CN110694548B - Granulation device for non-smelting welding flux - Google Patents
Granulation device for non-smelting welding flux Download PDFInfo
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- CN110694548B CN110694548B CN201911072982.4A CN201911072982A CN110694548B CN 110694548 B CN110694548 B CN 110694548B CN 201911072982 A CN201911072982 A CN 201911072982A CN 110694548 B CN110694548 B CN 110694548B
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Abstract
The invention discloses a granulation device for non-smelting flux, which relates to the field of flux granulation, the device includes the support frame, the support frame include a pair of parallel arrangement's bracing piece and with bracing piece fixed connection's supporting seat, the supporting seat top is fixed with a pneumatic cylinder, supporting seat one end articulates there is the slope platform that supports through the pneumatic cylinder, the slope platform sets up for the slope of supporting seat upper surface, the slope platform is articulated with the piston rod of pneumatic cylinder, be equipped with the granulation mechanism rather than the gradient keep unanimous on the slope platform, granulation mechanism is including being used for receiving the solder flux and making its slope gliding granulation's rectangle granulation board, be equipped with the baffle I that is used for preventing the solder flux landing on two sides that rectangle granulation board and solder flux gliding direction are parallel respectively, granulation mechanism can be for the slope platform along perpendicular to solder flux gliding direction reciprocating motion under actuating mechanism's control. The granulation device can be used for preparing the non-spherical flux particles with low loose ratio and high flux yield.
Description
Technical Field
The invention relates to the field of equipment for manufacturing welding materials, in particular to a granulating device for non-melting welding flux.
Background
Submerged arc welding is an important efficient welding method and is widely applied. Submerged-arc flux is classified into melting flux and non-melting flux as consumable materials of submerged-arc welding. The production and use of flux for melting is gradually limited due to the high energy consumption and environmental hazards. Therefore, with the rapid advance of industrialization in China, the dosage of the non-melting flux keeps a steady growth trend. Non-melting fluxes are further classified into bonding fluxes and sintering fluxes according to the sintering temperature. The bonded flux and the sintered flux are indispensable in the production process, and the granulation mode of the non-melting flux in China is almost disc granulation. Under the disk granulation mode, the frictional force that the disc rotation produced drives the wet material of welding flux and walks the pitch arc and move to the eminence, after reaching the peak, the wet material of welding flux falls under the action of gravity, and with the wet material that rises and the fender that encloses at disc edge collision extrusion each other, so after repeating many times, the wet material of welding flux finally is collided the extrusion and becomes closely knit ball form granule. The loose ratio (meaning free release per unit volume) of flux produced by disk granulation is due to the poor control of the path and residence time of the flux wet in the diskMass of powder contained) tends to be relatively high, generally 1.20g/cm3Above, the loose loading ratio of the welding flux with high alloy content can even exceed 1.50g/cm3. The excessively high flux loose loading has a significant adverse effect on submerged arc welding manufacturability, causes various defects such as no spreading of weld bead metal, undercut inclusion of weld bead edges, cratering of weld bead surfaces and the like, and seriously damages the inherent quality of weld bead metal. In contrast, the apparent ratio of foreign well-known brand flux is generally 1.0g/cm3Left and right, the weld bead wetting angle is little, spreads the broad, and the surface is level and smooth, does not have defects such as indent, undercut, inclusion sediment. Therefore, the reduction of the loose ratio of the flux by improving the granulation mode is an important way for improving the quality of the flux.
Disclosure of Invention
In view of the above, an object of the present invention is to provide a granulation apparatus for non-melting flux, by which non-spherical flux particles having a low loose ratio can be prepared and flux yield is high.
The technical scheme adopted by the invention to solve the technical problems is as follows: a granulation device for non-smelting welding flux comprises a support frame, wherein the support frame comprises a pair of support rods arranged in parallel and a support seat fixedly connected with the upper end parts of the support rods; a hydraulic cylinder is fixed above the supporting seat, one end of the supporting seat is hinged with an inclined platform which is supported by the hydraulic cylinder, the inclined platform is arranged in an inclined way relative to the upper surface of the supporting seat, and the inclined platform is hinged with a piston rod of the hydraulic cylinder; the granulation mechanism comprises a rectangular granulation plate for receiving the welding flux and enabling the welding flux to slide downwards in an inclined mode for granulation, and two side edges, parallel to the sliding direction of the welding flux, of the rectangular granulation plate are respectively provided with a baffle I for preventing the welding flux from sliding down; a plurality of grooves with the extending direction vertical to the downward sliding direction of the welding flux are arranged on the inclined platform in parallel, a roller group consisting of a plurality of rollers in consistent arrangement is arranged in each groove, and the axis of each roller in the roller group is parallel to the extending direction of the rectangular granulating plate; the lower bottom surface of the rectangular granulating plate is provided with a slideway matched with each roller group; the inclined platform is provided with a driving mechanism, the driving mechanism comprises a motor, an output shaft of the motor is fixedly connected with a driving shaft penetrating through the middle of the rectangular granulating plate, the extending direction of the driving shaft is vertical to the downward sliding direction of the welding flux, the driving shaft is provided with two bidirectional spiral grooves which have different spiral directions and are connected at the ends, the inner wall of a shaft hole of the rectangular granulating plate matched with the driving shaft is provided with a ball mounting groove, and the ball is mounted in the rectangular granulating plate through the ball mounting groove; the granulating mechanism can reciprocate relative to the inclined platform along the direction vertical to the downward sliding direction of the welding flux under the control of the driving mechanism.
Preferably, a baffle II is arranged on the upper surface of the end part of the inclined platform connected with the hinge part, the baffle II is perpendicular to the baffle I, and the top end of the baffle II is flush with the upper surface of the rectangular granulating plate.
Preferably, the supporting rod is an adjustable supporting rod, the supporting rod is composed of an upper rod and a lower rod, the upper rod and the lower rod are connected in an inserting mode, the height of the upper rod and the height of the lower rod can be adjusted, and the upper rod and the lower rod are fixed through fixing screws.
Has the advantages that:
as described above, the granulation apparatus for non-melting flux of the present invention has the following advantageous effects:
1. the granulating mechanism of the invention makes the travel route and travel time of the flux wet material relatively clear in the granulating process under the action of the rectangular granulating plate and the baffle plate I, and the flux is only subjected to the friction force in the reciprocating direction of the rectangular granulating plate and the upward direction along the inclined plane and the downward force along the inclined plane caused by the self gravity, and the friction force caused by the rotation of the disc and the collision extrusion force caused by the enclosure of the disc are avoided when the disc is granulated, so that the force applied in the granulating process of the flux is greatly reduced, and the non-spherical and less-compact flux particles can be manufactured.
2. In the invention, a plurality of rows of roller groups are arranged on an inclined platform in parallel, a slideway matched with the roller groups is arranged on the lower surface of a rectangular granulating plate, a motor output shaft moves to drive a driving shaft to rotate, the driving shaft rotates and rolls along the groove wall of a bidirectional spiral groove through a ball, and the slideway and the roller groups are mutually matched in the rolling process to ensure that a granulating mechanism realizes reciprocating motion.
3. According to the invention, the baffle II is arranged on the upper surface of the connecting end part of the inclined platform and the hinge part, and the baffle II not only plays a role of preventing the granulation mechanism from falling, but also prevents the granulation mechanism from exerting too large downward inclined acting force on the driving shaft and the roller group in the movement process, so that the service life of the device is prolonged. The top end of the baffle II is flush with the upper surface of the rectangular granulating plate, so that the influence on the sliding of the welding flux is avoided, and the use is convenient.
4. The supporting rod in the invention is a supporting rod with adjustable height, and the height of the granulating device can be adjusted in real time according to the height of the conveying belt for conveying the welding flux.
5. In the disk granulation mode in the prior art, the extrusion force of powder in the granulation process is large, large lumps with over-standard granularity are easily generated, the lumps need to be crushed and screened, the loss is large, and the flux yield is about 83%. The inclined surface granulation is adopted in the invention, the stress of the powder is small in the granulation process, the number of large lumps with over-standard granularity is greatly reduced, the subsequent crushing and screening loss is further reduced, and the yield of the welding flux can reach more than 90%.
6. The granulating device provided by the invention has the advantages of simple structure, high production efficiency, suitability for continuous production, good granulating effect of the welding flux, ideal loose ratio and excellent welding manufacturability.
The present invention will be described in further detail with reference to the drawings and specific examples.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained based on these drawings without creative efforts.
FIG. 1 is a schematic view of a granulating apparatus according to the present invention.
Fig. 2 is a schematic structural view of the inclined platform and the granulating mechanism in fig. 1.
Fig. 3 is a left side view of fig. 2.
Fig. 4 is a top view of fig. 2.
Fig. 5 is a cross-sectional view at a-a in fig. 4.
Fig. 6 is a sectional view at B-B in fig. 4.
FIG. 7 is a loose-loading ratio test result of the flux produced using the granulation apparatus of the present invention and the prior art disk granulation apparatus.
The granulator comprises graphic marks, 1, supporting rods, 2, supporting seats, 3, hydraulic cylinders, 4, inclined platforms, 5, a granulating mechanism, 501, rectangular granulating plates, 502, baffles I and 6, motors, 7, baffles II and 8, grooves, 9, rollers, 10, driving shafts, 11, slideways, 12 and balls.
Detailed Description
The invention is further illustrated by the following examples, which are not intended to limit the scope of the invention.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.
The core of the invention is to provide a granulating device for non-smelting flux, and the device can be used for preparing non-spherical flux particles with low loose ratio.
The invention provides a granulation device for non-melting welding flux, please refer to fig. 1, the device mainly comprises a support frame, the support frame comprises a pair of support rods 1 arranged in parallel and a support base 2 fixedly connected with the upper end parts of the support rods 1; a hydraulic cylinder 3 is fixed above the supporting seat 2, one end of the supporting seat 2 is hinged with an inclined platform 4 supported by the hydraulic cylinder 3, the inclined platform 4 is obliquely arranged relative to the upper surface of the supporting seat 2, and the inclined platform 4 is hinged with a piston rod of the hydraulic cylinder 3; the inclined platform 4 is provided with a granulating mechanism 5 which keeps consistent with the inclination of the inclined platform, the granulating mechanism 5 comprises a rectangular granulating plate 501 which is used for receiving the welding flux and enabling the welding flux to slide downwards in an inclined mode for granulation, and two side edges of the rectangular granulating plate 501, which are parallel to the sliding direction of the welding flux, are respectively provided with a baffle I502 which is used for preventing the welding flux from sliding downwards; the granulating mechanism 5 is capable of reciprocating relative to the inclined platform 4 in a direction perpendicular to the direction of dropping of the flux.
Specifically, the length of the rectangular granulating plate is 3-6 m, and the inclination angle of the inclined platform 4 is 45-60 degrees.
In detail, as shown in fig. 4 and 6, a plurality of grooves 8 with the extending direction perpendicular to the extending direction of the rectangular granulating plate 501 are arranged on the inclined platform 4 in parallel, a roller group consisting of a plurality of rollers 9 arranged in a same row is arranged in each groove 8, and the axis of each roller 9 in the roller group is parallel to the extending direction of the rectangular granulating plate 501; the lower bottom surface of the rectangular granulating plate 501 is provided with a slideway 11 matched with each roller group. As shown in fig. 3 to 5, a driving mechanism capable of controlling the reciprocating motion of the granulating mechanism 5 is disposed on the inclined platform 4, the driving mechanism includes a motor 6, a driving shaft 10 sleeved in the rectangular granulating plate 501 is fixedly connected to an output shaft of the motor 6, an extending direction of the driving shaft 10 is perpendicular to an extending direction of the rectangular granulating plate 501, two bidirectional spiral grooves having different spiral directions and connected end portions are disposed on the driving shaft 10, a ball mounting groove is disposed on an inner wall of a shaft hole where the rectangular granulating plate 501 and the driving shaft 10 are matched, and the ball 12 is mounted in the rectangular granulating plate 501 through the ball mounting groove.
Specifically, the motor 6 is a servo motor, the rotation speed of the servo motor is sensitive to change, and the rotation speed of the motor 6 can be changed
Preferably, as shown in fig. 2-3, a baffle II 7 is arranged on the upper surface of the end of the inclined platform 4 connected with the hinge, and the top end of the baffle II 7 is flush with the upper surface of the rectangular granulating plate 501. The baffle II 7 not only plays a role in preventing the granulation mechanism 5 from falling, but also prevents the granulation mechanism 5 from exerting too large downward inclined acting force on the driving shaft 10 and the roller group in the movement process, thereby prolonging the service life of the device. The top end of the baffle II 7 is flush with the upper surface of the rectangular granulating plate 5, so that the influence on the sliding of the welding flux is avoided, and the use is convenient.
Preferably, the supporting rod 1 is an adjustable supporting rod, the supporting rod 1 is composed of an upper rod and a lower rod, the upper rod and the lower rod are connected in an inserting mode, the height of the upper rod and the height of the lower rod can be adjusted, and the upper rod are fixed through a fixing screw rod. The height of the granulating device can be adjusted in real time by using the support rod 1 according to the height of a conveying belt for conveying the welding flux.
The granulating mechanism of the invention makes the travel route and the travel time of the flux wet material relatively clear in the granulating process under the action of the rectangular granulating plate 501 and the baffle I, and the flux is only subjected to the reciprocating direction of the rectangular granulating plate 501 (the direction is vertical to the falling direction of the flux), the friction force along the inclined surface in the upward direction and the acting force along the inclined surface caused by the self gravity, so that the acting force in the granulating process of the flux is greatly reduced, and the non-spherical and less-dense flux particles can be manufactured.
The using method of the granulating device comprises the following steps: during granulation production, the rectangular granulation plate 501 is adjusted to a proper inclination angle through the hydraulic cylinder 3 and the inclined platform 4, then the motor 6 is started to enable the granulation mechanism 5 to do reciprocating motion along the falling direction of the welding flux, then the wet welding flux is conveyed by the conveyor belt and falls on the high position of the rectangular granulation plate 501 in reciprocating motion, and under the action of the reciprocating motion and the self gravity of the rectangular granulation plate 501, the wet welding flux does composite motion of reciprocating left and right and rolling down along an inclined plane, and finally non-compact non-spherical particles are formed.
It should be noted that the width of the conveyor belt is significantly smaller than the width of the rectangular prilling plate 501, so that the conveyor belt does not contact the baffle I502 when delivering the flux.
As can be seen from FIG. 7, the loose ratio of the flux obtained by using the flux granulating apparatus of the present invention was remarkably decreased and was closer to that of the flux obtained by using the disk granulating apparatus of the prior art as compared with the flux obtained by using the disk granulating apparatus of the prior art, as shown in FIG. 7, in which the flux granulating apparatus of the present invention was granulated and the loose ratio of the flux obtained was measured, respectively1.00g/cm3The target value of (2).
The granulating device has simple structure and high production efficiency, is suitable for continuous production, and the prepared welding flux has good granulating effect, ideal loose-loading ratio, excellent welding manufacturability and high yield of the welding flux.
The granulation apparatus for non-melting flux provided by the present invention is described in detail above, and the principle and the embodiments of the present invention are illustrated herein by using specific examples, which are only used to help understand the method and the core idea of the present invention. It should be noted that any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention are within the protective scope of the present invention to those skilled in the art.
Claims (2)
1. A granulation device for non-smelting flux is characterized in that: the device comprises a support frame, wherein the support frame comprises a pair of support rods (1) which are arranged in parallel and a support seat (2) which is fixedly connected with the upper end parts of the support rods (1); a hydraulic cylinder (3) is fixed above the supporting seat (2), one end of the supporting seat (2) is hinged with an inclined platform (4) supported by the hydraulic cylinder (3), the inclined platform (4) is obliquely arranged relative to the upper surface of the supporting seat (2), and the inclined platform (4) is hinged with a piston rod of the hydraulic cylinder (3); the granulation mechanism (5) is arranged on the inclined platform (4) and keeps consistent with the inclination of the inclined platform, the granulation mechanism (5) comprises a rectangular granulation plate (501) which is used for receiving the welding flux and enabling the welding flux to slide downwards in an inclined mode for granulation, and two side edges, parallel to the sliding direction of the welding flux, of the rectangular granulation plate (501) are respectively provided with a baffle I (502) used for preventing the welding flux from sliding downwards;
a plurality of grooves (8) with the extending direction vertical to the downward sliding direction of the welding flux are arranged on the inclined platform (4) in parallel, a roller group consisting of a plurality of rollers (9) which are arranged in the same way is arranged in each groove (8), and the axis of each roller (9) in the roller group is parallel to the extending direction of the rectangular granulating plate (501); the lower bottom surface of the rectangular granulating plate (501) is provided with a slideway (11) matched with each roller group;
the inclined platform (4) is provided with a driving mechanism, the driving mechanism comprises a motor (6), an output shaft of the motor (6) is fixedly connected with a driving shaft (10) penetrating through the middle of the rectangular granulating plate (501), the extending direction of the driving shaft (10) is perpendicular to the downward sliding direction of the welding flux, the driving shaft (10) is provided with two bidirectional spiral grooves which are different in spiral direction and are connected at the ends, the inner wall of a shaft hole of the rectangular granulating plate (501) matched with the driving shaft (10) is provided with a ball mounting groove, and the balls (12) are mounted in the rectangular granulating plate (501) through the ball mounting groove; the granulating mechanism (5) can reciprocate relative to the inclined platform (4) along the direction vertical to the downward sliding direction of the welding flux under the control of the driving mechanism;
the upper surface of the end part connected with the hinged part of the inclined platform (4) is provided with a baffle II (7), the baffle II (7) is perpendicular to the baffle I (502), and the top end of the baffle II (7) is flush with the upper surface of the rectangular granulating plate (501).
2. The granulation apparatus for non-melting flux as set forth in claim 1, wherein: the supporting rod (1) is an adjustable supporting rod, the supporting rod (1) is composed of an upper rod and a lower rod, the upper rod and the lower rod are connected in an inserting mode, the height of the upper rod can be adjusted, the lower rod is provided with feet, and the upper rod are fixed through a fixing screw rod.
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| CN201911072982.4A CN110694548B (en) | 2019-11-05 | 2019-11-05 | Granulation device for non-smelting welding flux |
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| CN201911072982.4A CN110694548B (en) | 2019-11-05 | 2019-11-05 | Granulation device for non-smelting welding flux |
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| CN110694548A CN110694548A (en) | 2020-01-17 |
| CN110694548B true CN110694548B (en) | 2022-03-11 |
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| CN110252196A (en) * | 2019-06-05 | 2019-09-20 | 广州市中潭空气净化科技有限公司 | A kind of granulating disc with cleaning and regulatory function |
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| US3890072A (en) * | 1973-09-04 | 1975-06-17 | Norton Co | Apparatus for forming solid spherical pellets |
| CN103183544A (en) * | 2011-12-29 | 2013-07-03 | 徐州龙翔生物化学有限公司 | Simple granulating method for compound fertilizer |
| CN202909688U (en) * | 2012-07-13 | 2013-05-01 | 安徽省舒城县盛宏陶粒厂 | Ceramsite granulating screening and recycling device |
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