CN110683276A - Conveyer belt containing carbon fiber woven mesh enhancement layer - Google Patents
Conveyer belt containing carbon fiber woven mesh enhancement layer Download PDFInfo
- Publication number
- CN110683276A CN110683276A CN201911143982.9A CN201911143982A CN110683276A CN 110683276 A CN110683276 A CN 110683276A CN 201911143982 A CN201911143982 A CN 201911143982A CN 110683276 A CN110683276 A CN 110683276A
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- CN
- China
- Prior art keywords
- layer
- face
- carbon fiber
- steel wire
- conveyor belt
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229920000049 Carbon (fiber) Polymers 0.000 title claims abstract description 38
- 239000004917 carbon fiber Substances 0.000 title claims abstract description 38
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 title claims abstract description 37
- 239000010410 layer Substances 0.000 claims abstract description 95
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 39
- 239000010959 steel Substances 0.000 claims abstract description 39
- 239000012792 core layer Substances 0.000 claims abstract description 21
- 230000002787 reinforcement Effects 0.000 claims abstract description 18
- 230000003014 reinforcing effect Effects 0.000 claims description 28
- 239000004593 Epoxy Substances 0.000 claims description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims 1
- 229910052799 carbon Inorganic materials 0.000 claims 1
- 230000005540 biological transmission Effects 0.000 abstract description 6
- 239000000835 fiber Substances 0.000 description 7
- 239000004744 fabric Substances 0.000 description 4
- 239000003822 epoxy resin Substances 0.000 description 3
- 229920000647 polyepoxide Polymers 0.000 description 3
- 239000004677 Nylon Substances 0.000 description 2
- 229920001778 nylon Polymers 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 229920002978 Vinylon Polymers 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000011208 reinforced composite material Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
- B65G15/32—Belts or like endless load-carriers made of rubber or plastics
- B65G15/34—Belts or like endless load-carriers made of rubber or plastics with reinforcing layers, e.g. of fabric
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B25/00—Layered products comprising a layer of natural or synthetic rubber
- B32B25/04—Layered products comprising a layer of natural or synthetic rubber comprising rubber as the main or only constituent of a layer, which is next to another layer of the same or of a different material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/38—Layered products comprising a layer of synthetic resin comprising epoxy resins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/06—Interconnection of layers permitting easy separation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/103—Metal fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/106—Carbon fibres, e.g. graphite fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/718—Weight, e.g. weight per square meter
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2433/00—Closed loop articles
- B32B2433/02—Conveyor belts
Abstract
The invention provides a conveyor belt containing a carbon fiber woven mesh reinforcement layer, wherein the lower end surface of an upper cover layer is attached to the upper end surface of the upper reinforcement layer, the lower end surface of the upper reinforcement layer is attached to the upper end surface of a steel wire rope core layer, the lower end surface of the steel wire rope core layer is attached to the upper end surface of a lower reinforcement layer, the lower end surface of the lower reinforcement layer is attached to the upper end surface of a lower cover layer, and the strength of the whole conveyor belt is increased after carbon fiber bundles are added into the upper reinforcement layer and the lower reinforcement layer; the male surface of the magic tape on the upper cover layer is adsorbed with the female surface of the magic tape, and the guide rubber layer adhered with the female surface of the magic tape increases the friction force between the guide rubber layer and the transported object, so that the transported object is prevented from sliding on the transmission belt.
Description
Technical Field
The invention relates to a conveying belt containing a carbon fiber woven mesh reinforcing layer, and belongs to the field of conveying belts.
Background
The common conveying uses fiber fabric as belt core and common rubber as covering material, and the surface is smooth and flat. The belt core is a layered or integral fabric woven by fibers such as cotton, nylon, polyester or vinylon. The special conveyor belt needs to have the characteristics of high strength, heat resistance, cold resistance, flame resistance and the like, and generally uses a steel wire rope as a belt core, and is supplemented with a steel wire rope, a steel wire cord, a fiber rope, a fiber fabric and the like as reinforcing layers, wherein the steel wire rope and the steel wire cord reinforcing layers have good flexibility, high strength, extremely small elastic elongation and good impact resistance, but have great self weight and increase the running cost; the fiber rope and the fiber fabric (generally nylon or polyester fiber) reinforcing layer are easy to generate heat to affect the internal stability of the product when heated, the strength is not high, the impact resistance is poor, and the slipping of the object to be transmitted easily occurs when the transmission speed of the existing transmission belt is high, so that a new structure is needed to solve the problem.
Disclosure of Invention
In view of the defects in the prior art, the invention aims to provide a conveyor belt containing a carbon fiber woven mesh reinforcement layer, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention is realized by the following technical scheme: the conveying belt comprises an upper covering layer, wherein the lower end face of the upper covering layer is attached to the upper end face of the upper reinforcing layer, the lower end face of the upper reinforcing layer is attached to the upper end face of a steel wire rope core layer, the lower end face of the steel wire rope core layer is attached to the upper end face of a lower reinforcing layer, and the lower end face of the lower reinforcing layer is attached to the upper end face of the lower covering layer.
Furthermore, the specification of going up the enhancement layer is the same with the enhancement layer down, the internal distribution of going up the enhancement layer has the carbon fiber bundle, the carbon fiber bundle is arranged at the inside intercrossing of last enhancement layer and equidistance between the carbon fiber bundle, is 90 contained angles between the carbon fiber bundle of horizontal arrangement and the carbon fiber bundle of longitudinal arrangement and arranges, go up the enhancement layer and be a component that adopts epoxy to make and form.
Further, the upper and lower cover layers are of the same specification.
Furthermore, steel wire ropes are distributed in the steel wire rope core layer, the steel wire ropes are longitudinally arranged in the steel wire rope core layer, and the steel wire ropes distributed in the steel wire rope core layer are provided with a plurality of steel wire ropes which are arranged at equal intervals.
Furthermore, the upper end face of the upper covering layer is pasted with a hook-and-loop fastener male face, the hook-and-loop fastener male face is adsorbed with a hook-and-loop fastener female face, and the upper end of the hook-and-loop fastener female face is pasted with a guide rubber layer.
Furthermore, the upper end surface of the guide rubber layer is distributed with anti-skid grains, and the anti-skid grains are of a semi-convex spherical structure with a semicircular cross section.
The invention has the beneficial effects that: according to the conveying belt containing the carbon fiber woven mesh reinforcing layer, the strength of the whole conveying belt is increased by adding the carbon fiber bundles in the upper reinforcing layer and the lower reinforcing layer, wherein the carbon fiber bundles are arranged in a mutually staggered mode, so that the strength of the conveying belt is higher, the belt body is softer, the diameter of a core layer steel wire rope can be reduced, the weight of the conveying belt is greatly reduced, and the adhesion degree of the whole conveying belt and rubber can be improved by epoxy resin among the carbon fiber bundles;
and the male face is pasted to magic on the upper cover layer adsorbs mutually with the female face is pasted to magic, and with the direction rubber layer of the female face looks adhesion of magic then increased with by the frictional force between the transported object, prevent to be transported object and take the slip on the transmission band, the male face is pasted to magic in addition and the female face is pasted to magic adopts the detachable design, this design is convenient for change after the direction rubber layer damages.
Drawings
Other features, objects and advantages of the invention will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:
FIG. 1 is a schematic structural diagram of a conveyor belt containing a carbon fiber woven mesh reinforcement layer according to the present invention;
FIG. 2 is a schematic view showing the distribution of carbon fiber bundles in a conveyor belt comprising a carbon fiber woven mesh reinforcement layer according to the present invention;
FIG. 3 is a schematic view showing the distribution of the male hook and loop fastener surface in the conveyer belt with the carbon fiber woven mesh reinforcement layer according to the present invention;
FIG. 4 is a schematic view showing the distribution of carbon fiber bundles in a conveyor belt comprising a carbon fiber woven mesh reinforcement layer according to the present invention;
in the figure: the reinforced composite material comprises 1-upper covering layer, 2-upper reinforcing layer, 3-steel wire rope core layer, 4-lower reinforcing layer, 5-lower covering layer, 6-carbon fiber bundle, 7-steel wire rope, 8-magic tape male surface, 9-magic tape female surface and 10-guide rubber layer.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
Referring to fig. 1-4, the present invention provides a technical solution: the conveying belt comprises an upper covering layer 1, wherein the lower end face of the upper covering layer 1 is attached to the upper end face of an upper reinforcing layer 2, the lower end face of the upper reinforcing layer 2 is attached to the upper end face of a steel wire rope core layer 3, the lower end face of the steel wire rope core layer 3 is attached to the upper end face of a lower reinforcing layer 4, and the lower end face of the lower reinforcing layer 4 is attached to the upper end face of a lower covering layer 5.
The specifications of the upper reinforcing layer 2 and the lower reinforcing layer 4 are the same, carbon fiber bundles 6 are distributed in the upper reinforcing layer 2, the carbon fiber bundles 6 are arranged in the upper reinforcing layer 2 in a mutually crossed manner and are arranged at equal intervals, the carbon fiber bundles 6 arranged transversely and the carbon fiber bundles 6 arranged longitudinally are arranged at an included angle of 90 degrees, the upper reinforcing layer 2 is a member made of epoxy resin, by adding the carbon fiber bundles 6 in the upper reinforcing layer 2 and the lower reinforcing layer 4, the strength of the whole conveying belt is increased, wherein the carbon fiber bundles 6 are arranged in a staggered way, so that the strength of the transmission belt is higher, the belt body is softer, the diameter of the core layer steel wire rope 73 can be reduced, therefore, the weight of the conveyer belt is greatly reduced, the adhesion degree of the whole conveyer belt and rubber can be improved by epoxy resin among the carbon fiber bundles 6, and the specifications of the upper covering layer 1 and the lower covering layer 5 are the same.
The steel wire ropes 73 are distributed in the steel wire rope core layer 3, the steel wire ropes 73 are longitudinally arranged in the steel wire rope core layer 3, the steel wire ropes 73 distributed in the steel wire rope core layer 3 are provided with a plurality of steel wire ropes 73 which are arranged at equal intervals,
the up end of upper cladding layer 1 is pasted and is had magic subsides public face 8, and magic subsides public face 8 adsorbs mutually with magic subsides female face 9, and the direction rubber layer 10 has been pasted to the upper end that the female face 9 was pasted to the magic, and the public face 8 is pasted with magic subsides female face 9 and adopts the detachable design, and this design is convenient for change after the damage of direction rubber layer 10.
The upper end surface of the guide rubber layer 10 is distributed with anti-slip grains, the anti-slip grains are of a semi-convex ball structure with a semicircular cross section, the male hook-and-loop fastener surface 8 on the upper cover layer 1 is adsorbed with the female hook-and-loop fastener surface 9, and the guide rubber layer 10 adhered with the female hook-and-loop fastener surface 9 increases the friction force between the guide rubber layer and the transported object, so that the transported object is prevented from sliding on the transmission belt.
Claims (6)
1. A conveyor belt comprising a woven mesh reinforcement layer of carbon fibres, comprising an upper covering layer (1), characterized in that: the lower end face of the upper covering layer (1) is attached to the upper end face of the upper reinforcing layer (2), the lower end face of the upper reinforcing layer (2) is attached to the upper end face of the steel wire rope core layer (3), the lower end face of the steel wire rope core layer (3) is attached to the upper end face of the lower reinforcing layer (4), and the lower end face of the lower reinforcing layer (4) is attached to the upper end face of the lower covering layer (5).
2. The conveyor belt of claim 1, wherein the conveyor belt comprises a woven carbon fiber mesh reinforcement layer comprising: go up enhancement layer (2) and the same with the specification of lower enhancement layer (4), the internal distribution of going up enhancement layer (2) has carbon fiber bundle (6), carbon fiber bundle (6) are arranged at the inside intercrossing of last enhancement layer (2) and equidistance between carbon fiber bundle (6), and it arranges to be 90 contained angles between carbon fiber bundle (6) of transverse arrangement and longitudinal arrangement, go up enhancement layer (2) and be a component that adopts the epoxy preparation to form.
3. The conveyor belt of claim 1, wherein the conveyor belt comprises a woven carbon fiber mesh reinforcement layer comprising: the specifications of the upper covering layer (1) and the lower covering layer (5) are the same.
4. The conveyor belt of claim 1, wherein the conveyor belt comprises a woven carbon fiber mesh reinforcement layer comprising: the steel wire rope core layer is characterized in that steel wire ropes (7) are distributed in the steel wire rope core layer (3), the steel wire ropes (7) are longitudinally arranged in the steel wire rope core layer (3), and the steel wire ropes (7) distributed in the steel wire rope core layer (3) are arranged in an equidistance mode among a plurality of steel wire ropes (7).
5. The conveyor belt of claim 1, wherein the conveyor belt comprises a woven carbon fiber mesh reinforcement layer comprising: the upper end face of the upper covering layer (1) is pasted with a magic tape male face (8), the magic tape male face (8) is adsorbed with a magic tape female face (9), and the upper end of the magic tape female face (9) is pasted with a guide rubber layer (10).
6. The conveyor belt comprising a woven carbon fiber mesh reinforcement layer according to claim 5, wherein: the anti-skid rubber is characterized in that anti-skid grains are distributed on the upper end face of the guide rubber layer (10), and the anti-skid grains are of a semi-convex ball structure with a semicircular cross section.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201911143982.9A CN110683276A (en) | 2019-11-20 | 2019-11-20 | Conveyer belt containing carbon fiber woven mesh enhancement layer |
Applications Claiming Priority (1)
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CN201911143982.9A CN110683276A (en) | 2019-11-20 | 2019-11-20 | Conveyer belt containing carbon fiber woven mesh enhancement layer |
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CN201911143982.9A Pending CN110683276A (en) | 2019-11-20 | 2019-11-20 | Conveyer belt containing carbon fiber woven mesh enhancement layer |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH01117112A (en) * | 1987-10-30 | 1989-05-10 | Nippon Carbon Co Ltd | Heat resisting conveyor belt |
CN102454035A (en) * | 2010-10-29 | 2012-05-16 | 威海光威复合材料有限公司 | 0-degree and 90-degree angle biaxial carbon fiber warp-knitted cloth |
CN103862690A (en) * | 2014-03-03 | 2014-06-18 | 张家港市华申工业橡塑制品有限公司 | Method for preparing anti-tear conveying belt |
CN108146989A (en) * | 2016-12-02 | 2018-06-12 | 西安飞东电子科技有限责任公司 | A kind of anti-tear steel cable core conveying belt |
CN207998224U (en) * | 2017-07-04 | 2018-10-23 | 山西省山力铂纳橡胶机带有限公司 | A kind of superelevation strength Steel cord transmission belt |
-
2019
- 2019-11-20 CN CN201911143982.9A patent/CN110683276A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH01117112A (en) * | 1987-10-30 | 1989-05-10 | Nippon Carbon Co Ltd | Heat resisting conveyor belt |
CN102454035A (en) * | 2010-10-29 | 2012-05-16 | 威海光威复合材料有限公司 | 0-degree and 90-degree angle biaxial carbon fiber warp-knitted cloth |
CN103862690A (en) * | 2014-03-03 | 2014-06-18 | 张家港市华申工业橡塑制品有限公司 | Method for preparing anti-tear conveying belt |
CN108146989A (en) * | 2016-12-02 | 2018-06-12 | 西安飞东电子科技有限责任公司 | A kind of anti-tear steel cable core conveying belt |
CN207998224U (en) * | 2017-07-04 | 2018-10-23 | 山西省山力铂纳橡胶机带有限公司 | A kind of superelevation strength Steel cord transmission belt |
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