CN110697329A - Layered flame-retardant conveyor belt for coal mine - Google Patents

Layered flame-retardant conveyor belt for coal mine Download PDF

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Publication number
CN110697329A
CN110697329A CN201911122905.5A CN201911122905A CN110697329A CN 110697329 A CN110697329 A CN 110697329A CN 201911122905 A CN201911122905 A CN 201911122905A CN 110697329 A CN110697329 A CN 110697329A
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China
Prior art keywords
retardant
conveyor belt
rubber
flame
nylon cloth
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CN201911122905.5A
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CN110697329B (en
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杜新长
杜明华
杜明坤
杜明明
周豪杰
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SHANDONG WEIPUSI RUBBER Co Ltd
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SHANDONG WEIPUSI RUBBER Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G15/00Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
    • B65G15/30Belts or like endless load-carriers
    • B65G15/32Belts or like endless load-carriers made of rubber or plastics
    • B65G15/38Belts or like endless load-carriers made of rubber or plastics with flame-resistant layers, e.g. of asbestos, glass
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L11/00Compositions of homopolymers or copolymers of chloroprene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K2003/026Phosphorus
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2296Oxides; Hydroxides of metals of zinc
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/38Boron-containing compounds
    • C08K2003/387Borates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Belt Conveyors (AREA)
  • Laminated Bodies (AREA)

Abstract

A layered flame-retardant conveyor belt for coal mines is composed of a covering glue layer (2), a rubberizing layer (1) and a conveyor belt core; the belt core of the conveying belt comprises EP canvas (3), Kevlar fibers (5) and nylon cloth (4), the nylon cloth (4) is mesh cloth formed by mutually perpendicular and crossed nylon fibers (41), 3-7 layers of nylon cloth (4) are stacked in the center of the belt core of the conveying belt, the Kevlar fibers (5) penetrate through meshes (42) of the stacked nylon cloth and extend with the nylon cloth (41) in a crossed manner on the upper surface and the lower surface of the stacked nylon cloth (4), the EP canvas (3) is arranged on the upper surface and the lower surface of the stacked nylon cloth (4), and covering glue is filled in gaps of the belt core of the conveying belt; the upper surface and the lower surface of the layered flame-retardant conveyor belt for the coal mine are respectively provided with an adhesive layer (1), the center of the layered flame-retardant conveyor belt is provided with a conveyor belt core, a covering adhesive layer (2) is arranged between the adhesive layer (1) and the conveyor belt core, and the three are tightly combined. The invention has high flame-retardant and antistatic performance and low use cost.

Description

Layered flame-retardant conveyor belt for coal mine
Technical Field
The invention relates to a conveyor belt, in particular to a special flame-retardant conveyor belt for a coal mine.
Background
In order to adapt to the transportation of coal mines, the conveying belt must have high flame-retardant and antistatic performances, the traditional laminated fabric conveying belt cannot achieve a good flame-retardant and antistatic effect, and great potential safety hazards are brought to the transportation operation of coal mines if the traditional laminated fabric conveying belt is used, so that the PVC and PVG whole-core flame-retardant conveying belt is greatly used at present, but the service life of the PVC and PVG conveying belt is short, and the use cost is high.
Disclosure of Invention
The invention aims to provide a layered flame-retardant conveyor belt for a coal mine, which solves the technical problems, so that the conveyor belt meets the performance requirements of high flame retardance and static electricity resistance, and also meets the economic requirement of low use cost.
In order to solve the technical problems, the invention adopts the following technical scheme:
the layered flame-retardant conveyor belt for the coal mine consists of a covering adhesive layer 2, an adhesive layer 1 and a conveyor belt core; the belt core of the conveyor belt comprises EP canvas 3, Kevlar fiber 5 and nylon cloth 4, wherein the nylon cloth 4 is mesh cloth formed by mutually and vertically crossing nylon fibers 41, the diameter of the nylon fibers 41 is 0.3-5 mm, 3-7 layers of nylon cloth 4 are stacked in the center of the belt core of the conveyor belt, the Kevlar fiber 5 penetrates through meshes 42 of the stacked nylon cloth and extends in a way of crossing with the nylon fibers 41 on the upper and lower surfaces of the stacked nylon cloth 4, the diameter of the Kevlar fiber 5 is 0.3-5 mm, the EP canvas 3 is arranged on the upper and lower surfaces of the stacked nylon cloth 4, and covering glue is filled between gaps of the belt core of the conveyor belt; the upper and lower surfaces of the layered flame-retardant conveyor belt for the coal mine are adhesive layers 1, a conveyor belt core is arranged at the center, a covering adhesive layer 2 is arranged between the adhesive layers 1 and the conveyor belt core, the three are tightly combined, the covering adhesive layer 2 is made of covering adhesive, and the adhesive layer 1 is made of adhesive.
The covering rubber comprises a flame retardant and a rubber material special for the covering rubber, wherein the rubber material special for the covering rubber comprises chloroprene rubber, zinc oxide, magnesium oxide, an NA-22 vulcanization system and a flame-retardant softener chlorinated paraffin.
The special rubber material for rubberizing comprises chloroprene rubber, styrene butadiene rubber, natural rubber and a metamethylene white bonding system consisting of a bonding agent A, a bonding agent RE, a bonding agent RH, a bonding agent RS and white carbon black.
Further, the flame retardant in the covering glue comprises nanometer aluminum hydroxide, magnesium hydroxide, zinc borate with finer particles, chlorine-containing and bromine-containing flame retardants capable of blocking free radicals: decabromodiphenyl ether, antimony trioxide, novel composite flame retardant: microencapsulated red phosphorus.
Further, the flame retardant in the patch comprises nanometer aluminum hydroxide, magnesium hydroxide, zinc borate with finer particles, chlorine-containing and bromine-containing flame retardants capable of blocking free radicals: decabromodiphenyl ether, antimony trioxide, novel composite flame retardant: microencapsulated red phosphorus.
The diameter of the mesh edge of the woven meshes of the EP canvas 3 and the nylon cloth 4 is 0.3 mm-1.5 mm.
Drawings
Fig. 1 is a schematic structural diagram of a layered flame retardant conveyor belt for coal mines.
Fig. 2 is a schematic diagram of a nylon cloth 4 weaving structure.
FIG. 3 is a schematic diagram showing the relationship between the Kevlar fiber 5 and the nylon fiber 41.
1-adhesive layer 1, 2-covering adhesive layer, 3-EP canvas, 4-nylon cloth, 41-nylon fiber, 42-nylon cloth mesh and 5-Kevlar fiber.
Detailed Description
The technical solution of the present invention is further illustrated by the accompanying drawings and examples.
Example 1
The layered flame-retardant conveyor belt for the coal mine consists of a covering glue layer 2, a rubberizing layer 1 and a conveyor belt core; the belt core of the conveyor belt comprises EP canvas 3, Kevlar fiber 5 and nylon cloth 4, wherein the nylon cloth 4 is mesh cloth formed by mutually and vertically crossing nylon fibers 41, the diameter of the nylon fibers 41 is 0.3-5 mm, 3-7 layers of nylon cloth 4 are stacked in the center of the belt core of the conveyor belt, the Kevlar fiber 5 penetrates through meshes 42 of the stacked nylon cloth and extends in a way of crossing with the nylon fibers 41 on the upper and lower surfaces of the stacked nylon cloth 4, the diameter of the Kevlar fiber 5 is 0.3-5 mm, the EP canvas 3 is arranged on the upper and lower surfaces of the stacked nylon cloth 4, and covering glue is filled between gaps of the belt core of the conveyor belt; the upper and lower surfaces of the layered flame-retardant conveyor belt for the coal mine are adhesive layers 1, a conveyor belt core is arranged at the center, a covering adhesive layer 2 is arranged between the adhesive layers 1 and the conveyor belt core, the three are tightly combined, the covering adhesive layer 2 is made of covering adhesive, and the adhesive layer 1 is made of adhesive.
The covering rubber comprises a flame retardant and a rubber material special for the covering rubber, wherein the rubber material special for the covering rubber comprises chloroprene rubber, zinc oxide, magnesium oxide, an NA-22 vulcanization system and a flame-retardant softener chlorinated paraffin.
The special rubber material for rubberizing comprises chloroprene rubber, styrene-butadiene rubber, natural rubber and a metaformaldehyde bonding system consisting of a bonding agent A, a bonding agent RE, a bonding agent RH, a bonding agent RS and white carbon black, and is mainly composed of the chloroprene rubber, the styrene-butadiene rubber and the natural rubber.
The flame retardant in the patch comprises nanometer aluminum hydroxide, magnesium hydroxide and zinc borate with finer particles, and chlorine-containing and bromine-containing flame retardants capable of blocking free radicals: decabromodiphenyl ether, antimony trioxide, novel composite flame retardant: microencapsulated red phosphorus.
In order to enable the rubber body of the covering rubber to be combined with the belt core of the conveyor belt more fully, the hole edge diameters of woven meshes of the EP canvas 3 and the nylon cloth 4 are 0.3 mm-1.5 mm, so that the rubber body can be more easily penetrated.
In the design, common Kevlar, nylon and EP canvas 3 are mainly used and matched with flame-retardant covering glue and rubberizing to ensure that the full-thickness flame-retardant antistatic performance of the belt body meets the MT830 standard requirement, and common Kevlar, nylon and EP canvas 3 are core materials and cannot meet the full-thickness flame-retardant antistatic performance requirement.
Example 2
The layered flame-retardant conveyor belt for the coal mine consists of a covering glue layer 2, a rubberizing layer 1 and a conveyor belt core; the belt core of the conveyor belt comprises EP canvas 3, Kevlar fiber 5 and nylon cloth 4, wherein the nylon cloth 4 is mesh cloth formed by mutually and vertically crossing nylon fibers 41, the diameter of the nylon fibers 41 is 0.3-5 mm, 3-7 layers of nylon cloth 4 are stacked in the center of the belt core of the conveyor belt, the Kevlar fiber 5 penetrates through meshes 42 of the stacked nylon cloth and extends in a way of crossing with the nylon fibers 41 on the upper and lower surfaces of the stacked nylon cloth 4, the diameter of the Kevlar fiber 5 is 0.3-5 mm, the EP canvas 3 is arranged on the upper and lower surfaces of the stacked nylon cloth 4, and covering glue is filled between gaps of the belt core of the conveyor belt; the upper and lower surfaces of the layered flame-retardant conveyor belt for the coal mine are adhesive layers 1, a conveyor belt core is arranged at the center, a covering adhesive layer 2 is arranged between the adhesive layers 1 and the conveyor belt core, the three are tightly combined, the covering adhesive layer 2 is made of covering adhesive, and the adhesive layer 1 is made of adhesive.
The covering rubber comprises a flame retardant and a rubber material special for the covering rubber, wherein the rubber material special for the covering rubber comprises chloroprene rubber, zinc oxide, magnesium oxide, an NA-22 vulcanization system and a flame-retardant softener chlorinated paraffin.
The special rubber material for rubberizing comprises chloroprene rubber, styrene-butadiene rubber, natural rubber and a metaformaldehyde bonding system consisting of a bonding agent A, a bonding agent RE, a bonding agent RH, a bonding agent RS and white carbon black, and is mainly composed of the chloroprene rubber, the styrene-butadiene rubber and the natural rubber. .
The flame retardant in the covering glue comprises nanometer aluminum hydroxide, magnesium hydroxide and zinc borate with finer particles, and chlorine-containing and bromine-containing flame retardants capable of blocking free radicals: decabromodiphenyl ether, antimony trioxide, novel composite flame retardant: microencapsulated red phosphorus.
The flame retardant in the patch comprises nanometer aluminum hydroxide, magnesium hydroxide and zinc borate with finer particles, and chlorine-containing and bromine-containing flame retardants capable of blocking free radicals: decabromodiphenyl ether, antimony trioxide, novel composite flame retardant: microencapsulated red phosphorus.
In order to enable the rubber body of the covering rubber to be combined with the belt core of the conveyor belt more fully, the hole edge diameters of woven meshes of the EP canvas 3 and the nylon cloth 4 are 0.3 mm-1.5 mm, so that the rubber body can be more easily penetrated.
Tests show that the tensile strength of the covering rubber reaches 17MPa, the elongation at break reaches 400 percent, and the abrasion loss is 140mm3And the performance indexes of sample combustion (with flame and without flame), friction drum, surface resistance, propane tunnel combustion and the like all reach the MT830 standard.
In the design, common Kevlar, nylon and EP canvas 3 are mainly used and matched with flame-retardant covering glue and rubberizing to ensure that the full-thickness flame-retardant antistatic performance of the belt body meets the MT830 standard requirement, and common Kevlar, nylon and EP canvas 3 are core materials and cannot meet the full-thickness flame-retardant antistatic performance requirement.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the technical scope of the present invention, so that any minor modifications, equivalent changes and modifications made to the above embodiment according to the technical spirit of the present invention are within the technical scope of the present invention.

Claims (5)

1. A layered flame-retardant conveyor belt for coal mines is characterized by comprising a covering glue layer (2), a rubberizing layer (1) and a conveyor belt core;
the conveying belt core comprises EP canvasses (3), Kevlar fibers (5) and nylon cloth (4), the nylon cloth (4) is mesh cloth formed by mutually perpendicular and crossed nylon fibers (41), the diameter of the nylon fibers (41) is 0.3-5 mm, 3-7 layers of nylon cloth (4) are stacked in the center of the conveying belt core, the Kevlar fibers (5) penetrate through meshes (42) of the stacked nylon cloth and extend with the nylon fibers (41) in a crossed manner on the upper surface and the lower surface of the stacked nylon cloth (4), the diameter of the Kevlar fibers (5) is 0.3-5 mm, the EP canvasses (3) are arranged on the upper surface and the lower surface of the stacked nylon cloth (4), and covering glue is filled between gaps of the conveying belt core;
the coal mine is with lower surface on the fire-retardant conveyer belt of layering be rubberizing layer (1), and the center is the conveyer belt tape core, for covering glue film (2) between rubberizing layer (1) and conveyer belt tape core, the three combines closely, the material that covers glue film (2) is for covering glue, the material of rubberizing layer (1) be rubberizing.
2. The layered flame-retardant conveyor belt for coal mines as claimed in claim 1, wherein the cover rubber comprises a flame retardant, a rubber material special for cover rubber,
the rubber material special for the covering rubber comprises chloroprene rubber, zinc oxide, magnesium oxide, an NA-22 vulcanization system and a flame-retardant softener chlorinated paraffin.
3. The layered flame-retardant conveyor belt for coal mines as claimed in claim 2, wherein the coating rubber comprises a flame retardant, a rubber material special for coating rubber,
the special rubber material for rubberizing comprises chloroprene rubber, styrene-butadiene rubber, natural rubber and a methyl-white bonding system consisting of a bonding agent A, a bonding agent RE, a bonding agent RH, a bonding agent RS and white carbon black.
4. A layered fire retardant conveyor belt for coal mines as claimed in any of claims 2 and 3 wherein said fire retardant comprises more finely divided nano-sized aluminium hydroxide, magnesium hydroxide, zinc borate, free radical-blocking chlorine-containing, bromine-containing fire retardants: decabromodiphenyl ether, antimony trioxide, novel composite flame retardant: microencapsulated red phosphorus.
5. The conveyor belt according to claim 4, wherein the diameter of the mesh openings of the woven fabric of the EP canvas 3 and the nylon cloth 4 is 0.3 mm to 1.5 mm.
CN201911122905.5A 2019-11-16 2019-11-16 Layered flame-retardant conveyor belt for coal mine Active CN110697329B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115678288A (en) * 2021-07-21 2023-02-03 沈阳欧贝赛橡塑材料有限公司 Composite flame retardant for improving friction performance of mining flame-retardant steel wire belt roller

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0309605A1 (en) * 1987-10-01 1989-04-05 OLBO Textilwerke GmbH Conveyor belt
CN2910977Y (en) * 2006-05-17 2007-06-13 张增林 Anti-tearing net for conveyer belt
CN101585934A (en) * 2008-05-23 2009-11-25 北京化工大学 Low-smoke and halogen-free fire-retardant rubber material for covering layer of conveyor belt and preparation method thereof
CN102424237A (en) * 2011-08-19 2012-04-25 安徽天地人科技集团输送带有限公司 Flameretardant conveyor belt for aramid fiber core
CN109054123A (en) * 2018-09-26 2018-12-21 兖矿集团唐村实业有限公司 Fire retarding conveying band and preparation method thereof
CN211643532U (en) * 2019-11-16 2020-10-09 山东威普斯橡胶股份有限公司 Layered flame-retardant conveyor belt for coal mine

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0309605A1 (en) * 1987-10-01 1989-04-05 OLBO Textilwerke GmbH Conveyor belt
CN2910977Y (en) * 2006-05-17 2007-06-13 张增林 Anti-tearing net for conveyer belt
CN101585934A (en) * 2008-05-23 2009-11-25 北京化工大学 Low-smoke and halogen-free fire-retardant rubber material for covering layer of conveyor belt and preparation method thereof
CN102424237A (en) * 2011-08-19 2012-04-25 安徽天地人科技集团输送带有限公司 Flameretardant conveyor belt for aramid fiber core
CN109054123A (en) * 2018-09-26 2018-12-21 兖矿集团唐村实业有限公司 Fire retarding conveying band and preparation method thereof
CN211643532U (en) * 2019-11-16 2020-10-09 山东威普斯橡胶股份有限公司 Layered flame-retardant conveyor belt for coal mine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115678288A (en) * 2021-07-21 2023-02-03 沈阳欧贝赛橡塑材料有限公司 Composite flame retardant for improving friction performance of mining flame-retardant steel wire belt roller

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