CN110682655A - Synchronous composite forming equipment for multilayer geotextile - Google Patents
Synchronous composite forming equipment for multilayer geotextile Download PDFInfo
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- CN110682655A CN110682655A CN201910954429.7A CN201910954429A CN110682655A CN 110682655 A CN110682655 A CN 110682655A CN 201910954429 A CN201910954429 A CN 201910954429A CN 110682655 A CN110682655 A CN 110682655A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1284—Application of adhesive
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/0046—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by constructional aspects of the apparatus
- B32B37/0053—Constructional details of laminating machines comprising rollers; Constructional features of the rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B41/00—Arrangements for controlling or monitoring lamination processes; Safety arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B43/00—Operations specially adapted for layered products and not otherwise provided for, e.g. repairing; Apparatus therefor
- B32B43/003—Cutting
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- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Laminated Bodies (AREA)
Abstract
The invention relates to the field of geotextile, in particular to a multi-layer geotextile synchronous composite molding device, which comprises a bracket, a feeding assembly, a gluing assembly, a composite assembly, a heating assembly and a trimming assembly, wherein the feeding assembly is arranged above the bracket, the gluing assembly is arranged at the top of the bracket, the composite assembly is arranged at one side of the gluing assembly, the heating assembly is arranged at one side of the composite assembly away from the gluing assembly, the trimming assembly is arranged at one side of the heating assembly away from the composite assembly, the feeding assembly comprises a first discharging mechanism, a second discharging mechanism, a third discharging mechanism and a transmission mechanism, the gluing assembly comprises a first gluing mechanism and a second gluing mechanism, and the feeding assembly, the gluing assembly, the composite assembly, the heating assembly and the trimming assembly are sequentially arranged in a straight line along the length direction of the bracket, the invention solves the problem that the single-layer geotextile is easy to be damaged, the compression resistance of the geotextile is enhanced, and the working efficiency is improved.
Description
Technical Field
The invention relates to the field of geotextiles, in particular to a multi-layer geotextile synchronous composite molding device.
Background
The geotextile is a novel building material, the raw material is synthetic fiber of high polymer such as terylene, polypropylene fiber, acrylic fiber, chinlon and the like, and the geotextile is prepared by the following steps: the geotextile is a geotechnical synthetic material with wide application, and is widely used in projects such as reinforcement of railway roadbeds, maintenance of highway pavements, protection of sports halls and dams, isolation of hydraulic buildings, tunnels, coastal mudflats, reclamation of tunnel, environmental protection and the like.
The non-woven geotextile is widely applied to the fields of civil engineering such as water conservancy, electric power, highways, railways, airports, ports, reclamation, environmental protection, flood resistance, various underground and underwater fields because of the advantages of good extensibility, mechanical property, horizontal penetration filtering property and the like, at present, the geotextile used in the application of filtering and reverse filtering is mostly single-layer geotextile and is influenced by the particle size of soil particles and the particle size of gravels in the using environment, so that the fiber fineness of the geotextile is limited, the thickness of the geotextile is limited, the geotextile is thin, and the geotextile is easy to damage in the using process.
At present, individual layer geotechnological cloth is widely used, but individual layer geotechnological cloth still has a lot of not enoughly, leads to individual layer geotechnological cloth to produce easily in some places and damages, does not play fine effect, consequently, needs design one kind with the compound device together of multilayer geotechnological cloth, not only makes geotechnological cloth be difficult for impairedly like this, has still improved work efficiency.
Disclosure of Invention
The invention aims to provide a multi-layer geotextile synchronous composite molding device.
In order to achieve the purpose, the invention adopts the following technical scheme:
the multi-layer geotextile synchronous composite molding equipment comprises a support, a feeding assembly, a gluing assembly, a composite assembly, a heating assembly and an edge trimming assembly, wherein the feeding assembly is arranged above the support, the gluing assembly is arranged at the top of the support, the composite assembly is arranged at one side of the gluing assembly, the heating assembly is arranged at one side of the composite assembly, which is far away from the gluing assembly, the edge trimming assembly is arranged at one side of the heating assembly, which is far away from the composite assembly, the feeding assembly comprises a first discharging mechanism, a second discharging mechanism, a third discharging mechanism and a transmission mechanism, the first discharging mechanism is arranged at one end of the support, the second discharging mechanism is arranged at one side of the first discharging mechanism, the third discharging mechanism is arranged at one side of the second discharging mechanism, which is far away from the first discharging mechanism, the transmission mechanism is arranged at the free end of the support, and the gluing assembly comprises, the first gluing mechanism is arranged between the first discharging mechanism and the second discharging mechanism, the second gluing mechanism is arranged between the second discharging mechanism and the third discharging mechanism, and the feeding assembly, the gluing assembly, the composite assembly, the heating assembly and the trimming assembly are sequentially arranged in a straight line along the length direction of the support.
As a preferred scheme of the synchronous composite molding equipment for the multilayer geotextile, a plurality of rollers for conveying the geotextile are arranged at the top of a bracket, the rollers are sequentially arranged in a linear state along the length direction of the bracket, a first discharging mechanism consists of a first discharging shaft and a first limiting shaft, the first discharging shaft is horizontally arranged at one end of the bracket, and two ends of the first unreeling shaft can be rotatably arranged on the bracket, a first rotary resistance device for generating reverse resistance is arranged on one circle of the first unreeling shaft, the first limiting shaft is horizontally arranged between the first unreeling shaft and the first glue coating mechanism, and the both ends homoenergetic pivoted of first spacing axle set up on first supporting seat, and drive mechanism comprises one around spool and a driving motor, can the pivoted setting in the support around the both ends of spool, and driving motor's output shaft and around pass through a coupling joint between the one end of spool.
As an optimal scheme of the synchronous compound former of multilayer geotechnique's cloth, the second drop feed mechanism includes that the spool is put to a second, spacing axle of a second and a second rotary resistance ware, the spool is put to the second and is the horizontality and set up on the support, and the both ends that the spool was put to the second can the pivoted install on the support, the second is put on the spool to the second rotary resistance ware cover, the spacing axle of second is the horizontality and sets up between spool and the second rubber coating mechanism is put to the second, and the both ends homoenergetic of the spacing axle of second all can the pivoted set up on the second supporting seat.
As an optimal scheme of the synchronous compound former of multilayer geotechnological cloth, third drop feed mechanism includes that a third unreels the axle, a third spacing axle and a third rotary resistance ware, the third unreels the axle and is the horizontality and sets up on the support, the third unreels the both ends of axle and can the pivoted install on the support, and the third unreels the axle and is located between second rubber coating mechanism and the composite set, the third rotary resistance ware cover is located the third and is unreeled the axle, the spacing axle of third is the horizontality and sets up between third unreel axle and the composite set, and the both ends of the spacing axle of third homoenergetic pivoted set up on the third supporting seat.
As an optimal scheme of the synchronous composite molding equipment for the multilayer geotextile, the first gluing component comprises a first glue storage groove and a first sleeve, the first glue storage groove is arranged right above the first sleeve, the first glue storage groove is fixed on the support through a first support frame, a first strip-shaped opening used for glue to fall into the first sleeve is formed in the bottom of the first glue storage groove, the first strip-shaped opening faces the first sleeve, the two ends of the first sleeve are respectively rotatably arranged on a first positioning seat, a first heating pipe used for heating the glue is further arranged inside the first sleeve, the two ends of the first heating pipe are respectively fixed on the first positioning seat, and a first gluing layer used for painting is further arranged on the outer circle of the first sleeve.
As an optimal scheme of the synchronous composite molding equipment for the multilayer geotextile, the second glue coating assembly comprises a second glue storage groove and a second sleeve, the second glue storage groove is arranged right above the second sleeve, the second glue storage groove is fixed on the support through a second support frame, a second strip-shaped opening used for glue to fall onto the second sleeve is formed in the bottom of the second glue storage groove, the second strip-shaped opening faces the second sleeve, the two ends of the second sleeve can be rotatably arranged on a second positioning seat respectively, a second heating pipe used for heating the glue is further arranged inside the second sleeve, the two ends of the second heating pipe are fixed on the second positioning seat respectively, and a second glue coating layer used for coating is further arranged on the outer circle of the second sleeve.
As a preferable scheme of the synchronous composite molding equipment for the multilayer geotextile, the composite component comprises two pressing mechanisms, the structure of each pressing mechanism is the same, the two pressing mechanisms are symmetrically arranged in a horizontal state, the arrangement direction of the two pressing mechanisms is vertical to the length direction of the bracket, each pressing mechanism comprises a pressing roller, two installation parts and two round rods, the two installation parts are respectively arranged at the two ends of the pressing roller, the two ends of each pressing roller can be rotatably arranged on the installation parts, the two round rods are symmetrically arranged at the two sides of each installation part in a vertical state, the opposite ends of each two round rods are fixed on the bracket, and the other ends of each two round rods penetrate through the corresponding installation parts, and all be equipped with an anticreep nut on the end that stretches out of every round bar, all overlap on the round bar between support and every installation department and be equipped with a spring.
As an optimal scheme of the synchronous composite molding equipment of multilayer geotextile, the heating assembly comprises two heating mechanisms, the structure of each heating mechanism is the same, and the two heating mechanisms are symmetrically arranged in a horizontal state, the arrangement direction of the two heating mechanisms is perpendicular to the length direction of the support, each heating mechanism comprises a heating sleeve and a heating core, the two heating sleeves can be rotatably arranged on the support, the two ends of each heating sleeve are respectively arranged on one supporting part, each heating core is correspondingly arranged in the heating sleeve, and each heating core is fixedly arranged.
As an optimal scheme of the multilayer geotextile synchronous composite molding equipment, the trimming assembly comprises a cutter and two telescopic cylinders, the two telescopic cylinders are vertically and symmetrically arranged above the tail end of the support, the output ends of the two telescopic cylinders face the support, push plates used for installing the cutter are arranged on the output ends of the two telescopic cylinders, the two ends of the cutter are arranged on the two push plates, and the edge end face of the cutter faces the support.
As an optimal scheme of the synchronous composite forming equipment for the multilayer geotextile, the trimming component further comprises a photoelectric sensor and a trimming seat, the trimming seat is arranged below the cutter in a horizontal state and fixed on the support, the photoelectric sensor is arranged above the support in a vertical state and positioned between the heating component and the cutter, and the photoelectric sensor is fixedly arranged on the support.
The invention has the beneficial effects that: when an operator begins to compound the multilayer geotextile, firstly, the operator puts a first geotextile on a first material placing mechanism, when the first geotextile is put on the first material placing mechanism, firstly, the first geotextile is wound on a first material placing shaft, the first geotextile moves gently through a first rotating resistor, then, the first geotextile is limited through a first limiting shaft to prevent the first geotextile from tilting upwards, the other end of the first geotextile is wound on a winding shaft, a driving motor drives the winding shaft to wind the first geotextile on the winding shaft, then, the operator puts a second geotextile on a second material placing mechanism, the operator also needs to put a third geotextile on a third material placing mechanism, after the first geotextile is put on the first material placing mechanism, the first glue coating mechanism begins to glue the first geotextile, in the process of gluing a first geotextile by a first gluing mechanism, firstly, an operator stores glue in a first glue storage groove, then the glue falls on a first sleeve through a first strip-shaped opening, the glue is heated by a first heating pipe, then the first geotextile moves along with a transmission mechanism when running, so that the first geotextile drives the first sleeve to rotate on the first geotextile, the glue also carries out gluing treatment on the first geotextile along with a first gluing layer, when a second geotextile is put on a second material placing mechanism, the second gluing mechanism starts to carry out gluing treatment on the second geotextile, when the first geotextile and the second geotextile are subjected to gluing treatment, then the three geotextiles are compounded by two pressing mechanisms, and in the process of compounding the three geotextiles by the two pressing mechanisms, firstly, the three geotextiles pass through two pressing rollers, two pressure rollers can compress tightly three geotechnological cloth through the spring on the round bar, three geotechnological cloth is along with drive mechanism rolls, thereby three geotechnological cloth compresses tightly through two pressure rollers, glue on the geotechnological cloth also makes three geotechnological cloth compound one along with compressing tightly, after three geotechnological cloth compounds one, geotechnological cloth heats through two heating tubes after that, make the final compound shaping of geotechnological cloth, geotechnological cloth carries out the in-process that heats, two heating cores heat, thereby two heating tubes roll along with the removal of geotechnological cloth, geotechnological cloth also along with by better complex. When the cutter trims the geotextile, the photoelectric sensors E3Z-B66 sense the places where the three geotextiles are not compounded, after the sensing, the cutter processes the geotextile on the trimming seat through the sensing of the photoelectric sensors E3Z-B66, after the geotextile is compounded and formed, the trimming component starts trimming the geotextile, in the trimming process of the trimming component, the two telescopic cylinders push the cutter to the position where the geotextile needs trimming, the cutter trims the geotextile along with the pushing of the two telescopic cylinders, and finally the geotextile is wound on the winding shaft through the driving motor.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required to be used in the embodiments of the present invention will be briefly described below. It is obvious that the drawings described below are only some embodiments of the invention, and that for a person skilled in the art, other drawings can be derived from them without inventive effort.
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a side view of fig. 1.
Fig. 3 is an exploded perspective view of the present invention.
Fig. 4 is an exploded perspective view of the feeding assembly.
Fig. 5 is a perspective view of the glue application assembly.
Fig. 6 is a top view of fig. 5.
Fig. 7 is an exploded perspective view of the glue assembly.
Fig. 8 is a perspective view of a composite assembly.
Fig. 9 is an exploded perspective view of the heating assembly.
FIG. 10 is an exploded perspective view of the trim assembly.
In the figure: the automatic glue coating machine comprises a support 1, a first material placing mechanism 2, a second material placing mechanism 3, a third material placing mechanism 4, a transmission mechanism 5, a first glue coating mechanism 6, a second glue coating mechanism 7, a composite assembly 8, a heating assembly 9, a trimming assembly 10, a roller 11, a first unreeling shaft 12, a first limiting shaft 13, a first rotary resistance device 14, a reeling shaft 15, a driving motor 16, a coupler 17, a second unreeling shaft 18, a second limiting shaft 19, a second rotary resistance device 20, a second supporting seat 21, a third unreeling shaft 22, a third limiting shaft 23, a third rotary resistance device 24, a third supporting seat 25, a first glue storage groove 26, a first sleeve 27, a first supporting frame 28, a first strip-shaped opening 29, a first positioning seat 30, a first heating pipe 31, a first glue coating layer 32, a second glue storage groove 33, a second sleeve 34, a second supporting frame 35, a second strip-shaped opening 36, a second heating pipe 37, a second glue coating 38, The device comprises a pressing roller 39, a mounting part 40, a round rod 41, a retaining nut 42, a spring 43, a heating sleeve 44, a heating core 45, a supporting part 46, a cutter 47, a telescopic cylinder 48, a push plate 49, a photoelectric sensor 50, an edge trimming seat 51, a first supporting seat 52 and a second positioning seat 53.
Detailed Description
The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.
Wherein the showings are for the purpose of illustration only and are shown by way of illustration only and not in actual form, and are not to be construed as limiting the present patent; to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.
The same or similar reference numerals in the drawings of the embodiments of the present invention correspond to the same or similar components; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "inner", "outer", etc. are used for indicating the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, it is only for convenience of description and simplification of description, but it is not indicated or implied that the referred device or element must have a specific orientation, be constructed in a specific orientation and be operated, and therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and are not to be construed as limitations of the present patent, and the specific meanings of the terms may be understood by those skilled in the art according to specific situations.
In the description of the present invention, unless otherwise explicitly specified or limited, the term "connected" or the like, if appearing to indicate a connection relationship between the components, is to be understood broadly, for example, as being fixed or detachable or integral; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or may be connected through one or more other components or may be in an interactive relationship with one another. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1 to 10, the synchronous composite molding equipment for the multi-layer geotextile comprises a support 1, a feeding assembly, a gluing assembly, a composite assembly 8, a heating assembly 9 and a trimming assembly 10, wherein the feeding assembly is arranged above the support 1, the gluing assembly is arranged at the top of the support 1, the composite assembly 8 is arranged at one side of the gluing assembly, the heating assembly 9 is arranged at one side of the composite assembly 8 far away from the gluing assembly, the trimming assembly 10 is arranged at one side of the heating assembly 9 far away from the composite assembly 8, the feeding assembly comprises a first discharging mechanism 2, a second discharging mechanism 3, a third discharging mechanism 4 and a transmission mechanism 5, the first discharging mechanism 2 is arranged at one end of the support 1, the second discharging mechanism 3 is arranged at one side of the first discharging mechanism 2, and the third discharging mechanism 4 is arranged at one side of the second discharging mechanism 3 far away from the first discharging mechanism 2, the transmission mechanism 5 is arranged at the free end of the support 1, the gluing component comprises a first gluing mechanism 6 and a second gluing mechanism 7, the first gluing mechanism 6 is arranged between the first discharging mechanism 2 and the second discharging mechanism 3, the second gluing mechanism 7 is arranged between the second discharging mechanism 3 and the third discharging mechanism 4, and the feeding component, the gluing component, the composite component 8, the heating component 9 and the trimming component 10 are sequentially arranged in a straight line along the length direction of the support 1. When an operator begins to compound the multilayer geotextile, the operator firstly puts the three geotextiles on the first discharge mechanism 2, the second discharge mechanism 3 and the third discharge mechanism 4 respectively, the tail ends of the three geotextiles are all put on the transmission mechanism 5, then the three geotextiles are rolled up by the transmission mechanism 5, in the process of rolling the geotextile, the first glue coating mechanism 6 coats the first layer of geotextile, the second glue coating mechanism 7 coats the second layer of geotextile, after the glue coating is finished, then the three geotextiles are compounded through the compound component 8, the three geotextiles are compounded together due to the glue coating, and then the heating assembly 9 heats the combined geotextiles to finally compound and form the three geotextiles, the trimming assembly 10 trims the combined geotextiles, and the transmission mechanism 5 finally winds the geotextiles.
The top of the bracket 1 is provided with a plurality of rollers 11 for conveying cloth, the rollers 11 are sequentially arranged in a linear state along the length direction of the bracket 1, the first discharging mechanism 2 consists of a first discharging shaft 12 and a first limiting shaft 13, the first discharging shaft 12 is arranged on one end of the bracket 1 in a horizontal state, and both ends of the first unreeling shaft 12 can be rotatably installed on the bracket 1, a first rotary resistance device 14 for generating reverse resistance is arranged on one circle of the first unreeling shaft 12, a first limit shaft 13 is horizontally arranged between the first unreeling shaft 12 and the first glue coating mechanism 6, and the both ends of first spacing axle 13 all can the pivoted set up on first supporting seat 52, and drive mechanism 5 comprises one around spool 15 and a driving motor 16, can the pivoted set up on support 1 around the both ends of spool 15, and the output shaft of driving motor 16 is connected through a shaft coupling 17 with the one end around spool 15. The in-process that operating personnel began to carry out the complex to multilayer geotechnological cloth, at first operating personnel puts first geotechnological cloth on first drop feed mechanism 2, the in-process that first geotechnological cloth was put on first drop feed mechanism 2, at first with first geotechnological cloth winding on first unreeling axle 12, first geotechnological cloth carries out gentle motion through first rotation resistance 14, first geotechnological cloth carries out spacing processing to it through first spacing axle 13 and prevents that first geotechnological cloth from upwards perk, the other end of first geotechnological cloth is rolled up on winding shaft 15, driving motor 16 drives winding shaft 15 and winds first geotechnological cloth on winding shaft 15.
The second discharging mechanism 3 comprises a second discharging shaft 18, a second limiting shaft 19 and a second rotary resistor 20,
the second is put spool 18 and is the horizontality and set up on support 1 to the second is put spool 18's both ends and can be rotated install on support 1, and second rotary resistance ware 20 cover is located the second and is put spool 18, and the spacing axle 19 of second is the horizontality and sets up between second is put spool 18 and second rubber coating mechanism 7, and the both ends homoenergetic of the spacing axle 19 of second can pivoted set up on second supporting seat 21. Then, an operator puts a second geotextile on the second discharging mechanism 3, and in the process of putting the second geotextile on the second discharging mechanism 3, the second geotextile is firstly wound on the second discharging shaft 18 and smoothly moves through the second rotary resistor 20, and then the second geotextile is limited by the second limiting shaft 19 to prevent the second geotextile from tilting upwards, the other end of the second geotextile is also wound on the winding shaft 15, and the driving motor 16 drives the winding shaft 15 to wind the second geotextile on the winding shaft 15.
Third drop feed mechanism 4 includes that a third unreels axle 22, a spacing axle 23 of third and a third rotary resistance ware 24, the third unreels axle 22 and is the horizontality and sets up on support 1, the third both ends of unreeling axle 22 can the pivoted install on support 1, and the third unreels axle 22 and is located between second rubber coating mechanism 7 and the composite component 8, third rotary resistance ware 24 cover is located the third and is unreeled on axle 22, the spacing axle 23 of third is the horizontality and sets up between axle 22 and the composite component 8 in the third, and the both ends of the spacing axle 23 of third homoenergetic pivoted set up on third supporting seat 25. The operating personnel still will put the third geotechnological cloth on third drop feed mechanism 4, the in-process of third geotechnological cloth on third drop feed mechanism 4 is put to the third geotechnological cloth, at first wind the third geotechnological cloth on third release reel 22, the third geotechnological cloth carries out gentle motion through third rotary resistance ware 24, the third geotechnological cloth carries out spacing processing to it through third spacing axle 23 and prevents that the third geotechnological cloth from upwards perk, the other end of third geotechnological cloth is also rolled up on winding shaft 15, driving motor 16 drives winding shaft 15 and winds the third geotechnological cloth on winding shaft 15.
The first glue coating mechanism 6 comprises a first glue storage groove 26 and a first sleeve 27, the first glue storage groove 26 is arranged right above the first sleeve 27, the first glue storage groove 26 is fixed on the support 1 through a first support frame 28, a first strip-shaped opening 29 used for glue to fall onto the first sleeve 27 is formed in the bottom of the first glue storage groove 26, the first strip-shaped opening 29 faces the first sleeve 27, two ends of the first sleeve 27 can be respectively and rotatably arranged on a first positioning seat 30, a first heating pipe 31 used for heating the glue is further arranged inside the first sleeve 27, two ends of the first heating pipe 31 are respectively fixed on the first positioning seat 30, and a first glue coating layer 32 used for coating is further arranged on an outer ring of the first sleeve 27. After putting into first geotechnological cloth on first drop feed mechanism 2, first rubber coating mechanism 6 begins to carry out the rubber coating to first geotechnological cloth and handles, carry out the rubber coating in-process at first rubber coating mechanism 6 to first geotechnological cloth, at first operating personnel exists glue in first glue storage tank 26, glue falls on first sleeve 27 through first bar opening 29 after that, glue heats through first heating pipe 31, first geotechnological cloth removes along with drive mechanism 5 when moving after that to first geotechnological cloth drives first sleeve 27 and rotates on first geotechnological cloth, glue also carries out the rubber coating along with first rubberized layer 32 to first geotechnological cloth and handles.
The second glue spreading mechanism 7 comprises a second glue storage groove 33 and a second sleeve 34, the second glue storage groove 33 is arranged right above the second sleeve 34, the second glue storage groove 33 is fixed on the support 1 through a second support frame 35, a second strip-shaped opening 36 used for glue to fall onto the second sleeve 34 is formed in the bottom of the second glue storage groove 33, the second strip-shaped opening 36 faces the second sleeve 34, two ends of the second sleeve 34 can be rotatably arranged on one second positioning seat 36 respectively, a second heating pipe 37 used for heating the glue is further arranged inside the second sleeve 34, two ends of the second heating pipe 37 are fixed on the second positioning seat 53 respectively, and a second glue spreading layer 38 used for spreading is further arranged on one circle of the outer side of the second sleeve 34. After a second geotextile is placed on the second material placing mechanism 3, the second glue coating mechanism 7 starts to perform glue coating treatment on the second geotextile, in the process that the second glue coating mechanism 7 performs glue coating on the second geotextile, firstly, an operator stores glue in the second glue storage tank 33, then the glue falls on the second sleeve 34 through the second strip-shaped opening 36, the glue is heated through the second heating pipe 37, and then the second geotextile moves along with the transmission mechanism 5 when running, so that the second geotextile drives the second sleeve 34 to rotate on the second geotextile, and the glue also performs glue coating treatment on the second geotextile along with the second glue coating layer 38.
The composite component 8 comprises two pressing mechanisms, each pressing mechanism has the same structure, the two pressing mechanisms are symmetrically arranged in a horizontal state, the arrangement direction of the two pressing mechanisms is perpendicular to the length direction of the bracket 1, each pressing mechanism comprises a pressing roller 39, two mounting parts 40 and two round rods 41, the two mounting parts 40 are respectively arranged at two ends of the pressing roller 39, two ends of each pressing roller 39 can be rotatably arranged on the mounting parts 40, the two round rods 41 are symmetrically arranged at two sides of each mounting part 40 in a vertical state, opposite ends of each two round rods 41 are fixed on the bracket 1, the other ends of each two round rods 41 penetrate through the corresponding mounting parts 40, and the extending end of each round rod 41 is provided with an anti-drop nut 42, and a spring 43 is sleeved on each round rod 41 between the bracket 1 and each mounting part 40. After first geotechnological cloth and second geotechnological cloth have carried out the rubber coating and have handled, three geotechnological cloth is compound through two hold-down mechanism afterwards, carry out the in-process of compounding at two hold-down mechanism to three geotechnological cloth, at first three geotechnological cloth passes between two hold-down rollers 39, two hold-down rollers 39 can compress tightly three geotechnological cloth through spring 43 on the round bar 41, three geotechnological cloth is along with drive mechanism 5 rolls up, thereby three geotechnological cloth compresses tightly through two hold-down rollers 39, glue on the geotechnological cloth also makes three geotechnological cloth compound one along with compressing tightly.
The heating assembly 9 comprises two heating mechanisms, the structure of each heating mechanism is the same, and the two heating mechanisms are symmetrically arranged in a horizontal state, the arrangement direction of the two heating mechanisms is perpendicular to the length direction of the support 1, each heating mechanism comprises a heating sleeve 44 and a heating core 45, the two heating sleeves 44 can be rotatably arranged on the support 1, the two ends of each heating sleeve 44 are arranged on a supporting part 46, each heating core 45 is correspondingly arranged in the heating sleeve 44, and each heating core 45 is fixedly arranged. After three geotextiles are compounded into one, the geotextile is heated through the two heating sleeves 44 to be finally compounded and molded, the two heating cores 45 are heated in the heating process of the geotextile, the two heating sleeves 44 roll along with the movement of the geotextile, and the geotextile is compounded better.
The trimming assembly 10 comprises a cutter 47 and two telescopic cylinders 48, wherein the two telescopic cylinders 48 are vertically and symmetrically arranged above the tail end of the bracket 1, the output ends of the two telescopic cylinders 48 face the bracket 1, push plates 49 used for mounting the cutter 47 are arranged on the output ends of the two telescopic cylinders 48, two ends of the cutter 47 are arranged on the two push plates 49, and the knife edge end face of the cutter 47 faces the bracket 1. After the geotextile is compositely molded, the trimming assembly 10 starts trimming the geotextile, in the process of trimming the trimming assembly 10, the two telescopic cylinders 48 push the cutters 47 to the positions where the geotextile needs to be trimmed, the cutters 47 trim the geotextile along with the pushing of the two telescopic cylinders 48, and finally the geotextile is wound on the winding shaft 15 through the driving motor 16.
The trimming assembly 10 further comprises a photoelectric sensor 50 and a trimming seat 51, wherein the trimming seat 51 is horizontally arranged below the cutter 47, the trimming seat 51 is fixed on the bracket 1, the photoelectric sensor 50 is vertically arranged above the bracket 1, the photoelectric sensor 50 is positioned between the heating assembly 9 and the cutter 47, and the photoelectric sensor 50 is fixedly arranged on the bracket 1. When the cutter 47 trims the geotextile, the E3Z-B66 photoelectric sensor 50 senses the non-composite position of the three geotextiles, and after sensing, the cutter 47 processes the geotextile on the trimming seat 51 through sensing of the E3Z-B66 photoelectric sensor 50.
The working principle is as follows: when an operator begins to compound a plurality of layers of geotextiles, firstly, the operator puts a first geotextile on a first discharge mechanism 2, when the first geotextile is put on the first discharge mechanism 2, firstly, the first geotextile is wound on a first winding shaft 12, the first geotextile moves gently through a first rotary resistance device 14, then, the first geotextile is limited through a first limiting shaft 13 to prevent the first geotextile from tilting upwards, the other end of the first geotextile is wound on a winding shaft 15, a driving motor 16 drives the winding shaft 15 to wind the first geotextile on the winding shaft 15, then, the operator puts a second geotextile on a second discharge mechanism 3, when the second geotextile is put on the second discharge mechanism 3, the second geotextile is wound on a second winding shaft 18, and the second geotextile moves gently through a second rotary resistance device 20, then, the second geotextile is limited by the second limiting shaft 19 to prevent the second geotextile from upwarping, the other end of the second geotextile is also wound on the winding shaft 15, the driving motor 16 drives the winding shaft 15 to wind the second geotextile on the winding shaft 15, an operator also needs to put a third geotextile on the third discharge mechanism 4, in the process of putting the third geotextile on the third discharge mechanism 4, firstly, the third geotextile is wound on the third discharge shaft 22, the third geotextile is gently moved by the third rotating resistance device 24, then, the third geotextile is limited by the third limiting shaft 23 to prevent the third geotextile from upwarping, the other end of the third geotextile is also wound on the winding shaft 15, the driving motor 16 drives the winding shaft 15 to wind the third geotextile on the winding shaft 15, and after the first geotextile is put on the first discharge mechanism 2, the first glue coating mechanism 6 starts to glue a first geotextile, in the process of gluing the first geotextile by the first glue coating mechanism 6, firstly, an operator stores glue in a first glue storage tank 26, then the glue falls on a first sleeve 27 through a first strip-shaped opening 29, the glue is heated through a first heating pipe 31, then the first geotextile moves along with the operation of the transmission mechanism 5, so that the first geotextile drives the first sleeve 27 to rotate on the first geotextile, the glue also performs glue coating treatment on the first geotextile along with a first glue coating layer 32, after a second geotextile is put in the second material placing mechanism 3, the second glue coating mechanism 7 starts to glue the second geotextile, in the process of gluing the second geotextile by the second glue coating mechanism 7, firstly, the operator stores the glue in a second glue storage tank 33, then the glue falls on the second sleeve 34 through the second strip-shaped opening 36, the glue is heated through the second heating pipe 37, then the second geotextile moves along with the operation of the transmission mechanism 5, so that the second geotextile drives the second sleeve 34 to rotate on the second geotextile, the glue also carries out gluing treatment on the second geotextile along with the second gluing layer 38, when the first geotextile and the second geotextile are glued, then the three geotextiles are compounded through the two pressing mechanisms, in the process of compounding the three geotextiles through the two pressing mechanisms, firstly the three geotextiles pass through the space between the two pressing rollers 39, the two pressing rollers 39 can press the three geotextiles through the spring 43 on the round rod 41, the three geotextiles are rolled along with the transmission mechanism 5, so that the three geotextiles are pressed through the two pressing rollers 39, glue on the geotextile also enables three geotextiles to be compounded into one along with the compaction, after three geotextiles are compounded into one, the geotextile is heated through two heating sleeves 44, so that the geotextile is finally compounded and molded, in the process of heating the geotextile, two heating cores 45 are heated, the two heating sleeves 44 roll along with the movement of the geotextile, and the geotextile is also compounded better along with the geotextile. When the cutter 47 trims the geotextile, the E3Z-B66 photoelectric sensor 50 senses the non-composite position of the three geotextiles, after sensing, the cutter 47 processes the geotextile on the trimming seat 51 through sensing of the E3Z-B66 photoelectric sensor 50, after the geotextile is compositely molded, the trimming assembly 10 starts trimming the geotextile, in the trimming process of the trimming assembly 10, the two telescopic cylinders 48 push the cutter 47 to the position where the geotextile needs to be trimmed, the cutter 47 trims the geotextile along with the pushing of the two telescopic cylinders 48, and finally the geotextile is wound on the winding shaft 15 through the driving motor 16.
It should be understood that the above-described embodiments are merely preferred embodiments of the invention and the technical principles applied thereto. It will be understood by those skilled in the art that various modifications, equivalents, changes, and the like can be made to the present invention. However, such variations are within the scope of the invention as long as they do not depart from the spirit of the invention. In addition, certain terms used in the specification and claims of the present application are not limiting, but are used merely for convenience of description.
Claims (10)
1. A multi-layer geotextile synchronous composite molding device is characterized by comprising a support (1), and further comprising a feeding assembly, a gluing assembly, a composite assembly (8), a heating assembly (9) and a trimming assembly (10), wherein the feeding assembly is arranged above the support (1), the gluing assembly is arranged at the top of the support (1), the composite assembly (8) is arranged at one side of the gluing assembly, the heating assembly (9) is arranged at one side of the composite assembly (8) far away from the gluing assembly, the trimming assembly (10) is arranged at one side of the heating assembly (9) far away from the composite assembly (8), the feeding assembly comprises a first discharging mechanism (2), a second discharging mechanism (3), a third discharging mechanism (4) and a transmission mechanism (5), the first discharging mechanism (2) is arranged at one end of the support (1), the second discharging mechanism (3) is arranged at one side of the first discharging mechanism (2), third drop feed mechanism (4) set up in the one side of keeping away from first drop feed mechanism (2) in second drop feed mechanism (3), drive mechanism (5) set up in the free end of support (1), the rubber coating subassembly includes first rubber coating mechanism (6) and second rubber coating mechanism (7), first rubber coating mechanism (6) set up between first drop feed mechanism (2) and second drop feed mechanism (3), second rubber coating mechanism (7) set up between second drop feed mechanism (3) and third drop feed mechanism (4), and the material loading subassembly, the rubber coating subassembly, composite component (8), heating element (9) and deburring subassembly (10) are the straight line and arrange in proper order along the length direction of support (1).
2. The synchronous composite molding equipment for the multilayer geotextile according to claim 1, wherein a plurality of rollers (11) for conveying the cloth are arranged at the top of the bracket (1), the rollers (11) are sequentially arranged in a linear state along the length direction of the bracket (1), the first discharging mechanism (2) comprises a first unwinding shaft (12) and a first limiting shaft (13), the first unwinding shaft (12) is arranged at one end of the bracket (1) in a horizontal state, both ends of the first unwinding shaft (12) are rotatably arranged on the bracket (1), a first rotary resistance device (14) for generating reverse resistance is arranged at one circle of the first unwinding shaft (12), the first limiting shaft (13) is arranged between the first unwinding shaft (12) and the first gluing mechanism (6) in a horizontal state, and both ends of the first limiting shaft (13) are rotatably arranged on the first supporting seat (52), the transmission mechanism (5) consists of a winding shaft (15) and a driving motor (16), two ends of the winding shaft (15) are rotatably arranged on the bracket (1), and an output shaft of the driving motor (16) is connected with one end of the winding shaft (15) through a coupler (17).
3. The synchronous composite molding equipment for the multilayer geotextile according to claim 2, wherein the second discharging mechanism (3) comprises a second unwinding shaft (18), a second limiting shaft (19) and a second rotary resistance device (20), the second unwinding shaft (18) is arranged on the support (1) in a horizontal state, two ends of the second unwinding shaft (18) can be rotatably arranged on the support (1), the second rotary resistance device (20) is sleeved on the second unwinding shaft (18), the second limiting shaft (19) is arranged between the second unwinding shaft (18) and the second gluing mechanism (7) in a horizontal state, and two ends of the second limiting shaft (19) can be rotatably arranged on the second support seat (21).
4. The synchronous composite molding equipment for the multilayer geotextile according to claim 3, wherein the third unwinding mechanism (4) comprises a third unwinding shaft (22), a third limiting shaft (23) and a third rotary resistance device (24), the third unwinding shaft (22) is arranged on the support (1) in a horizontal state, two ends of the third unwinding shaft (22) can be rotatably arranged on the support (1), the third unwinding shaft (22) is arranged between the second gluing mechanism (7) and the composite assembly (8), the third rotary resistance device (24) is sleeved on the third unwinding shaft (22), the third limiting shaft (23) is arranged between the third unwinding shaft (22) and the composite assembly (8) in a horizontal state, and two ends of the third limiting shaft (23) can be rotatably arranged on the third supporting seat (25).
5. The synchronous composite molding equipment for the multilayer geotextile according to claim 4, wherein the first glue coating mechanism (6) comprises a first glue storage tank (26) and a first sleeve (27), the first glue storage tank (26) is arranged right above the first sleeve (27), the first glue storage tank (26) is fixed on the support (1) through a first support frame (28), the bottom of the first glue storage tank (26) is provided with a first strip-shaped opening (29) for glue to fall on the first sleeve (27), the first strip-shaped opening (29) faces the first sleeve (27), both ends of the first sleeve (27) are respectively rotatably arranged on a first positioning seat (30), a first heating pipe (31) for heating the glue is further arranged in the first sleeve (27), both ends of the first heating pipe (31) are respectively fixed on the first positioning seat (30), and a first glue coating (32) for coating is arranged on the outer circle of the first sleeve (27).
6. The synchronous composite molding equipment for the multilayer geotextile according to claim 5, wherein the second glue coating mechanism (7) comprises a second glue storage tank (33) and a second sleeve (34), the second glue storage tank (33) is arranged right above the second sleeve (34), the second glue storage tank (33) is fixed on the bracket (1) through a second support frame (35), the bottom of the second glue storage tank (33) is provided with a second strip-shaped opening (36) for glue to fall onto the second sleeve (34), the second strip-shaped opening (36) faces the second sleeve (34), both ends of the second sleeve (34) are respectively rotatably arranged on a second positioning seat (53), a second heating pipe (37) for heating the glue is further arranged inside the second sleeve (34), both ends of the second heating pipe (37) are respectively fixed on the second positioning seat (36), and a second rubber coating (38) for coating is arranged on the outer circle of the second sleeve (34).
7. The synchronous composite molding equipment for the multilayer geotextile according to claim 6, wherein the composite assembly (8) comprises two pressing mechanisms, each pressing mechanism has the same structure, the two pressing mechanisms are symmetrically arranged in a horizontal state, the arrangement direction of the two pressing mechanisms is perpendicular to the length direction of the support (1), each pressing mechanism comprises a pressing roller (39), two mounting parts (40) and two round rods (41), the two mounting parts (40) are respectively arranged at two ends of the pressing roller (39), two ends of each pressing roller (39) are rotatably arranged on the mounting parts (40), the two round rods (41) are symmetrically arranged at two sides of each mounting part (40) in a vertical state, the opposite ends of each two round rods (41) are fixed on the support (1), the other ends of each two round rods (41) pass through the corresponding mounting parts (40), and the extending end of each round rod (41) is provided with an anti-drop nut (42), and a spring (43) is sleeved on each round rod (41) between the bracket (1) and each mounting part (40).
8. The synchronous composite molding equipment for the multilayer geotextile according to the claim 7, wherein the heating assembly (9) comprises two heating mechanisms, each heating mechanism has the same structure, and the two heating mechanisms are symmetrically arranged in a horizontal state, the arrangement direction of the two heating mechanisms is perpendicular to the length direction of the support (1), each heating mechanism comprises a heating sleeve (44) and a heating core (45), the two heating sleeves (44) are rotatably arranged on the support (1), both ends of each heating sleeve (44) are arranged on a supporting part (46), each heating core (45) is correspondingly arranged in the heating sleeve (44), and each heating core (45) is fixedly arranged.
9. The synchronous composite molding equipment for the multilayer geotextile according to claim 8, wherein the trimming assembly (10) comprises a cutter (47) and two telescopic cylinders (48), the two telescopic cylinders (48) are symmetrically arranged above the tail end of the support (1) in a vertical state, the output ends of the two telescopic cylinders (48) face the support (1), push plates (49) for installing the cutter (47) are arranged on the output ends of the two telescopic cylinders (48), two ends of the cutter (47) are arranged on the two push plates (49), and the knife edge end face of the cutter (47) faces the support (1).
10. The synchronous composite molding equipment for the multilayer geotextile according to claim 9, wherein the trimming assembly (10) further comprises a photoelectric sensor (50) and a trimming seat (51), the trimming seat (51) is horizontally arranged below the cutter (47), the trimming seat (51) is fixed on the support (1), the photoelectric sensor (50) is vertically arranged above the support (1), the photoelectric sensor (50) is positioned between the heating assembly (9) and the cutter (47), and the photoelectric sensor (50) is fixedly arranged on the support (1).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910954429.7A CN110682655A (en) | 2019-10-09 | 2019-10-09 | Synchronous composite forming equipment for multilayer geotextile |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910954429.7A CN110682655A (en) | 2019-10-09 | 2019-10-09 | Synchronous composite forming equipment for multilayer geotextile |
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| CN110682655A true CN110682655A (en) | 2020-01-14 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910954429.7A Pending CN110682655A (en) | 2019-10-09 | 2019-10-09 | Synchronous composite forming equipment for multilayer geotextile |
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| CN110697467A (en) * | 2019-11-01 | 2020-01-17 | 山西维纳泰克科技有限公司 | Coiling mechanism of multilayer geotechnique's cloth composite forming |
| CN111845019A (en) * | 2020-08-07 | 2020-10-30 | 黄山三夏精密机械有限公司 | Multilayer composite equipment |
| CN111890778A (en) * | 2020-08-11 | 2020-11-06 | 尹梦雅 | Production and processing method of composite geotextile |
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| CN207901803U (en) * | 2017-12-23 | 2018-09-25 | 重庆舰浩科技有限公司 | A kind of efficient film pressing device in laminating machine |
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| CN202727556U (en) * | 2012-09-11 | 2013-02-13 | 杜丽萍 | Online printing system for packaging production line |
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| CN111890778B (en) * | 2020-08-11 | 2021-03-05 | 扬州新科展纺织制品有限公司 | Production and processing method of composite geotextile |
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