CN110694500B - Pneumatic circulating oil-water two-phase flow equal-phase share flow distribution device - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及一种气动循环式油水两相流等相份额流动分配装置。The invention relates to a pneumatic circulating oil-water two-phase flow equal-phase share flow distribution device.
背景技术Background technique
油水两相流的相份额是油水两相流的重要参数之一。在一些诸如石油化工行业、机械重工等行业中,对油水两相流相份额的分配有着非常高的要求,不同管道中油水两相流的相份额的均匀度将会对下游设备运行的安全性、高效性、经济性等产生较大的影响。实验室中涉及油水两相流的管束或者多支管实验时,也需要一种简单可靠的装置来保证各支管内油水两相流的相份额相等。The phase fraction of oil-water two-phase flow is one of the important parameters of oil-water two-phase flow. In some industries such as petrochemical industry and mechanical heavy industry, there are very high requirements for the distribution of the oil-water two-phase flow. The uniformity of the oil-water two-phase flow in different pipelines will affect the safety of downstream equipment operation. , efficiency, economy, etc. have a greater impact. In laboratory experiments involving oil-water two-phase flow in tube bundles or manifolds, a simple and reliable device is also required to ensure that the phase share of oil-water two-phase flow in each branch is equal.
发明内容SUMMARY OF THE INVENTION
为解决上述背景技术中存在的问题,本发明提出一种气动循环式油水两相流等相份额流动分配装置,其利用气动循环的原理使互不相溶的油水两相在主循环管道内循环流动、充分混合,将循环混合后的油水两相按等相份额的要求分配到管束的每个支管。In order to solve the problems existing in the above-mentioned background technology, the present invention proposes a pneumatic circulation type oil-water two-phase flow equal-phase flow distribution device, which uses the principle of pneumatic circulation to circulate the immiscible oil-water two-phase in the main circulation pipeline. Flow and mix thoroughly, and distribute the oil-water two phases after circulating mixing to each branch pipe of the tube bundle according to the requirement of equal phase proportion.
本发明解决上述问题的技术方案是:一种气动循环式油水两相流等相份额流动分配装置,其特殊之处在于:The technical scheme of the present invention to solve the above problem is: a pneumatic circulating oil-water two-phase flow equal-phase flow distribution device, and its special features are:
包括进气管、进水管、进油管和主循环管道;Including air inlet pipe, water inlet pipe, oil inlet pipe and main circulation pipe;
所述主循环管道为“日”字形结构,“日”字形结构的左、右两侧分别为竖直上升流动管段、竖直下降流动管段,“日”字形结构的中部、下部分别为气液分层流倾斜下降管段、油水两相倾斜回流管段,“日”字形结构的上部为集气管,所述主循环管道中各拐点均连通;The main circulation pipeline is a "Sun"-shaped structure, the left and right sides of the "Sun"-shaped structure are respectively a vertical upward flow pipe section and a vertical descending flow pipe section, and the middle and lower parts of the "Sun"-shaped structure are gas-liquid respectively. The stratified flow inclined descending pipe section and the oil-water two-phase inclined return pipe section, the upper part of the "Sun"-shaped structure is the gas collecting pipe, and each inflection point in the main circulation pipe is connected;
所述进气管的出口端与竖直上升流动管段的中下部连通,进水管、进油管的出口端均连入进气管上,集气管上设有排气口,竖直上升流动管段的最下端连接有排液口,竖直下降流动管段的下部设有油水两相流分配器;The outlet end of the air inlet pipe is communicated with the middle and lower part of the vertical upward flow pipe section, the outlet ends of the water inlet pipe and the oil inlet pipe are all connected to the air inlet pipe, the air collecting pipe is provided with an exhaust port, and the lowermost end of the vertical upward flow pipe section is A liquid discharge port is connected, and an oil-water two-phase flow distributor is arranged at the lower part of the vertically descending flow pipe section;
所述油水两相流分配器用于向外部管束或者多支管实现油水两相流的等相份额分配输出;The oil-water two-phase flow distributor is used to realize the equal-phase distribution output of the oil-water two-phase flow to the external tube bundle or the manifold;
排液口上设有疏液阀。There is a drain valve on the drain port.
进一步地,上述进气管水平连接于竖直上升流动管段的中下部,进气管上装有进气调节阀以及气流单相阀,进气管的进气口可与外部高压气源连接。打开进气调节阀,高压气源中的气体可通过进气管进入主循环管道的竖直上升流动管段。气流单相阀使气体只能单方向流动,也可避免油和水向气源流动。Further, the above-mentioned intake pipe is horizontally connected to the middle and lower part of the vertical upward flow pipe section, the intake pipe is equipped with an intake regulating valve and an air flow single-phase valve, and the intake port of the intake pipe can be connected to an external high-pressure air source. Open the intake regulating valve, and the gas in the high-pressure gas source can enter the vertical upward flow pipe section of the main circulation pipeline through the intake pipe. The gas flow single-phase valve allows the gas to flow in only one direction, and also prevents the flow of oil and water to the gas source.
进一步地,上述进水管竖直连接于进气管,进水管上装有进水调节阀以及水流单相阀,进水管的进水口可与外部水管连接。打开进水调节阀,水即可通过进水管先流入进气管而后进入主循环管道的竖直上升流动管段。水流单相阀使水在进水管内只能单方向流动,也可避免油和气向进水管内流动。Further, the above-mentioned water inlet pipe is vertically connected to the air inlet pipe, the water inlet pipe is equipped with a water inlet regulating valve and a water flow single-phase valve, and the water inlet of the water inlet pipe can be connected with an external water pipe. Open the water inlet regulating valve, the water can first flow into the air inlet pipe through the water inlet pipe and then enter the vertical upward flow pipe section of the main circulation pipe. The water flow single-phase valve allows water to flow in only one direction in the water inlet pipe, and can also prevent oil and gas from flowing into the water inlet pipe.
进一步地,上述进油管竖直连接于进气管,进油管上装有进油调节阀以及油流单相阀,进油管的进油口可与外部油管连接。打开进油调节阀,油即可通过进油管先流入进气管而后进入主循环管道的竖直上升流动管段。油流单相阀使油在进油管内只能单方向流动,也可避免水和气向进油管内流动。Further, the above-mentioned oil inlet pipe is vertically connected to the air inlet pipe, the oil inlet pipe is equipped with an oil inlet regulating valve and an oil flow single-phase valve, and the oil inlet of the oil inlet pipe can be connected with an external oil pipe. Open the oil inlet regulating valve, the oil can first flow into the air inlet pipe through the oil inlet pipe and then enter the vertical upward flow pipe section of the main circulation pipe. The oil flow single-phase valve allows oil to flow in only one direction in the oil inlet pipe, and also prevents water and gas from flowing into the oil inlet pipe.
进一步地,上述集气管上装有压力定值器,可以调节主循环管道内的压力,并通过集气管的排气口将集气管中的气体在一定压力下排出。Further, the above-mentioned gas collecting pipe is equipped with a pressure setting device, which can adjust the pressure in the main circulation pipeline, and discharge the gas in the gas collecting pipe under a certain pressure through the exhaust port of the gas collecting pipe.
进一步地,上述油水两相流分配器的周边均匀分布多个分配孔,分配孔用于与外部管束或者多支管连接。Further, a plurality of distribution holes are evenly distributed on the periphery of the above-mentioned oil-water two-phase flow distributor, and the distribution holes are used for connection with an external tube bundle or a manifold.
本发明的优点:Advantages of the present invention:
本发明采用气动的方法,高压气体带动管道内的油水两相流循环流动、充分混合,并提供压力使油水两相流通过分配器向外部管束或者多支管进行油水两相流的分配输出,使各支管中油水两相流的相份额相等;本发明原理易于理解、结构简单、操作方便,可以大大节约油水两相流等相份额分配的成本。The invention adopts the pneumatic method, the high-pressure gas drives the oil-water two-phase flow in the pipeline to circulate and fully mix, and provides pressure to make the oil-water two-phase flow pass through the distributor to the external tube bundle or manifold to distribute and output the oil-water two-phase flow, so that each The phase share of the oil-water two-phase flow in the branch pipe is equal; the principle of the invention is easy to understand, the structure is simple, and the operation is convenient, and the cost of the equal-phase share distribution of the oil-water two-phase flow can be greatly saved.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2是本发明的实施示意图;Fig. 2 is the implementation schematic diagram of the present invention;
图3是油水两相流分配器的截面示意图。3 is a schematic cross-sectional view of an oil-water two-phase flow distributor.
其中,1、进气口,2、排气口,3、排液口,4、输水口,5、输油口,6、油水两相流分配器,7、竖直上升流动管段,8、气液分层流倾斜下降管段,9、竖直下降流动管段,10、油水两相倾斜回流管段,11、集气管,12、进油管,13、进水管,14、进气调节阀,15、气流单向阀,16、疏液阀,17、压力定值器,18、进油调节阀,19、进水调节阀,20、水流单向阀,21、油流单向阀,22、进气管;61、主体结构;62、分配孔。Among them, 1. Air inlet, 2. Exhaust port, 3. Liquid discharge port, 4. Water delivery port, 5. Oil delivery port, 6. Oil-water two-phase flow distributor, 7. Vertical rising flow pipe section, 8 , Gas-liquid stratified flow inclined descending pipe section, 9. Vertical descending flow pipe section, 10. Oil-water two-phase inclined return pipe section, 11. Gas collecting pipe, 12. Oil inlet pipe, 13. Water inlet pipe, 14. Intake regulating valve, 15 , Air flow check valve, 16, Liquid drain valve, 17, Pressure setter, 18, Oil inlet control valve, 19, Water inlet control valve, 20, Water flow check valve, 21, Oil flow check valve, 22, Air intake pipe; 61. Main structure; 62. Distribution hole.
具体实施方式Detailed ways
为使本发明实施方式的目的、技术方案和优点更加清楚,下面将结合本发明实施方式中的附图,对本发明实施方式中的技术方案进行清楚、完整地描述,显然,所描述的实施方式是本发明一部分实施方式,而不是全部的实施方式。基于本发明中的实施方式,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施方式,都属于本发明保护的范围。因此,以下对在附图中提供的本发明的实施方式的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施方式。基于本发明中的实施方式,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施方式,都属于本发明保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments These are some embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention. Accordingly, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the invention as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
参见图1和图2,一种气动循环式油水两相流等相份额流动分配装置,包括进气管22、进水管13、进油管12和主循环管道。1 and 2, a pneumatic circulating oil-water two-phase flow equal-phase flow distribution device includes an
所述主循环管道为“日”字形结构,“日”字形结构的左、右两侧分别为竖直上升流动管段7、竖直下降流动管段9,“日”字形结构的中部、下部分别为气液分层流倾斜下降管段8、油水两相倾斜回流管段10,“日”字形结构的上部为集气管11,所述主循环管道中各拐点均连通。The main circulation pipeline is a "Sun"-shaped structure, and the left and right sides of the "Sun"-shaped structure are respectively a vertical rising flow pipe section 7 and a vertical descending
所述进气管22的出口端与竖直上升流动管段7的中下部连通,进水管13、进油管12的出口端均连入进气管22上,集气管11上设有排气口2,竖直上升流动管段7的最下端连接有排液口3,竖直下降流动管段9的下部设有油水两相流分配器6;所述油水两相流分配器6用于向外部管束或者多支管实现油水两相流的等相份额分配输出;排液口3上设有疏液阀16。The outlet end of the
参见图3,所述油水两相流分配6,其主体结构61为短圆筒,其上下两端与竖直下降流动管段9同心连接。在短圆筒的侧壁上均匀分布着多个分配孔62,分配孔62用于与外部管束或者多支管的连接。Referring to FIG. 3 , the
优选地,进气管22水平连接于竖直上升流动管段7的中下部,进气管22上装有进气调节阀14以及气流单相阀15,进气管22的进气口1可与外部高压气源连接。打开进气调节阀14,高压气源中的气体可通过进气管22进入主循环管道的竖直上升流动管段7。气流单相阀15使气体只能单方向流动,也可避免油和水向气源流动。Preferably, the
优选地,进水管13竖直连接于进气管22,进水管13上装有进水调节阀19以及水流单相阀20,进水管13的进水口4可与外部水管连接。打开进水调节阀19,水即可通过进水管13先流入进气管22而后进入主循环管道的竖直上升流动管段7。水流单相阀20使水在进水管内只能单方向流动,也可避免油和气向进水管内流动。Preferably, the
优选地,进油管12竖直连接于进气管22,进油管12上装有进油调节阀18以及油流单相阀21,进油管12的进油口5可与外部油管连接。打开进油调节阀18,油即可通过进油管12先流入进气管22而后进入主循环管道的竖直上升流动管段7。油流单相阀21使油在进油管内只能单方向流动,也可避免水和气向进油管内流动。Preferably, the oil inlet pipe 12 is vertically connected to the
优选地,集气管11竖直连接于主循环管道的上方,集气管11上装有压力定值器17,可以调节主循环管道内的压力,并通过集气管11的排气口2将集气管中的气体在一定压力下排出。Preferably, the
本发明中,可通过调节进油流量和进水流量使主循环管道中油与水的相份额维持在所要求的值。油气水三相分别通过进气管、进水管、进油管进入主循环管道后,在气体的带动下三相流体在主循环管道的竖直上升流动管段内呈现为油气水三相的上升流动,在竖直上升流动管段7与气液分层流倾斜下降管段8的接口处有部分气体进入集气管11。剩余气体在气液分层流倾斜下降管段8中与液体分离,在气液分层流倾斜下降管段8与竖直下降流动管段9的接口处进入集气管。In the present invention, the phase proportions of oil and water in the main circulation pipeline can be maintained at the required value by adjusting the flow of oil and water. After the three-phase oil, gas and water enter the main circulation pipeline through the air inlet pipe, the water inlet pipe and the oil inlet pipe respectively, the three-phase fluid presents an upward flow of oil, gas and water in the vertical upward flow pipe section of the main circulation pipe under the driving of the gas. At the interface between the vertical ascending flow pipe section 7 and the gas-liquid stratified flow inclined descending
本发明中,可通过调节进气流量,使油水两相倾斜回流管段10中的回流流量大于油水两相流分配器6向外部管束或者多支管所分配输出的流量,保证油水两相的充分混合。In the present invention, by adjusting the intake air flow rate, the return flow rate in the oil-water two-phase inclined
本发明中,可通过调节进水流量、进油流量以及油水两相的分配输出流量,使竖直下降流动管段9中的液位高度位于油水两相流分配器6和气液分层流倾斜下降管段8之间,保证气动循环式油水两相流等相份额流动分配装置的合理运行。In the present invention, by adjusting the water inlet flow, oil inlet flow and the distribution output flow of the oil-water two-phase, the liquid level in the vertical descending
本发明中,油水两相在主循环管道内充分循环混合后,通过油水两相流分配器6向外部管束或者多支管实现油水两相流的等相份额分配输出。In the present invention, after the oil-water two-phase is fully circulated and mixed in the main circulation pipeline, the oil-water two-phase flow distributor 6 realizes the equal-phase distribution and output of the oil-water two-phase flow to the external tube bundle or manifold.
本发明的实施方案包括以下步骤:Embodiments of the present invention include the following steps:
1)首先,打开进油调节阀18、进水调节阀19及压力定值器17,通过输油口5、输水口4分别向管道内充入一定的油和水,使进油管12、进水管13及竖直上升流动管段7中液体的液面高度接近竖直上升流动管段7和气液分层流倾斜下降管段8的交界处。关闭输油阀18、输水阀19及压力定值器17;1) First, open the oil
2)然后,打开进气调节阀14,并调节压力定值器17,使高压气体从进气口1进入管道内,在竖直上升流动管段7内形成油水气三相流,并带动油水两相流循环流动。其中,气体在竖直上升流动管段7、气液分层流倾斜下降管段8与集气管11的交界处,从三相流中分离进入集气管11,最后由排气口2排出装置;2) Then, open the
3)等待一段时间,油水两相流充分混合后,即可开放油水两相流分配器6。装置内,由压力定值器17控制的高压驱使充分混合的油水两相流进入油水两相流分配器6,在与油水两相流分配器6连接的各个支管内实现油水两相流的等相份额分配;3) After waiting for a period of time, after the oil-water two-phase flow is fully mixed, the oil-water two-phase flow distributor 6 can be opened. In the device, the high pressure controlled by the
4)操作结束后,关闭进气调节阀14、进油调节阀18和进水调节阀19,并打开疏液阀16,这时剩余液体可以从排液口3排出。亦可关闭疏液阀16,打开进油调节阀18和进水调节阀19,补充油水两相,重复上述步骤,继续操作。4) After the operation, close the
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,本领域的技术人员其依然可以对前述各实施例所记载的技术方案进行调节,或者对其中部分技术特征进行等同替换。所以,倘若本发明的这些修改和变型属于本发明权利要求及其等同技术的范围之内,则本发明也意图包含这些改动和变型在内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Those skilled in the art can still adjust the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. . Therefore, provided that these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
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