator assemblies arranged in pairs, the The piston rod is fixedly connected with the mover body. By inputting excitation current to the excitation coil, the paired stator assemblies generate a magnetic field, and the mover assembly is driven to reciprocate and drive the piston rod and the piston under the interaction of the magnetic field and the ring magnet assembly to complete the cycle suction, compression process. According to the principle of the reciprocating permanent magnet linear compressor, the stronger the magnetic field strength generated by the stator assembly, the greater the power of the compressor. Without increasing the excitation current, reducing the air gap between the two stator assemblies will have It is beneficial to increase the magnetic field strength, thereby increasing the power. However, in the existing reciprocating permanent magnet linear compressor, the annular magnet assembly in the mover assembly is usually attached to the surface of the mover body, especially for the annular magnet assembly arranged in a ring shape, due to the thickness of the mover body itself , increasing the air gap between the two stator assemblies, affecting the magnetic field strength, thereby reducing the power, especially for high-power permanent magnet linear compressors, which require larger ring magnet assemblies, which in turn require a thicker mover body support, which has a greater impact on the power of the permanent magnet linear compressor.
发明内容SUMMARY OF THE INVENTION
针对现有技术存在的不足,本发明的目的在于提供一种结构合理、效率更高的往复式永磁直线压缩机。In view of the deficiencies in the prior art, the purpose of the present invention is to provide a reciprocating permanent magnet linear compressor with a reasonable structure and higher efficiency.
为实现上述目的,本发明提供了如下技术方案:一种高效节能往复式永磁直线压缩机,包括动力机构和压缩机机构,所述动力机构包括动子组件以及具有励磁线圈、并成对设置的定子组件,所述成对设置的定子组件之间间隙形成气隙;所述动子组件包括动子本体和磁体组件,所述压缩机机构包括缸体、活塞和活塞杆;其特征在于:所述动子本体由两个或以上分体设置的部分组成,所述磁体组件可移动地设置在所述成对设置的定子组件的气隙中,所述动子本体两个或以上分体设置的部分沿动子本体运动方向从两侧相向抵住所述磁体组件构成联动,所述动子组件可移动地设置,所述动子本体与活塞杆联动连接。In order to achieve the above purpose, the present invention provides the following technical solutions: a high-efficiency and energy-saving reciprocating permanent magnet linear compressor, including a power mechanism and a compressor mechanism, the power mechanism includes a mover assembly and has excitation coils and are arranged in pairs The stator assembly, the gap between the paired stator assemblies forms an air gap; the mover assembly includes a mover body and a magnet assembly, and the compressor mechanism includes a cylinder, a piston and a piston rod; it is characterized in that: The mover body is composed of two or more separate parts, the magnet assembly is movably arranged in the air gap of the paired stator assemblies, and the mover body is two or more separate parts The arranged part is opposed to the magnet assembly from two sides along the movement direction of the mover body to form a linkage, the mover assembly is movably arranged, and the mover body is linked with the piston rod.
由于本发明技术方案中,通过分体设置的动子本体沿动子本体运动方向从两侧相向抵住所述磁体组件构成联动,无需从厚度方向对磁体组件提供支撑,因此不会额外增加磁体组件部分的厚度及气隙间距,从而更有利于提高气隙间磁场强度,增强压缩机电机有效磁场,从而有效提高了推力及效率。Because in the technical solution of the present invention, the mover body that is arranged in a separate body presses against the magnet assembly from both sides along the moving direction of the mover body to form a linkage, and there is no need to provide support for the magnet assembly from the thickness direction, so no additional magnet assembly is required. Part of the thickness and air gap spacing, which is more conducive to improving the magnetic field strength between the air gaps, enhancing the effective magnetic field of the compressor motor, thereby effectively improving the thrust and efficiency.
作为本发明的进一步设置:所述成对设置的定子组件由内定子组件和外定子组件组成,所述内定子组件和外定子组件整体均为环形,所述内定子组件的外径小于外定子组件的内径,所述内定子组件套设在外定子组件的中心,所述内定子组件与外定子组件之间的间隙构成环形气隙;所述磁体组件呈环状构成环形磁体组件,所述分体设置的动子本体的两个部分从轴向两侧相向抵住所述环形磁体组件的两侧端面构成联动。所述内定子组件和外定子组件整体均采用环形,更有利于在较小的整机体积中获得更大的推力及功率。As a further arrangement of the present invention: the paired stator assemblies are composed of an inner stator assembly and an outer stator assembly, the inner stator assembly and the outer stator assembly are both annular as a whole, and the outer diameter of the inner stator assembly is smaller than that of the outer stator The inner diameter of the assembly, the inner stator assembly is sleeved in the center of the outer stator assembly, the gap between the inner stator assembly and the outer stator assembly forms an annular air gap; the magnet assembly is annular to form an annular magnet assembly, and the The two parts of the mover body disposed in the body are opposed to the two side end faces of the ring magnet assembly from two sides in the axial direction to form a linkage. The inner stator assembly and the outer stator assembly are annular as a whole, which is more conducive to obtaining greater thrust and power in a smaller overall machine volume.
作为本发明的进一步设置:所述往复式永磁直线压缩机设有一组成对设置的定子组件、一组所述压缩机机构、联动轴和机座组件;所述机座组件上固定设有定子容腔,所述定子组件设置在定子容腔中,所述联动轴可滑动地设置在所述机座组件上,所述动子本体与所述联动轴固定连接,所述联动轴与活塞杆联动连接,构成所述动子本体与活塞杆联动连接,形成往复式永磁直线单缸压缩机。As a further arrangement of the present invention: the reciprocating permanent magnet linear compressor is provided with a pair of stator assemblies, a set of the compressor mechanism, a linkage shaft and a frame assembly; the frame assembly is fixedly provided with a stator The stator assembly is disposed in the stator cavity, the linkage shaft is slidably disposed on the base assembly, the mover body is fixedly connected with the linkage shaft, and the linkage shaft is connected to the piston rod The linkage connection constitutes the linkage connection between the mover body and the piston rod to form a reciprocating permanent magnet linear single-cylinder compressor.
作为本发明的进一步设置:所述机座组件包括内孔与联动轴相适配的轴套管、左端板和右端板,所述左端板和右端板的中心设有供联动轴穿入的轴孔,所述左端板和右端板分别固定设置在轴套管的两端,所述左端板、右端板和轴套管之间围成的环形空间构成定子容腔,所述内定子组件和外定子组件设置在定子容腔中,所述环形磁体组件设置在内定子组件和外定子组件之间的气隙中;所述动子本体由两个分体设置的左动子和右动子组成,所述左动子和右动子均为整体呈一端开口一端设有底部的筒状构件,所述左动子和右动子的筒壁截面形状与气隙截面形状相同并间隙配合,所述左动子和右动子开口一端的筒壁上均设有若干条轴向切槽,使得所述左动子和右动子的筒壁前部形成有若干条顶爪,所述左端板和右端板对应位置设有与所述顶爪间隙相配的插槽孔,所述左动子和右动子的顶爪分别从所述左端板和右端板的插槽孔插入至气隙中,从两侧相向抵住所述环形磁体组件的两端面构成轴向联动;所述左动子和右动子底部中心设有供联动轴穿过的穿孔,所述联动轴穿过轴套管、所述左端板和右端板中心的轴孔及所述左动子和右动子底部中心的穿孔,所述联动轴与轴套管轴向可相对滑动地设置,所述联动轴两端分别与左动子和右动子固定连接形成轴向联动;所述缸体为一端开口一端设有底部的筒状构件,内部设有气缸室,所述缸体的开口端与左端板相对并固定连接,所述活塞设置在气缸室中,所述联动轴端部从穿孔中穿出与活塞杆连接构成联动。通过上述设置,所述动子本体能够很好地抵住所述环形磁体组件的两端面构成轴向联动,结构简单且工作可靠。As a further arrangement of the present invention: the machine base assembly includes a shaft sleeve whose inner hole is adapted to the linkage shaft, a left end plate and a right end plate, and the center of the left end plate and the right end plate is provided with a shaft for the linkage shaft to penetrate The left end plate and the right end plate are respectively fixed on both ends of the shaft sleeve, the annular space enclosed between the left end plate, the right end plate and the shaft sleeve constitutes a stator cavity, the inner stator assembly and the outer The stator assembly is arranged in the stator cavity, and the annular magnet assembly is arranged in the air gap between the inner stator assembly and the outer stator assembly; the mover body is composed of two separate left movers and right movers , the left mover and the right mover are cylindrical members with one end open and one end provided with a bottom as a whole. The cylinder walls at the open ends of the left and right movers are provided with a number of axial slots, so that a number of top claws are formed at the front of the cylinder walls of the left and right movers, and the left end plate is The position corresponding to the right end plate is provided with a slot hole matched with the gap of the top claw, and the top claw of the left and right mover is respectively inserted into the air gap from the slot hole of the left end plate and the right end plate, The two end faces of the ring magnet assembly are pressed against each other from both sides to form an axial linkage; the bottom center of the left mover and the right mover is provided with a through hole for the linkage shaft to pass through, and the linkage shaft passes through the shaft sleeve, the The shaft hole in the center of the left end plate and the right end plate and the hole in the bottom center of the left mover and the right mover, the linkage shaft and the shaft sleeve are axially slidable relative to each other, and the two ends of the linkage shaft are respectively connected to the left and right. The mover and the right mover are fixedly connected to form an axial linkage; the cylinder body is a cylindrical member with an open end at one end and a bottom, and a cylinder chamber is arranged inside, and the open end of the cylinder body is opposite to the left end plate and is fixedly connected, The piston is arranged in the cylinder chamber, and the end of the linkage shaft penetrates through the hole and is connected with the piston rod to form a linkage. Through the above arrangement, the mover body can well press against the two end faces of the annular magnet assembly to form an axial linkage, and the structure is simple and the operation is reliable.
作为本发明的进一步设置:所述往复式永磁直线压缩机设有一组成对设置的定子组件、联动轴、机座组件和两组所述压缩机机构;两组所述压缩机机构分别包括左缸体、左活塞和左活塞杆及右缸体、右活塞和右活塞杆;所述机座组件上固定设有定子容腔,所述定子组件设置在定子容腔中,所述联动轴可滑动地设置在所述机座组件上,所述动子本体与所述联动轴固定连接,所述联动轴两端分别与左活塞杆和右活塞杆联动连接,构成所述动子本体与活塞杆联动连接,形成往复式永磁直线双缸压缩机。As a further arrangement of the present invention: the reciprocating permanent magnet linear compressor is provided with a pair of stator assemblies, linkage shafts, base assemblies and two groups of the compressor mechanisms; the two groups of the compressor mechanisms respectively include a left A cylinder body, a left piston and a left piston rod, a right cylinder body, a right piston and a right piston rod; a stator cavity is fixed on the base assembly, the stator assembly is arranged in the stator cavity, and the linkage shaft can It is slidably arranged on the base assembly, the mover body is fixedly connected with the linkage shaft, and the two ends of the linkage shaft are respectively linked with the left piston rod and the right piston rod to form the mover body and the piston. The rods are linked together to form a reciprocating permanent magnet linear twin-cylinder compressor.
作为本发明的进一步设置:所述机座组件包括内孔与联动轴相适配的轴套管、左端板和右端板,所述左端板和右端板的中心设有供联动轴穿入的轴孔,所述左端板和右端板分别固定设置在轴套管的两端,所述左端板、右端板和轴套管之间围成的环形空间构成定子容腔,所述内定子组件和外定子组件设置在所述定子容腔中,所述环形磁体组件设置在内定子组件和外定子组件之间的气隙中;所述动子本体由两个分体设置的左动子和右动子组成,所述左动子和右动子均为整体呈一端开口一端设有底部的筒状构件,所述左动子和右动子的筒壁截面形状与气隙截面形状相同并间隙配合,所述左动子和右动子开口一端的筒壁上均设有若干条轴向切槽,使得所述左动子和右动子的筒壁前部形成有若干条顶爪,所述左端板和右端板对应位置设有与所述顶爪间隙相配的插槽孔,所述左动子和右动子的顶爪分别从所述左端板和右端板的插槽孔插入至气隙中,从两侧相向抵住所述环形磁体组件的两端面构成联动;所述左动子和右动子底部中心设有供联动轴穿过的穿孔,所述联动轴穿过轴套管、所述左端板和右端板中心的轴孔及所述左动子和右动子底部中心的穿孔,所述联动轴与轴套管轴向可相对滑动地设置,所述联动轴两端分别与左动子和右动子固定连接形成轴向联动;所述左缸体和右缸体均为一端开口一端设有底部的筒状构件,内部分别设有左气缸室和右气缸室,所述左缸体和右缸体设置在左右两端,所述左缸体和右缸体开口端分别与左端板和右端板相对并固定连接,所述左活塞和右活塞分别设置在左气缸室和右气缸室中,所述联动轴两端从穿孔中穿出分别与左活塞杆和右活塞杆连接构成联动。通过上述设置,本高效节能往复式永磁直线压缩机可以构成双压缩机,双向做功,效率更高。As a further arrangement of the present invention: the machine base assembly includes a shaft sleeve whose inner hole is adapted to the linkage shaft, a left end plate and a right end plate, and the center of the left end plate and the right end plate is provided with a shaft for the linkage shaft to penetrate The left end plate and the right end plate are respectively fixed on both ends of the shaft sleeve, the annular space enclosed between the left end plate, the right end plate and the shaft sleeve constitutes a stator cavity, the inner stator assembly and the outer The stator assembly is arranged in the stator cavity, and the annular magnet assembly is arranged in the air gap between the inner stator assembly and the outer stator assembly; the mover body is composed of two separate left movers and right movers. The left mover and the right mover are both cylindrical members with an open end at one end and a bottom at the other end, and the cylinder wall cross-sectional shape of the left mover and the right mover is the same as the air gap cross-sectional shape and is clearance fit , the cylinder wall at the opening end of the left mover and the right mover is provided with a number of axial slots, so that a number of top claws are formed in the front of the cylinder wall of the left mover and the right mover. The corresponding positions of the left end plate and the right end plate are provided with slot holes matched with the gaps of the top claws, and the top claws of the left and right movers are respectively inserted into the air gaps from the slot holes of the left and right end plates. The two end faces of the ring magnet assembly are opposed to each other from both sides to form a linkage; the bottom center of the left mover and the right mover is provided with a perforation for the linkage shaft to pass through, and the linkage shaft passes through the shaft sleeve, the The shaft hole in the center of the left end plate and the right end plate and the hole in the bottom center of the left mover and the right mover, the linkage shaft and the shaft sleeve are axially slidable relative to each other, and the two ends of the linkage shaft are respectively connected to the left and right. The mover and the right mover are fixedly connected to form an axial linkage; the left cylinder block and the right cylinder block are both cylindrical members with one end open and one end provided with a bottom, and a left cylinder chamber and a right cylinder chamber are respectively arranged inside, and the left cylinder body and the right cylinder chamber are respectively provided. The cylinder body and the right cylinder body are arranged at the left and right ends, the open ends of the left and right cylinder bodies are respectively opposite and fixedly connected with the left end plate and the right end plate, and the left piston and the right piston are respectively arranged in the left cylinder chamber and the right end plate. In the cylinder chamber, the two ends of the linkage shaft protrude from the perforations and are respectively connected to the left piston rod and the right piston rod to form a linkage. Through the above arrangement, the high-efficiency and energy-saving reciprocating permanent magnet linear compressor can form a double compressor, which can perform work in both directions and has higher efficiency.
作为本发明的进一步设置:所述往复式永磁直线压缩机设有两组成对设置的定子组件、两组所述环形磁体组件、联动轴、机座组件和两组所述压缩机机构;两组所述压缩机机构分别包括左缸体、左活塞和左活塞杆及右缸体、右活塞和右活塞杆;所述机座组件上固定设有两个定子容腔,所述两组成对设置的定子组件分别设置在两个定子容腔中,所述联动轴可滑动地设置在所述机座组件上,所述动子本体与所述联动轴固定连接,所述联动轴两端分别与左活塞杆和右活塞杆联动连接,构成所述动子本体与活塞杆联动连接,形成往复式永磁直线双缸压缩机。As a further arrangement of the present invention: the reciprocating permanent magnet linear compressor is provided with two pairs of stator assemblies, two sets of the ring magnet assemblies, a linkage shaft, a frame assembly and two sets of the compressor mechanisms; two The compressor mechanisms respectively include a left cylinder, a left piston and a left piston rod, and a right cylinder, a right piston and a right piston rod; two stator cavities are fixed on the base assembly, and the two sets are paired The arranged stator assemblies are respectively arranged in two stator cavities, the linkage shaft is slidably arranged on the base assembly, the mover body is fixedly connected with the linkage shaft, and the two ends of the linkage shaft are respectively Linked with the left piston rod and the right piston rod, the mover body is linked with the piston rod to form a reciprocating permanent magnet linear double-cylinder compressor.
作为本发明的进一步设置:所述机座组件包括内孔与联动轴相适配的轴套管、左端板、左中间板和右中间板、右端板;所述动子本体由分体设置的左动子、中动子和右动子组成;所述左端板、左中间板、右中间板及右端板的中心设有供联动轴穿入的轴孔,所述左端板、左中间板、右中间板及右端板分别依次固定设置在轴套管上,所述左端板、左中间板及轴套管之间围成的环形空间构成左定子容腔,所述右中间板、右端板及轴套管之间围成的环形空间构成右定子容腔,左定子容腔和右定子容腔构成所述的两个定子容腔,所述两组成对设置的定子组件分别设置在左定子容腔和右定子容腔中,两组所述环形磁体组件分别设置在两组定子组件的气隙中,所述左动子和右动子均为整体呈一端开口一端设有底部的筒状构件,所述中动子为直筒状构件,左动子、中动子和右动子直径相同,且筒壁截面形状与气隙截面形状相同并间隙配合,所述左动子和右动子开口端的筒壁上均设有若干条轴向切槽,使得所述左动子和右动子的筒壁前部形成有若干条顶爪,所述中动子两端的筒壁上同样均设有若干条轴向切槽形成有若干条顶爪,所述中动子设置在左中间板、右中间板之间,所述左端板、左中间板、右中间板及右端板对应位置设有与所述顶爪间隙相配的插槽孔,所述左动子、中动子和右动子的顶爪分别从所述左端板、左中间板、右中间板及右端板的插槽孔插入至气隙中,从两侧相向分别抵住两组所述环形磁体组件的两端面构成联动;所述左动子和右动子底部中心设有供联动轴穿过的穿孔,所述联动轴穿过所述轴套管、左端板、左中间板、右中间板及右端板中心的轴孔及所述左动子、右动子底部中心的穿孔和中动子内孔,所述联动轴与轴套管轴向可相对滑动地设置,所述联动轴两端分别与左动子和右动子固定连接形成轴向联动;所述左缸体和右缸体均为一端开口一端设有底部的筒状构件,内部分别设有左气缸室和右气缸室,所述左缸体和右缸体的开口端分别与左端板和右端板相对并固定连接,所述左活塞和右活塞分别设置在左气缸室和右气缸室中,所述联动轴两端从穿孔中穿出分别与左活塞杆和右活塞杆连接构成联动。通过设置两组成对设置的定子组件、两组所述环形磁体组件,可以使得双压缩机获得双倍的推力,进一步提高了功率。As a further arrangement of the present invention: the base assembly includes a shaft sleeve with an inner hole adapted to the linkage shaft, a left end plate, a left middle plate, a right middle plate, and a right end plate; the mover body is composed of a separate set of The left mover, the middle mover and the right mover are composed; the center of the left end plate, the left middle plate, the right middle plate and the right end plate is provided with a shaft hole for the linkage shaft to penetrate, the left end plate, the left middle plate, The right middle plate and the right end plate are respectively fixed and arranged on the shaft sleeve in sequence, the annular space enclosed between the left end plate, the left middle plate and the shaft sleeve constitutes the left stator cavity, and the right middle plate, the right end plate and the shaft sleeve form a left stator cavity. The annular space enclosed between the shaft sleeves constitutes the right stator chamber, the left stator chamber and the right stator chamber constitute the two stator chambers, and the two pairs of stator assemblies are respectively arranged in the left stator chamber. In the cavity and the right stator cavity, the two sets of ring magnet assemblies are respectively arranged in the air gaps of the two sets of stator assemblies, and the left mover and the right mover are both cylindrical members with one end open and one end provided with a bottom. , the middle mover is a straight cylindrical member, the left mover, the middle mover and the right mover have the same diameter, and the cross-sectional shape of the cylinder wall is the same as the air gap cross-sectional shape and fits with clearance, and the left mover and the right mover are open. The cylinder walls at the ends are provided with a number of axial slots, so that a number of top claws are formed at the front of the cylinder walls of the left and right movers, and the cylinder walls at both ends of the middle mover are also provided with Several axial slots are formed with several top claws, the middle mover is arranged between the left middle plate and the right middle plate, and the corresponding positions of the left end plate, the left middle plate, the right middle plate and the right end plate are provided with The slot holes matched with the clearance of the top claws, the top claws of the left mover, the middle mover and the right mover are respectively inserted into the slot holes of the left end plate, the left middle plate, the right middle plate and the right end plate. In the air gap, the two end faces of the two sets of ring magnet assemblies are pressed against each other from opposite sides to form a linkage; the bottom center of the left mover and the right mover is provided with a perforation for the linkage shaft to pass through, and the linkage shaft passes through. Through the shaft hole in the center of the shaft sleeve, the left end plate, the left middle plate, the right middle plate and the right end plate, the hole in the bottom center of the left mover and the right mover, and the inner hole of the middle mover, the linkage shaft is connected to the center of the center mover. The shaft sleeve is axially slidable relatively, and the two ends of the linkage shaft are respectively fixedly connected with the left mover and the right mover to form an axial linkage; the left cylinder body and the right cylinder body are both open at one end and provided with a bottom at the other end A left cylinder chamber and a right cylinder chamber are respectively provided inside, the open ends of the left and right cylinders are respectively opposite to the left and right end plates and are fixedly connected, and the left and right pistons are respectively set In the left cylinder chamber and the right cylinder chamber, the two ends of the linkage shaft protrude from the through holes and are respectively connected to the left piston rod and the right piston rod to form a linkage. By arranging two sets of paired stator assemblies and two sets of the ring magnet assemblies, the dual compressors can obtain double the thrust, thereby further improving the power.
作为本发明的进一步设置:所述左缸体和右缸体均设置有弹簧容腔,所述弹簧容腔中设有弹性件,所述弹性件分别使得所述动子组件具有一个与所述动子组件运动方向相反的弹性阻尼力,使得所述活塞、弹性件和所述动子组件形成一个弹性系统。通过上述设置,所述定子采用的的励磁电流频率与所述弹性系统的共振频率相同时,就可以以最小的能耗达到压缩机最大的压缩行程,因此最为高效节能。As a further arrangement of the present invention: the left cylinder body and the right cylinder body are both provided with spring chambers, and elastic members are arranged in the spring chambers, and the elastic members respectively enable the mover assembly to have a The elastic damping force in the opposite movement direction of the mover assembly makes the piston, the elastic member and the mover assembly form an elastic system. Through the above arrangement, when the frequency of the excitation current used by the stator is the same as the resonance frequency of the elastic system, the maximum compression stroke of the compressor can be achieved with the minimum energy consumption, and therefore the most efficient and energy-saving.
作为本发明的进一步设置:所述弹性件为螺旋压缩弹簧,所述左缸体和右缸体中设有阶梯轴状的容腔,阶梯轴状的容腔中直径较小的容腔构成气缸室,阶梯轴状的容腔中直径较大的容腔构成所述弹簧容腔,所述弹簧容腔直径与压缩弹簧、左动子和右动子直径间隙配合,所述压缩弹簧一端弹性抵在容腔的肩阶上,另一端弹性抵在左动子或右动子端面上构成所述弹性系统。As a further arrangement of the present invention: the elastic member is a helical compression spring, the left cylinder block and the right cylinder block are provided with a stepped shaft-shaped cavity, and the cavity with a smaller diameter in the stepped shaft-shaped cavity constitutes a cylinder In the stepped shaft-shaped cavity, the larger diameter cavity constitutes the spring cavity. The diameter of the spring cavity is in clearance fit with the diameters of the compression spring, the left mover and the right mover, and one end of the compression spring elastically resists On the shoulder step of the cavity, the other end elastically presses against the end face of the left mover or the right mover to form the elastic system.
作为本发明的进一步设置:所述容腔的肩阶上设有与所述压缩弹簧端部间隙配合的凹槽,所述压缩弹簧一端处于凹槽中,另一端弹性抵在左动子或右动子端面上构成所述弹性系统。As a further arrangement of the present invention: the shoulder of the cavity is provided with a groove that is clearance fit with the end of the compression spring, one end of the compression spring is in the groove, and the other end elastically abuts against the left mover or the right The elastic system is formed on the end face of the mover.
作为本发明的进一步设置:所述磁体组件整体由永磁体构成。As a further arrangement of the present invention: the magnet assembly is composed of permanent magnets as a whole.
作为本发明的进一步设置:所述磁体组件包括支架和若干块永磁体组成,所述若干块永磁体嵌设在所述支架上。所述支架由厚度与气隙相配且间隙配合的环状构件构成,所述支架的边缘均匀间隔设置若干个矩形缺口,缺口两边呈弧形凹槽设置,所述永磁体为形状及厚度与缺口相配,且弧度与所述支架直径相配的瓦形,两侧边缘截面为弧形,与缺口两边弧形凹槽相配,所述永磁体插设在所述缺口中构成所述环形磁体组件。通过设置支架嵌设若干块永磁体组成磁体组件,可以降低成本,方便制作。As a further arrangement of the present invention: the magnet assembly includes a bracket and a plurality of permanent magnets, and the plurality of permanent magnets are embedded on the bracket. The bracket is composed of a ring-shaped member whose thickness matches the air gap and is gap-fitted. The edge of the bracket is evenly spaced with a number of rectangular gaps, and the two sides of the gap are arranged in arc grooves. The shape and thickness of the permanent magnet are related to the gap. It is a tile shape with a radian that matches the diameter of the bracket. The cross-section of the edges on both sides is arc-shaped, which matches with the arc-shaped grooves on both sides of the gap. The permanent magnet is inserted into the gap to form the ring magnet assembly. By arranging a bracket to embed a plurality of permanent magnets to form a magnet assembly, the cost can be reduced and the manufacture can be facilitated.
附图说明Description of drawings
图1为本发明具体实施例1内部结构剖视图;1 is a cross-sectional view of the internal structure of a specific embodiment 1 of the present invention;
图2为本发明具体实施例2内部结构剖视图;2 is a sectional view of the internal structure of the
图3为本发明具体实施例2结构局部分解图之一;Fig. 3 is one of the partial exploded views of the structure of the
图4为本发明具体实施例2结构局部分解图之二;Fig. 4 is the second partial exploded view of the structure of the
图5为本发明具体实施例2结构局部分解图之三;Fig. 5 is the third partial exploded view of the structure of the
图6为本发明具体实施例2机座组件立体结构示意图;FIG. 6 is a schematic three-dimensional structure diagram of a machine base assembly according to
图7为本发明左动子、右动子具体实施例立体结构示意图;7 is a schematic three-dimensional structural diagram of a specific embodiment of the left mover and the right mover of the present invention;
图8为本发明具体实施例3外观立体结构示意图;8 is a schematic diagram of the three-dimensional structure of the appearance of the
图9为本发明具体实施例3内部结构剖视图;9 is a cross-sectional view of the internal structure of the
图10为本发明具体实施例3机座组件立体结构示意图FIG. 10 is a schematic diagram of the three-dimensional structure of the base assembly according to the third embodiment of the present invention
图11为本发明具体实施例3结构局部分解图之一;11 is one of the partial exploded views of the structure of the
图12为本发明具体实施例3结构局部分解图之二;Fig. 12 is the second partial exploded view of the structure of the
图13为本发明磁体组件具体实施例立体结构示意图;13 is a schematic three-dimensional structural diagram of a specific embodiment of the magnet assembly of the present invention;
图14为本发明磁体组件具体实施例结构分解图。FIG. 14 is an exploded view of the structure of a specific embodiment of the magnet assembly of the present invention.
具体实施方式Detailed ways
本发明高效节能往复式永磁直线压缩机包括动力机构和压缩机机构,所述动力机构包括动子组件以及具有励磁线圈、并成对设置的定子组件。成对设置的定子组件可以是上下成对或是同心环状内外成对设置,所述成对设置的定子组件之间间隙形成气隙。所述压缩机机构包括缸体、活塞和活塞杆。所述动子组件包括动子本体和磁体组件,所述动子本体由两个或以上分体设置的部分组成,所述两个或以上分体设置的部分沿动子本体运动方向从两侧相向抵住所述磁体组件构成联动,所述动子组件可移动地设置,所述磁体组件可移动地设置在所述成对设置的定子组件的气隙中,所述动子本体与活塞杆联动连接,带动活塞杆及活塞作往复运动,完成压缩机功能。如果只在一端设置有压缩机机构,则可构成单缸往复式永磁直线压缩机,如果在两端均设置有压缩机机构,则可构成双缸往复式永磁直线压缩机。The high-efficiency and energy-saving reciprocating permanent magnet linear compressor of the present invention includes a power mechanism and a compressor mechanism. The power mechanism includes a mover assembly and a pair of stator assemblies with excitation coils. The stator assemblies arranged in pairs may be upper and lower pairs or concentric annular inner and outer pairs, and the gaps between the paired stator assemblies form air gaps. The compressor mechanism includes a cylinder, a piston and a piston rod. The mover assembly includes a mover body and a magnet assembly, and the mover body is composed of two or more separate parts, and the two or more separate parts are arranged from both sides along the moving direction of the mover body. Opposite to the magnet assembly to form a linkage, the mover assembly is movably arranged, the magnet assembly is movably arranged in the air gap of the pair of stator assemblies, and the mover body is linked with the piston rod Connected to drive the piston rod and piston to reciprocate to complete the compressor function. If only one end is provided with a compressor mechanism, a single-cylinder reciprocating permanent magnet linear compressor can be constructed, and if both ends are provided with a compressor mechanism, a double-cylinder reciprocating permanent magnet linear compressor can be constructed.
对于同心环状内外成对设置的定子组件,优选由内定子组件和外定子组件组成,所述内定子组件和外定子组件整体均为环形,优选为圆环形,所述内定子组件的外径小于外定子组件的内径,所述内定子组件同心地套设在外定子组件的中心,所述内定子组件与外定子组件之间的间隙构成所述气隙;所述磁体组件呈环状构成环形磁体组件,所述分体设置的动子本体的两个部分从轴向两侧相向抵住所述环形磁体组件的两侧端面构成联动。The concentric annular inner and outer stator assemblies are preferably composed of an inner stator assembly and an outer stator assembly. The inner stator assembly and the outer stator assembly are both annular as a whole, preferably annular, and the outer stator assembly of the inner stator assembly is annular. The diameter is smaller than the inner diameter of the outer stator assembly, the inner stator assembly is concentrically sleeved in the center of the outer stator assembly, and the gap between the inner stator assembly and the outer stator assembly constitutes the air gap; the magnet assembly is annular. In the ring magnet assembly, the two parts of the separate mover body are opposed to the two end faces of the ring magnet assembly from opposite sides in the axial direction to form a linkage.
下面将结合附图及优选具体实施例对本发明作进一步说明。The present invention will be further described below with reference to the accompanying drawings and preferred specific embodiments.
具体实施例1:Specific embodiment 1:
本具体实施例以高效节能往复式永磁直线单缸压缩机为例,包括动力机构、联动轴4、机座组件和一组压缩机机构。This specific embodiment takes the high-efficiency and energy-saving reciprocating permanent magnet linear single-cylinder compressor as an example, which includes a power mechanism, a
如图1所示,所述机座组件包括内孔与联动轴4相适配的轴套管1、左端板2和右端板3,所述左端板2和右端板3的直径优选与外定子组件直径相同,所述左端板2和右端板3呈对称设置,所述左端板2和右端板3的中心设有供联动轴4穿入的轴孔17,所述左端板2和右端板3可以通过压紧螺母5或紧配的方式分别固定设置在轴套管1的两端,所述左端板2、右端板3和轴套管1之间围成的环形空间构成定子容腔6。As shown in FIG. 1 , the base assembly includes a shaft sleeve 1 with an inner hole adapted to the
所述动力机构包括动子组件以及具有励磁线圈、并成对设置的定子组件。所述定子组件由内定子组件7和外定子组件8组成,所述内定子组件7和外定子组件8整体均为圆环形,所述内定子组件7的外径小于外定子组件8的内孔径,所述内定子组件7同心地套设在外定子组件8的中心,所述内定子组件7的内孔径与所述轴套管1外径相适配,由所述内定子组件7和外定子组件8组成的定子组件设置在所述定子容腔6中,所述内定子组件7与外定子组件8之间的间隙构成所述气隙9。The power mechanism includes a mover assembly and a stator assembly having excitation coils and arranged in pairs. The stator assembly is composed of an inner stator assembly 7 and an
所述动子组件包括动子本体和磁体组件10。所述磁体组件10呈环状构成环形磁体组件10,磁体组件10的直径及厚度与所述气隙9相配且间隙配合,使得其在所述气隙9中可以往复运动。所述磁体组件10可以是整体由相应形状的环形永磁体构成;所述磁体组件10也可以是包括支架1001和若干块永磁体1002组成,所述若干块永磁体1002嵌设在所述支架1001上,本具体实施例即采用这种方式。具体地,所述支架1001可以是由厚度与气隙9相配且间隙配合的环状构件构成,优选由非导磁金属如不锈钢带制作的金属环构成,所述支架1001的边缘均匀间隔设置若干个矩形缺口1003,缺口1003两边呈弧形凹槽设置,所述永磁体1002为形状及厚度与缺口1003相配,且弧度与所述支架1001直径相配的瓦形,两侧边缘截面为弧形,与缺口1003两边弧形凹槽相配,所述永磁体1002插设在所述缺口1003中构成所述环形磁体组件10,所述环形磁体组件10设置在内定子组件7和外定子组件8之间的气隙9中。The mover assembly includes a mover body and a
本具体实施例中,如图7所示,所述动子本体由两个分体设置的左动子11和右动子12组成。所述左动子11和右动子12均为整体呈一端开口一端设有底部的筒状构件,两者呈对称设置。所述左动子11和右动子12的筒壁截面形状与气隙9截面形状相同并直径相配成间隙配合,所述左动子11和右动子12开口一端的筒壁上均设有若干条轴向切槽13,切槽13优选为均匀分布,使得所述左动子11和右动子12的筒壁前部形成有若干条顶爪14,所述左端板2和右端板3对应位置设有与所述顶爪14间隙相配的插槽孔16,所述左动子11和右动子12的顶爪14分别从所述左端板2和右端板3的插槽孔16插入至气隙9中,从两侧相向抵住所述环形磁体组件10的两侧端面构成轴向联动。In this specific embodiment, as shown in FIG. 7 , the mover body is composed of two separate
所述左动子11和右动子12底部中心设有供联动轴4穿过的穿孔15,所述左动子11和右动子12同轴设置在所述左端板2和右端板3外侧,所述联动轴4穿过轴套管1、所述左端板2和右端板3中心的轴孔17及所述左动子11和右动子12底部中心的穿孔15,所述联动轴4与轴套管1轴向可相对滑动地设置,所述联动轴4两端分别与左动子11和右动子12固定连接形成轴向联动。The bottom center of the
所述压缩机机构包括缸体18、活塞19和活塞杆20,所述缸体18为一端开口、另一端设有底部的筒状构件,内部设有气缸室1801,开口端直径优选与所述左端板2和右端板3的直径相同,所述缸体18的开口端与左端板2或右端板3相对并固定连接,本具体实施例中,所述缸体18的开口端与右端板3相对并固定连接,所述左端板2上固定连接一端盖34,所述端盖34中心设有与所述联动轴4端部滑动配合的轴孔,所述活塞19设置在气缸室1801中,所述联动轴4两端部从穿孔15中穿出,一端与活塞杆20连接构成联动,另一端滑动配合在所述端盖34中心的轴孔中,组成往复式永磁直线单缸压缩机。The compressor mechanism includes a
具体实施例2:Specific embodiment 2:
本具体实施例以高效节能往复式永磁直线双缸压缩机为例,如图2所示,高效节能往复式永磁直线双缸压缩机包括动力机构、联动轴4、机座组件和两组压缩机机构。所述机座组件上固定设有定子容腔,所述定子组件设置在定子容腔中,所述联动轴可滑动地设置在所述机座组件上,所述动子本体与所述联动轴固定连接,所述联动轴两端分别与左活塞杆和右活塞杆联动连接,构成所述动子本体与活塞杆联动连接,形成往复式永磁直线双缸压缩机。This specific embodiment takes the high-efficiency and energy-saving reciprocating permanent magnet linear two-cylinder compressor as an example. As shown in FIG. 2 , the high-efficiency and energy-saving reciprocating permanent magnet linear two-cylinder compressor includes a power mechanism, a
如图3-5所示,本具体实施例中,所述机座组件包括内孔与联动轴4相适配的轴套管1、左端板2和右端板3,所述左端板2和右端板3的直径优选与外定子组件直径相同,所述左端板2和右端板3呈对称设置,所述左端板2和右端板3的中心设有供联动轴4穿入的轴孔17,所述左端板2和右端板3可以通过压紧螺母5或紧配的方式分别固定设置在轴套管1的两端,所述左端板2、右端板3和轴套管1之间围成的环形空间构成定子容腔6,如图6所示。As shown in FIGS. 3-5 , in this specific embodiment, the base assembly includes a shaft sleeve 1 whose inner hole is adapted to the
所述动力机构包括动子组件以及具有励磁线圈、并成对设置的定子组件。所述定子组件由内定子组件7和外定子组件8组成,所述内定子组件7和外定子组件8整体均为圆环形,所述内定子组件7的外径小于外定子组件8的内孔径,所述内定子组件7同心地套设在外定子组件8的中心,所述内定子组件7的内孔径与所述轴套管1外径相适配,由所述内定子组件7和外定子组件8组成的定子组件设置在所述定子容腔6中,所述内定子组件7与外定子组件8之间的间隙构成所述气隙9。The power mechanism includes a mover assembly and a stator assembly having excitation coils and arranged in pairs. The stator assembly is composed of an inner stator assembly 7 and an
所述动子组件包括动子本体和磁体组件10。所述磁体组件10呈环状构成环形磁体组件10,磁体组件10的直径及厚度与所述气隙9相配且间隙配合,使得其在所述气隙9中可以往复运动。所述磁体组件10可以是整体由相应的环形永磁体构成;所述磁体组件10也可以是包括支架1001和若干块永磁体1002组成,所述若干块永磁体1002嵌设在所述支架1001上,本具体实施例即采用这种方式。具体地,所述支架1001可以是由厚度与气隙9相配且间隙配合的环状构件构成,所述支架1001的边缘均匀间隔设置若干个矩形缺口1003,缺口1003两边呈弧形凹槽设置,所述永磁体1002为形状及厚度与缺口1003相配,且弧度与所述支架1001直径相配的瓦形,两侧边缘截面为弧形,与缺口1003两边弧形凹槽相配,所述永磁体1002插设在所述缺口1003中构成所述环形磁体组件10,所述环形磁体组件10设置在内定子组件7和外定子组件8之间的气隙9中。The mover assembly includes a mover body and a
本具体实施例中,所述动子本体由两个分体设置的左动子11和右动子12组成。所述左动子11和右动子12均为整体呈一端开口一端设有底部的筒状构件,两者呈对称设置。所述左动子11和右动子12的筒壁截面形状与气隙9截面形状相同并直径相配成间隙配合,所述左动子11和右动子12开口一端的筒壁上均设有若干条轴向切槽13,切槽13成均匀分布,使得所述左动子11和右动子12的筒壁前部形成有若干条顶爪14,所述左端板2和右端板3对应位置设有与所述顶爪14间隙相配的插槽孔16,所述左动子11和右动子12的顶爪14分别从所述左端板2和右端板3的插槽孔16插入至气隙9中,从两侧相向抵住所述环形磁体组件10的两侧端面构成轴向联动。In this specific embodiment, the mover body is composed of two separate
所述左动子11和右动子12底部中心设有供联动轴4穿过的穿孔15,所述左动子11和右动子12同轴设置在所述左端板2和右端板3外侧,所述联动轴4穿过轴套管1、所述左端板2和右端板3中心的轴孔17及所述左动子11和右动子12底部中心的穿孔15,所述联动轴4与轴套管1轴向可相对滑动地设置,所述联动轴4两端分别与左动子11和右动子12固定连接形成轴向联动。The bottom center of the
两组所述压缩机机构分别包括左缸体21、左活塞22和左活塞杆23及右缸体24、右活塞25和右活塞杆26;所述左缸体21和右缸体24均为一端开口、另一端设有底部的筒状构件,所述左缸体21和右缸体24优选结构相同并对称设置,所述左缸体21和右缸体24开口端直径优选与所述左端板2和右端板3的直径相同,所述左缸体21内部设有左气缸室2101,所述右缸体24内部设有左气缸室2401,所述左缸体21和右缸体24的开口端分别与左端板2和右端板3相对并固定连接,所述左活塞22设置在左气缸室2101中,所述右活塞23设置在右气缸室2401中,所述联动轴4端部从穿孔15中穿出与分别与左活塞杆23和右活塞杆26连接构成联动,组成往复式永磁直线双缸压缩机。构成双压缩机后,可以双向做功,效率更高。The two sets of compressor mechanisms respectively include a
为了进一步提高压缩机效率,优选在所述左缸体21和右缸体24均设置有弹簧容腔27,所述弹簧容腔27中设有弹性件28,所述弹性件28分别使得所述动子组件具有一个与所述动子组件运动方向相反的弹性阻尼力,使得活塞、活塞杆、弹性件28和所述动子组件形成一个弹性系统。In order to further improve the efficiency of the compressor, preferably both the
具体地,在本实施例中,所述弹性件28为螺旋压缩弹簧,所述左缸体21和右缸体24中设有阶梯轴状的容腔,阶梯轴状的容腔中直径较小的容腔构成气缸室,阶梯轴状的容腔中直径较大的容腔构成所述弹簧容腔27,所述弹簧容腔27直径与压缩弹簧、左动子11和右动子12直径间隙配合,所述压缩弹簧一端弹性抵在容腔的肩阶29上,另一端弹性抵在左动子11或右动子12端面上构成所述弹性系统。Specifically, in this embodiment, the
所述容腔的肩阶29上设有与所述压缩弹簧端部间隙配合的凹槽30,所述压缩弹簧一端处于凹槽30中,另一端弹性抵在左动子11或右动子12端面上构成所述弹性系统。The
本发明高效节能永磁直线双缸压缩机通过在直线电机双缸压缩机中设置一对弹性件,分别使得所述动子具有一个与动子运动方向相反的弹性阻尼力,使得所述活塞、一对弹性件和动子形成一个弹性系统,所述定子的励磁电流频率与所述弹性系统的共振频率相匹配。通过上述设置,所述定子采用的的励磁电流频率与所述弹性系统的共振频率相同时,就可以以最小的能耗达到压缩机最大的压缩行程,因此最为高效节能。The high-efficiency and energy-saving permanent magnet linear double-cylinder compressor of the present invention is provided with a pair of elastic parts in the linear motor double-cylinder compressor, so that the mover has an elastic damping force opposite to the moving direction of the mover, so that the piston, A pair of elastic members and a mover form an elastic system, and the excitation current frequency of the stator matches the resonance frequency of the elastic system. Through the above arrangement, when the frequency of the excitation current used by the stator is the same as the resonance frequency of the elastic system, the maximum compression stroke of the compressor can be achieved with the minimum energy consumption, and therefore the most efficient and energy-saving.
具体实施例3:Specific embodiment 3:
本发明还可以方便地通过增加定子组件数量增大推力,提高压缩机功率。即在所述往复式永磁直线压缩机中设有两组成对设置的定子组件、两组所述环形磁体组件、联动轴、机座组件和两组所述压缩机机构;两组所述压缩机机构分别包括左缸体、左活塞和左活塞杆及右缸体、右活塞和右活塞杆;所述机座组件上固定设有两个定子容腔,所述两组成对设置的定子组件分别设置在两个定子容腔中,所述联动轴可滑动地设置在所述机座组件上,所述动子本体与所述联动轴固定连接,所述联动轴两端分别与左活塞杆和右活塞杆联动连接,构成所述动子本体与活塞杆联动连接,形成往复式永磁直线双缸压缩机。The present invention can also conveniently increase the thrust and improve the compressor power by increasing the number of stator components. That is, in the reciprocating permanent magnet linear compressor, there are two sets of stator assemblies arranged in pairs, two sets of the ring magnet assemblies, the linkage shaft, the base assembly and the two sets of the compressor mechanisms; the two sets of the compression The machine mechanism includes a left cylinder body, a left piston and a left piston rod, a right cylinder body, a right piston and a right piston rod respectively; two stator chambers are fixed on the base assembly, and the two sets of stator assemblies are arranged in pairs. They are respectively arranged in two stator cavities, the linkage shaft is slidably arranged on the base assembly, the mover body is fixedly connected with the linkage shaft, and the two ends of the linkage shaft are respectively connected with the left piston rod. Linked connection with the right piston rod constitutes the linkage connection between the mover body and the piston rod to form a reciprocating permanent magnet linear double-cylinder compressor.
本具体实施例以双重推力的往复式永磁直线双缸压缩机为例,包括动力机构、联动轴4、机座组件和两组压缩机机构。This specific embodiment takes a double-thrust reciprocating permanent magnet linear double-cylinder compressor as an example, which includes a power mechanism, a
如图8-12所示,所述机座组件包括内孔与联动轴4相适配的轴套管1、左端板2、左中间板32、右中间板33和右端板3,所述左端板2、左中间板32、右中间板33和右端板3的直径优选与外定子组件直径相同,所述左中间板32和右中间板33及左端板2和右端板3分别呈对称设置,所述轴套管1包括左轴套管101和右轴套管102,所述左端板2、左中间板32、右中间板33和右端板3的中心设有供联动轴4穿入的轴孔17,所述左端板2和左中间板32可以通过压紧螺母5或紧配的方式分别固定设置在左轴套管101的两端,所述左端板2、左中间板32和左轴套管101之间围成的环形空间构成左定子容腔601;所述右中间板33和右端板3可以通过压紧螺母5或紧配的方式分别固定设置在右轴套管102的两端,所述右中间板33、右端板3和右轴套管102之间围成的环形空间构成右定子容腔602,左定子容腔601和右定子容腔602构成所述的两个定子容腔。As shown in Figures 8-12, the base assembly includes a shaft sleeve 1 with an inner hole adapted to the
本具体实施例中,所述动力机构包括动子组件以及左定子组件和右定子组件共两组定子组件。所述左定子组件由左内定子组件701和左外定子组件801组成,所述左内定子组件701和左外定子组件801整体均为圆环形,所述左内定子组件701的外径小于左外定子组件801的内孔径,所述左内定子组件701同心地套设在左外定子组件801的中心,所述左内定子组件701的内孔径与所述左轴套管101外径相适配,由所述左内定子组件701和左外定子组件801组成的左定子组件设置在所述左定子容腔601中,所述左内定子组件701与左外定子组件801之间的间隙构成所述气隙9。In this specific embodiment, the power mechanism includes a mover assembly and two sets of stator assemblies, a left stator assembly and a right stator assembly. The left stator assembly is composed of a left
同样地,所述右内定子组件702和右外定子组件802整体均为圆环形,所述右内定子组件702的外径小于右外定子组件802的内孔径,所述右内定子组件702同心地套设在右外定子组件802的中心,所述右内定子组件702的内孔径与所述右轴套管102外径相适配,由所述右内定子组件702和右外定子组件802组成的右定子组件设置在所述右定子容腔602中,所述右内定子组件702与右外定子组件802之间的间隙构成所述气隙9。Similarly, the right
所述动子组件包括动子本体和两组磁体组件10,两组磁体组件10优选结构相同。所述磁体组件10呈圆环形,磁体组件10的直径及厚度与所述气隙9相配且间隙配合,使得其在所述气隙9中可以往复运动。所述磁体组件10可以是整体由相应的环形永磁体构成,如图13、14所示,所述磁体组件10也可以是包括支架1001和若干块永磁体1002组成,所述若干块永磁体1002嵌设在所述支架1001上,本具体实施例即采用这种方式。具体地,所述支架1001可以是由厚度与气隙9相配且间隙配合的环状构件构成,所述支架1001的边缘均匀间隔设置若干个矩形缺口1003,缺口1003两边呈弧形凹槽设置,所述永磁体1002为形状及厚度与缺口1003相配,且弧度与所述支架1001直径相配的瓦形,两侧边缘截面为弧形,与缺口1003两边弧形凹槽相配,所述永磁体1002插设在所述缺口1003中构成所述环形磁体组件10,所述环形磁体组件10设置在内定子组件7和外定子组件8之间的气隙9中。The mover assembly includes a mover body and two sets of
本具体实施例中,所述动子本体由三个分体设置的左动子11、中动子31和右动子12组成。所述左动子11和右动子12均为整体呈一端开口一端设有底部的直筒状构件,两者呈对称设置,所述中动子31为两端开口的直筒状构件,左动子、中动子31和右动子直径相同,且筒壁截面形状与气隙截面形状相同并间隙配合,In this specific embodiment, the mover body is composed of three separate
所述左动子和右动子开口端的筒壁上均设有若干条轴向切槽,使得所述左动子和右动子的筒壁前部形成有若干条顶爪,所述中动子31设置在左中间板、右中间板之间,所述中动子31两端的筒壁上同样均设有若干条轴向切槽形成有若干条顶爪,所述左端板、左中间板、右中间板及右端板对应位置设有与所述顶爪间隙相配的插槽孔,所述左动子、中动子31和右动子的顶爪分别从所述左端板、左中间板、右中间板及右端板的插槽孔插入至气隙中,从两侧相向分别抵住两组所述环形磁体组件的两端面构成联动;所述左动子和右动子底部中心设有供联动轴穿过的穿孔,所述联动轴穿过所述轴套管、左端板、左中间板、右中间板及右端板中心的轴孔及所述左动子、右动子底部中心的穿孔和中动子31内孔,所述联动轴与轴套管轴向可相对滑动地设置,所述联动轴两端分别与左动子和右动子固定连接形成轴向联动;The cylinder walls of the open ends of the left and right movers are provided with a number of axial slots, so that a number of top claws are formed at the front of the cylinder walls of the left and right movers. The
两组所述压缩机机构分别包括左缸体21、左活塞22和左活塞杆23及右缸体24、右活塞25和右活塞杆26;所述左缸体21和右缸体24均为一端开口、另一端设有底部的筒状构件,所述左缸体21和右缸体24优选结构相同并对称设置,所述左缸体21和右缸体24开口端直径优选与所述左端板2和右端板3的直径相同,所述左缸体21内部设有左气缸室2101,所述右缸体24内部设有左气缸室2401,所述左缸体21和右缸体24的开口端分别与左端板2和右端板3相对并固定连接,所述左活塞22设置在左气缸室2101中,所述右活塞23设置在右气缸室2401中,所述联动轴4端部从穿孔15中穿出与分别与左活塞杆23和右活塞杆26连接构成联动,组成往复式永磁直线双缸压缩机。The two sets of compressor mechanisms respectively include a
为了进一步提高压缩机效率,本具体实施例中优选同样设置使得活塞、活塞杆、弹性件28和所述动子组件形成一个弹性系统。具体结构与前述实施例相同,此处不再赘述。In order to further improve the efficiency of the compressor, in this specific embodiment, it is preferred that the piston, the piston rod, the
本发明不局限于上述具体实施方式,也包括本领域一般技术人员根据本发明公开的内容,可以采用其他多种等同具体实施方式,凡是采用本发明的设计结构和思路,做简单变化或更改的,都落入本发明的保护范围。The present invention is not limited to the above-mentioned specific embodiments, but also includes those of ordinary skill in the art according to the contents disclosed in the present invention, and can adopt other various equivalent specific embodiments. Any simple changes or modifications can be made by using the design structure and idea of the present invention. , all fall within the protection scope of the present invention.
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