Disclosure of Invention
In order to solve the defects of the prior art, the invention aims to provide a light conversion film which is low in price, stable in light emission and capable of effectively converting white light in sunlight into deep red light so as to promote plant growth, and a preparation method and application thereof.
In order to achieve the above object, the present invention adopts the following technical solutions:
a light conversion coating capable of promoting plant growth, characterized in that the light conversion coating is Al 2 O 3 :Cr 3+ Mixed Y 3 Al 5 O 12 :Ce 3+ The light conversion film is made of Al 2 O 3 :Cr 3+ Phosphor powder, Y 3 Al 5 O 12 :Ce 3+ Phosphors and polymers having refractive indices in the range of 1.45-1.65 are mixed in a ratio of 51: 9: 40-140, wherein Al is 2 O 3 :Cr 3+ Phosphor powder Al 1.98 O 3 :0.02Cr 3+ Preparation of the chemical formula (II) Y 3 Al 5 O 12 :Ce 3+ Phosphor powder according to Y 2.94 Al 5 O 12 :0.06Ce 3+ The chemical expression of (1) is prepared.
The light conversion film capable of promoting plant growth is characterized in that the polymer with the refractive index in the range of 1.45-1.65 is AB glue, polycarbonate, polyacrylic resin or polyvinyl butyral, wherein the component of the AB glue is epoxy resin.
The light conversion film capable of promoting plant growth is characterized in that the mass ratio of the AB glue to the hardener is 1: 3.
The preparation method of the light conversion film capable of promoting plant growth is characterized by comprising the following steps of:
(1) according to Al 1.98 O 3 :0.02Cr 3+ Preparation of Al by chemical expression of 2 O 3 :Cr 3+ Fluorescent powder;
(2) according to Y 2.94 Al 5 O 12 :0.06Ce 3+ Preparation of Y by chemical expression of 3 Al 5 O 12 :Ce 3+ Fluorescent powder;
(3) mixing Al 2 O 3 :Cr 3+ Phosphor powder, Y 3 Al 5 O 12 :Ce 3+ Phosphors and polymers with refractive indices in the range of 1.45-1.65 are mixed in a ratio of 51: 9: 40-140, and uniformly stirring;
(4) placing the uniformly stirred mixture in a centrifuge for centrifugation;
(5) and uniformly coating the centrifuged mixture in a mould, drying and taking out the film from the mould.
The above production process is characterized in that, in the step (1), Al is added 1.98 O 3 :0.02Cr 3+ Preparation of Al by chemical expression of 2 O 3 :Cr 3+ The method of the fluorescent powder comprises the following steps:
(i) respectively weighing a first aluminum compound and a chromium compound according to the molar ratio of each chemical composition in a chemical expression, wherein the first aluminum compound is selected from aluminum oxide, aluminum-containing hydroxide, aluminum-containing nitrate, aluminum-containing sulfate or aluminum-containing phosphate, and the chromium compound is selected from chromium oxide, chromium-containing hydroxide, chromium-containing nitrate, chromium-containing carbonate, chromium-containing sulfate or chromium-containing phosphate;
(ii) mixing the weighed first aluminum compound and chromium compound, and grinding to micron level;
(iii) calcining the ground powder at 1450 deg.C under nitrogen atmosphere, cooling to room temperature to obtain calcined substance, and grinding the calcined substance to obtain Al 2 O 3 :Cr 3+ And (3) powder.
The above production process, characterized in that, in the step (2), Y is added 2.94 Al 5 O 12 :0.06Ce 3+ Preparation of Y by chemical expression of 3 Al 5 O 12 :Ce 3+ The method of the fluorescent powder comprises the following steps:
(i) respectively weighing a second aluminum compound, an yttrium compound and a cerium compound according to the molar ratio of each chemical composition in the chemical expression, wherein the second aluminum compound is selected from aluminum oxide, aluminum-containing hydroxide, aluminum-containing nitrate, aluminum-containing carbonate, aluminum-containing sulfate or aluminum-containing phosphate, the yttrium compound is selected from yttrium oxide, yttrium-containing hydroxide, yttrium-containing nitrate, yttrium-containing carbonate, yttrium-containing sulfate or yttrium-containing phosphate, and the cerium compound is selected from cerium oxide, cerium-containing hydroxide, cerium-containing nitrate, cerium-containing carbonate, cerium-containing sulfate or cerium-containing phosphate;
(ii) mixing the weighed second aluminum compound, yttrium compound and cerium compound, and adding H 3 BO 3 Grinding to micron level as cosolvent;
(iii) calcining the ground powder at high temperature in the reducing atmosphere at 1480 ℃, cooling to room temperature along with the furnace to obtain a calcined substance, and grinding the calcined substance to obtain Y 3 Al 5 O 12 :Ce 3+ And (3) powder.
The preparation method is characterized in that the reducing atmosphere is any one of the following three gases:
(a) ammonia gas;
(b) the mixed gas consists of hydrogen and nitrogen, and the volume percentage of the nitrogen is 75-95%;
(c) the mixed gas consists of carbon monoxide and nitrogen, and the volume percentage of the nitrogen is 75-95%.
The application of the light conversion film capable of promoting the growth of the plants is characterized in that the light conversion film is obliquely placed on two sides of the plants and is in an inverted 'splayed' shape.
The invention has the advantages that:
(1) by mixing Al 2 O 3 :Cr 3+ Phosphor and Y 3 Al 5 O 12 :Ce 3+ The fluorescent powder is mixed, and the mixed powder can be excited in the widest visible region from light blue to dark orange under the sun, so thatStrong deep red emission is generated, so the Al 2 O 3 :Cr 3+ Mixed Y 3 Al 5 O 12 :Ce 3+ The light conversion film effectively converts white light in sunlight into deep red light, and the emission intensity of the deep red light is enhanced by 30% after the sunlight (visible light) is irradiated;
(2) the raw materials used for preparing the film are relatively low in price, and extra power supply is not needed in the planting process, so that the Al 2 O 3 :Cr 3+ Mixed Y 3 Al 5 O 12 :Ce 3+ The light conversion film is cheaper than the LED plant growth lamp;
(3) because of Al 2 O 3 :Cr 3+ And Y 3 Al 5 O 12 :Ce 3+ The Al is chemically stable and is not easily decomposed and oxidized at normal temperature 2 O 3 :Cr 3+ Mixed Y 3 Al 5 O 12 :Ce 3+ The light conversion film has more stable luminescence and does not have the light attenuation condition like a vinyl film containing heterocyclic compounds;
(4) because of the whole Al 2 O 3 :Cr 3+ Mixed Y 3 Al 5 O 12 :Ce 3+ The light conversion films are obliquely arranged on two sides of the plants and do not cover the plants, so that most of the deep red light generated by the light conversion films is emitted to the plants, and the waste of light is reduced;
(5) the Al provided by the invention 2 O 3 :Cr 3+ Mixed Y 3 Al 5 O 12 :Ce 3+ The preparation method of the light conversion film adopts low-temperature calcination, and has the advantages of simple preparation method, no pollution and low cost.
Detailed Description
The invention is described in detail below with reference to the figures and the embodiments.
Example 1: preparation of Al 2 O 3 :Cr 3+ Fluorescent powder
According to Al 1.98 O 3 :0.02Cr 3+ Preparation of Al by chemical expression of 2 O 3 :Cr 3+ The fluorescent powder comprises the following specific components:
(1) respectively weighing a first aluminum compound and a chromium compound according to the molar ratio of each chemical composition in the chemical expression, wherein the first aluminum compound adopts aluminum oxide (Al) 2 O 3 ) Aluminum-containing hydroxide, aluminum-containing nitrate, aluminum-containing sulfate or aluminum-containing phosphate, etc., and chromium oxide (C) as the chromium compound r2 O 3 ) Chromium-containing hydroxides, nitrates, carbonates, sulfates or phosphates;
(2) mixing the weighed first aluminum compound and chromium compound, and grinding to micron level;
(3) placing the ground powder in an alumina crucible, calcining at 1450 deg.C under nitrogen atmosphere for 6h, cooling to room temperature to obtain calcined substance, and grinding to obtain Al 2 O 3 :Cr 3+ And (3) powder.
In this example, we weighed 3.9396g of Al 2 O 3 And 0.0594g Cr 2 O 3 3.999g of Al was obtained 1.98 O 3 :0.02Cr 3+ And (3) powder.
The Al 1.98 O 3 :0.02Cr 3+ The XRD pattern of the powder is shown in figure 1. The peak shape and the peak position of each peak of the XRD spectrum are compared with a PDF card, and the following results are confirmed: the phase of the powder is Al 2 O 3 A single phase.
The Al 1.98 O 3 :0.02Cr 3+ The excitation and emission spectra of the powder are shown in figure 2. As can be seen from FIG. 2, the powder has two broad peaks in the excitation spectrum, the peak values of the excitation peaks are respectively located at 400nm and 550nm, and the emission spectrum has a narrow peak at 697 nm.
According to a spectrogram, the powder can be excited by light with the wavelength of 350-450 nm and 500-600nm, has a wide excitation area, and emits red light with the wavelength of about 697 nm.
Measuring the Al 1.98 O 3 :0.02Cr 3+ Emission spectra of the powder at 400nm, 460nm and 550nm for use.
Example 2: preparation of Y 3 Al 5 O 12 :Ce 3+ Fluorescent powder
According to Y 2.94 Al 5 O 12 :0.06Ce 3+ Preparation of Y by chemical expression of 3 Al 5 O 12 :Ce 3+ The fluorescent powder comprises the following specific components:
(1) respectively weighing a second aluminum compound, an yttrium compound and a cerium compound according to the molar ratio of each chemical composition in the chemical expression, wherein the second aluminum compound adopts aluminum oxide (Al) 2 O 3 ) Aluminum-containing hydroxide, aluminum-containing nitrate, aluminum-containing carbonate, aluminum-containing sulfate or aluminum-containing phosphate, etc., and yttrium compound is yttrium oxide (Y) 2 O 3 ) Yttrium-containing hydroxide, yttrium-containing nitrate, yttrium-containing carbonate, yttrium-containing sulfate, yttrium-containing phosphate, etc., and cerium oxide (CeO) is used as the cerium compound 2 ) Cerium-containing hydroxides, cerium-containing nitrates, cerium-containing carbonates, cerium-containing sulfates, cerium-containing phosphates, or the like;
(2) mixing the weighed second aluminum compound, yttrium compound and cerium compound, and adding H 3 BO 3 Grinding to micron level as cosolvent;
(3) placing the ground powder in an alumina crucible, calcining at 1480 deg.C in reducing atmosphere (ammonia gas, 75-95% by volume of nitrogen gas, 75-95% by volume of carbon monoxide and nitrogen gas), cooling to room temperature to obtain calcined substance, and grinding to obtain Y 3 Al 5 O 12 :Ce 3+ And (3) powder.
In this example, we have weighed 1.1117g Y 2 O 3 、0.0346g CeO 2 、0.8535g Al 2 O 3 、0.1g H 3 BO 3 (5 wt%) reduction atmosphere consisting of 95% by volume of nitrogen and 5% by volume of hydrogen, to obtain 2.0998g Y 2.94 Al 5 O 12 :0.06Ce 3+ And (3) powder.
The Y is 2.94 Al 5 O 12 :0.06Ce 3+ The XRD pattern of the powder is shown in FIG. 3. As can be seen from FIG. 3, the peak shape and position of each peak of the powder correspond to PDF card one by one, and no miscellaneous peak exists, thus proving that the phase of the powder is Y 3 Al 5 O 12 :Ce 3+ Single phase (i.e. YAG: Ce) 3+ Single phase).
The Y is 2.94 Al 5 O 12 :0.06Ce 3+ The excitation and emission spectra of the powder are shown in figure 4. As can be seen from FIG. 4, the powder excitation spectrum has two peaks, the peaks are respectively at 323nm and 455nm, and under 455nm excitation, the emission spectrum has yellow light emission at 530 nm.
From the spectrogram we can find that Y is 2.94 Al 5 O 12 :0.06Ce 3+ The powder can absorb blue-green light and emit yellow light.
Example 3: preparation of Al 2 O 3 :Cr 3+ Light conversion film (AB glue content 54 wt%)
AB glue: the AB glue used in the invention is a mixture of two liquids, namely the glue, one liquid is a hardening agent, the two liquids can be hardened after mixing, the glue can be hardened without being hardened and cured by temperature, the glue is one of normal-temperature hardening glue, and the glue (A glue) comprises acrylic acid, epoxy, polyurethane and other components sold in the market.
Manufacturing a mold: two aluminum plates with flat, smooth and identical surfaces and sizes are prepared, a cavity, namely a rectangular groove, is formed in the surface of one aluminum plate, the size of the groove is the size of the light conversion film, and the depth of the groove is the thickness of the light conversion film.
0.25g of 0.25g A gum (stock gum) was weighed, and 0.85g of Al was added thereto 1.98 O 3 :0.02Cr 3+ Phosphor (prepared in example 1), then 0.75g of glue B (hardener) was added, the mixture was placed in a centrifuge and centrifuged at 16000rpm for 10minThe fluorescent powder and the AB glue are mixed evenly. Uniformly coating the centrifuged mixture in the grooves of an aluminum plate, covering and pressing the aluminum plate with another aluminum plate after the grooves are filled, putting the mold into an oven, baking at 50 ℃ for 6 hours, and taking out the dried film from the mold to obtain Al 2 O 3 :Cr 3+ A light conversion film.
Measuring the Al 2 O 3 :Cr 3+ And the light conversion film has the excited emission spectra at 400nm, 460nm and 550nm for standby.
Example 4: preparation of Al 2 O 3 :Cr 3+ Mixed Y 3 Al 5 O 12 :Ce 3+ Light conversion film (AB glue content 50 wt%)
The mold prepared in example 3 was used.
0.25g of 0.25g A gum (stock gum) was weighed, and 0.85g of Al was added thereto 1.98 O 3 :0.02Cr 3+ Phosphor (from example 1) and 0.15g Y 2.94 Al 5 O 12 :0.06Ce 3+ Phosphor (prepared in example 2), then 0.75g of glue B (hardener) was added, the mixture was placed in a centrifuge and centrifuged at 16000rpm for 10min to mix the phosphor with glue AB. Uniformly coating the centrifuged mixture in the grooves of an aluminum plate, covering and pressing the aluminum plate with another aluminum plate after the grooves are filled, putting the mold into an oven, baking at 50 ℃ for 6 hours, and taking out the dried film from the mold to obtain Al 2 O 3 :Cr 3+ Mixed Y 3 Al 5 O 12 :Ce 3+ A light conversion film.
Measuring the Al 2 O 3 :Cr 3+ Mixed Y 3 Al 5 O 12 :Ce 3+ And the light conversion film has the excited emission spectra at 400nm, 460nm and 550nm for later use.
Al obtained in example 1 2 O 3 :Cr 3+ Phosphor (abbreviated as powder), Al obtained in example 3 2 O 3 :Cr 3+ Light conversion film (abbreviated as Al film) and Al obtained in example 4 2 O 3 :Cr 3+ Mixed Y 3 Al 5 O 12 :Ce 3+ Light conversion film (abbreviated as Al (YAG) film)A comparison of the emission intensity of the excitation at 400nm is shown in FIG. 5.
Al obtained in example 1 2 O 3 :Cr 3+ Phosphor (abbreviated as powder), Al obtained in example 3 2 O 3 :Cr 3+ Light conversion film (abbreviated as Al film) and Al obtained in example 4 2 O 3 :Cr 3+ Mixed Y 3 Al 5 O 12 :Ce 3+ A comparison of the emission intensity of the light conversion film (abbreviated as Al (YAG) film) excited at 460nm is shown in FIG. 6.
Al obtained in example 1 2 O 3 :Cr 3+ Phosphor (abbreviated as powder), Al obtained in example 3 2 O 3 :Cr 3+ Light conversion film (abbreviated as Al film) and Al obtained in example 4 2 O 3 :Cr 3+ Mixed Y 3 Al 5 O 12 :Ce 3+ A comparison of the emission intensity of the light conversion film (abbreviated as Al (YAG) film) excited at 550nm is shown in FIG. 7.
As can be seen from fig. 5, 6 and 7, the luminous intensity is significantly improved after the powder is mixed with the AB glue to form the light conversion film. This is related to the total reflection of light. After the fluorescent powder is excited, the emitted light is totally reflected with probability when entering air from the fluorescent powder, and Al 1.98 O 3 :0.02Cr 3+ Refractive index n of phosphor 2 About 1.58, refractive index n of air 1 About 1, when the incident angle of the emitted light is larger than arcsin (1/1.58), i.e. 39 ° 15', the emitted light will be totally reflected in the powder and cannot enter the air, so the emission intensity of the phosphor is low. In the light conversion film, Al is contained 1.98 O 3 :0.02Cr 3+ The phosphor powder is wrapped by AB glue, and the refractive index n of the AB glue 3 About 1.55 (higher), so total reflection only occurs when the angle of incidence of the emitted light is greater than arcsin (1.55/1.58), i.e., 78 deg. 49'. And when the emitted light enters the air from the AB glue, the reflectivity of the vertical and interface light is R ═ 1.55-1)/(1.55+1)) 2 The transmittance of light emitted from the light conversion film is higher than that of the phosphor, and thus the light emission intensity in the light conversion film is higher than that in the phosphor. In Al 2 O 3 :Cr 3+ Mixing Y into fluorescent powder 3 Al 5 O 12 :Ce 3+ After the fluorescent powder and the AB glue are prepared into a film, the peak value of an emission spectrum excited at 550nm is improved, so that the absorption of the light conversion film to visible light is increased, and the growth of plants is facilitated.
Based on the above analysis, other polymers having refractive indices in the range of 1.45-1.65, such as: polycarbonate, polyacrylic resin, polyvinyl butyral, etc., may be substituted for the AB glue.
Example 5: preparation of Al 2 O 3 :Cr 3+ Light conversion film (AB glue content 73 wt%)
The mold prepared in example 3 was used.
0.35g A gum (stock gum) was weighed, and 0.51g of Al was added thereto 1.98 O 3 :0.02Cr 3+ Phosphor (prepared in example 1), then 1.05g of glue B (hardener) was added, the mixture was placed in a centrifuge and centrifuged at 16000rpm for 10min to mix the phosphor with glue AB. Uniformly coating the centrifuged mixture in the grooves of an aluminum plate, covering and pressing the aluminum plate with another aluminum plate after the grooves are filled, putting the mold into an oven, baking at 50 ℃ for 6 hours, and taking out the dried film from the mold to obtain Al 2 O 3 :Cr 3+ A light conversion film.
The Al 2 O 3 :Cr 3+ The emission spectra of the light conversion film at 400nm, 460nm and 550nm are shown in FIG. 8.
Example 6: preparation of Al 2 O 3 :Cr 3+ Mixed Y 3 Al 5 O 12 :Ce 3+ Light conversion film (AB glue content 70 wt%)
The mold prepared in example 3 was used.
0.35g A gum (stock gum) was weighed, and 0.51g of Al was added thereto 1.98 O 3 :0.02Cr 3+ Phosphor (from example 1) and 0.09g Y 2.94 Al 5 O 12 :0.06Ce 3+ Phosphor (from example 2) was added with 1.05g of glue B (hardener), the mixture was centrifuged at 16000rpm for 10min to mix the phosphor with glue ABAnd (4) uniformity. Uniformly coating the centrifuged mixture in the grooves of an aluminum plate, covering and pressing the aluminum plate with another aluminum plate after the grooves are filled, putting the mold into an oven, baking at 50 ℃ for 6 hours, and taking out the dried film from the mold to obtain Al 2 O 3 :Cr 3+ Mixed Y 3 Al 5 O 12 :Ce 3+ A light conversion film.
The Al 2 O 3 :Cr 3+ Mixed Y 3 Al 5 O 12 :Ce 3+ The emission spectra of the light conversion film at 400nm, 460nm and 550nm are shown in FIG. 9.
As can be seen from FIGS. 8 and 9, Al produced in example 6 2 O 3 :Cr 3+ Mixed Y 3 Al 5 O 12 :Ce 3+ Emission intensities excited at 460nm and 550nm of the light conversion film relative to Al obtained in example 5 2 O 3 :Cr 3+ The light conversion film is greatly improved. This is due to Y 3 Al 5 O 12 :Ce 3+ The fluorescent powder has strong excitation in blue region and can emit strong green light, yellow light or orange light, and its emission peak is in contact with Al 2 O 3 :Cr 3+ The strong and wide excitation peaks of the fluorescent powder at the wavelength of 500-600nm are overlapped to generate energy transfer, so that Al is enabled to be 2 O 3 :Cr 3+ The intensity of the deep red light emission produced by the phosphor increases.
Example 7: preparation of Al 2 O 3 :Cr 3+ A mold prepared in example 3 was used as a light conversion film (AB glue content: 44 wt%).
0.20g of 0.20g A gum (stock gum) was weighed, and 1.02g of Al was added thereto 1.98 O 3 :0.02Cr 3+ Phosphor (from example 1) was added with 0.60g of glue B (hardener), and the mixture was centrifuged at 16000rpm for 10min to mix the phosphor with the glue AB. Uniformly coating the centrifuged mixture in the grooves of an aluminum plate, covering and pressing the aluminum plate with another aluminum plate after the grooves are filled, putting the mold into an oven, baking at 50 ℃ for 6 hours, and taking out the dried film from the mold to obtain Al 2 O 3 :Cr 3+ A light conversion film.
In comparison with example 5, in example 7, when a light conversion film was produced, the same raw materials as those used in example 5 were used except that the proportions of the raw materials were different from each other, and this did not affect the light emission properties of the finished light conversion film. The emission spectra of the light conversion film obtained in example 7 at 400nm, 460nm and 550nm were detected to be consistent with those of FIG. 8.
EXAMPLE 8 preparation of Al 2 O 3 :Cr 3+ Mixed Y 3 Al 5 O 12 :Ce 3+ Light conversion film (AB glue content 40 wt%)
The mold prepared in example 3 was used.
Weigh 0.20A gum (stock gum) and add 1.02 to it 1.98 O 3 :0.02Cr 3+ Phosphor (from example 1) and 0.18Y 2.94 Al 5 O 12 :0.06Ce 3+ Phosphor (prepared in example 2), then 0.60g of glue B (hardener) was added, the mixture was placed in a centrifuge and centrifuged at 16000rpm for 10min to mix the phosphor with glue AB. Uniformly coating the centrifuged mixture in the grooves of an aluminum plate, covering and pressing the aluminum plate with another aluminum plate after the grooves are filled and leveled, putting the mold into an oven, baking at 50 ℃ for 6 hours, and taking out the dried film from the mold to obtain Al 2 O 3 :Cr 3+ Mixed Y 3 Al 5 O 12 :Ce 3+ A light conversion film.
In comparison with example 6, in example 8, when a light conversion film was produced, the same raw materials as those used in example 6 were used except that the proportions of the raw materials were different from each other, and this did not affect the light emission properties of the finished light conversion film. The emission spectra of the light conversion film obtained in example 8 at 400nm, 460nm, and 550nm were detected to be consistent with those of FIG. 9.
Al prepared by the method provided by the invention 2 O 3 :Cr 3+ Mixed Y 3 Al 5 O 12 :Ce 3+ The light conversion film was used in the method shown in FIG. 10. Whole Al 2 O 3 :Cr 3+ Mixed Y 3 Al 5 O 12 :Ce 3+ The light conversion film is obliquely arranged on two sides of the plant, is in an inverted splayed shape and is not covered on the plantOn the plants, most of the deep red light generated by the plants is emitted to the plants, so that the waste of light is reduced, and the growth of the plants is accelerated.
It should be noted that the above-mentioned embodiments do not limit the present invention in any way, and all technical solutions obtained by using equivalent alternatives or equivalent variations fall within the protection scope of the present invention.