CN110681717A - Color steel tile winding drum device and using method thereof - Google Patents
Color steel tile winding drum device and using method thereof Download PDFInfo
- Publication number
- CN110681717A CN110681717A CN201910924798.1A CN201910924798A CN110681717A CN 110681717 A CN110681717 A CN 110681717A CN 201910924798 A CN201910924798 A CN 201910924798A CN 110681717 A CN110681717 A CN 110681717A
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- China
- Prior art keywords
- color steel
- steel tile
- base
- support
- fixedly connected
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/02—Winding-up or coiling
- B21C47/08—Winding-up or coiling without making use of a reel or drum, the first turn being formed by a stationary guide
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/34—Feeding or guiding devices not specially adapted to a particular type of apparatus
- B21C47/3433—Feeding or guiding devices not specially adapted to a particular type of apparatus for guiding the leading end of the material, e.g. from or to a coiler
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- Mechanical Engineering (AREA)
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Abstract
The invention discloses a color steel tile winding drum device and a using method thereof, and relates to the technical field of color steel tiles. The invention comprises a base, wherein a support is fixedly connected to one surface of the base; a group of sliding rollers are arranged on one surface of the base; a screw rod transmission assembly is fixedly connected between the opposite surfaces of the base and the support; the peripheral side surface of the screw rod transmission assembly is connected with a material pushing plate; the inside of the support is rotatably connected with a scroll through a bearing; a clamping groove is formed in the circumferential side face of the scroll; a first transmission motor is fixedly connected to one surface of the support. According to the invention, through the design of the screw rod transmission assembly, the winding roller, the clamping groove and the pressing roller, the device can automatically complete the winding work of the color steel tile by an automatic program, and can automatically complete the blanking process after the color steel tile finished product is wound, and through the design of the limiting disc and the pressing roller, the color steel tile can be effectively prevented from being deviated and misplaced in the winding process, so that the yield of the winding drum finished product is improved.
Description
Technical Field
The invention belongs to the technical field of color steel tile processing, and particularly relates to a color steel tile winding drum device and a using method thereof.
Background
At present, in the processing and the transportation of various steel tile, for the convenience of steel tile's processing and transportation, reduce various steel tile impaired in processing and transportation, can adopt various steel tile reel device to process and transport after various steel tile coils into cylindric usually, and current various steel tile reel device exists single structure more, can not adjust, only can be fit for the various steel tile product of single specification, can not satisfy the demand in market, and more automatic process can not be realized to complicated process, greatly increased the cost of labor, the manufacturing cost of enterprise has been increased.
Disclosure of Invention
The invention aims to provide a color steel tile winding drum device and a using method thereof, and solves the problems of low universality and low automation degree of the existing color steel tile winding drum device through the color steel tile winding drum device and the using method thereof.
In order to solve the technical problems, the invention is realized by the following technical scheme:
the invention relates to a color steel tile winding drum device which comprises a base, wherein a support is fixedly connected to one surface of the base; a group of sliding rollers are arranged on one surface of the base; a screw rod transmission assembly is fixedly connected between the opposite surfaces of the base and the support; the peripheral side surface of the screw rod transmission assembly is connected with a material pushing plate; the inside of the support is rotatably connected with a scroll through a bearing; a clamping groove is formed in the circumferential side face of the scroll; a first transmission motor is fixedly connected to one surface of the support; one end of the output shaft of the first transmission motor is fixedly connected with the reel; a cross beam is fixedly connected to one surface of the support far away from the first transmission motor; a sliding groove is formed in one surface of the cross beam; the inner wall of the sliding chute is connected with a bracket in a sliding manner; the inner wall of the bracket is connected with two guide rods in a sliding manner; one end of each guide rod is fixedly connected with a pressure application seat; a pressing roller is rotatably connected between the inner surfaces of the pressing seats; the side surfaces of the two guide rods are sleeved with return springs; the screw rods are rotatably connected to the surfaces of the base and the support; one end of each of the two screws is fixedly connected with an angle adjusting disc; two guide rollers are rotatably connected between the opposite surfaces of the two angle adjusting discs; threads are formed on the circumferential side surfaces of the two guide rollers and the reel; and the two guide rollers and the peripheral side surface of the scroll are in threaded connection with limiting discs.
Furthermore, the two return springs are positioned between the pressure seat and the cross beam; the side surface of the periphery of the bracket is provided with a locking nut; the peripheral side surfaces of the two screw rods are in threaded connection with adjusting knobs.
Furthermore, a plurality of sliding rollers are distributed on one surface of the base in a linear array; the sliding roller is of an arc-shaped structure; the cross sections of the two guide rods are both T-shaped structures.
Further, the cross section of the bracket is of an H-shaped structure; the pressure roller is positioned right above the reel.
Furthermore, the two screw rod transmission assemblies comprise transmission screw rods and second transmission motors; two ends of the two transmission screw rods are respectively connected with the base and the manufacturing rotation; one end of the output shaft of the second transmission motor is fixedly connected with the transmission screw rod; the peripheral side surface of the transmission screw rod is connected with the material pushing plate.
A use method of a color steel tile winding drum device comprises the following steps:
installing and debugging SS001 color steel tiles: before use, the front end of the color steel tile to be wound is penetrated out by the two guide rollers and is penetrated into the clamping groove, and after the front end is penetrated into the clamping groove, the position of the limiting disc is adjusted to enable the limiting disc to be contacted with the side edge of the color steel tile, the material pushing plate is contacted with the other side edge of the color steel tile, then the color steel tile is limited, after the limitation, the controller controls the first transmission motor to work, and the color steel tile is pre-rolled under the correction assistance of external force, after one pre-rolling circle, the first transmission motor stops working, meanwhile, the pressure applying roller is contacted with the color steel tile to be rolled under the action of the return spring, the pressure applying roller is arranged aiming at the middle position of the color steel tile, if the pressure applying roller is dislocated, the position of the bracket can be adjusted through the locking nut, and after pre-rolling, the angle of the angle adjusting disc can be adjusted through the adjusting knob, so that the discharging direction of the guide roller is adjusted;
winding the SS002 color steel tile: after the color steel tile is installed and debugged, the controller controls the first transmission motor to work at a set speed, the color steel tile is then wound at the set speed, and during winding, the limiting disc limits and guides the color steel tile and avoids deflection and dislocation during winding of the color steel tile;
blanking finished products of SS003 color steel tile drums: when the color steel tile is wound to a set thickness, the color steel tile is cut to separate from the guide roller and a semi-finished color steel tile to be wound, the cutting end of the color steel tile is fixed and pre-sealed, the limiting disc at the position of the scroll is detached after the fixing and pre-sealing, the two lead screw transmission assemblies work synchronously at the same speed, the material pushing plate is driven slowly to move forwards, and the blanking is completed under the auxiliary action of the sliding roller.
The invention has the following beneficial effects:
1. according to the invention, through the design of the screw rod transmission assembly, the winding roller, the clamping groove and the pressing roller, the device can automatically complete the winding work of the color steel tile by an automatic program, and can automatically complete the blanking process after the color steel tile finished product is wound, so that the integrated operation of the winding drum device during winding is completed, the winding drum efficiency is improved, and through the design of the limiting disc and the pressing roller, the color steel tile can be effectively prevented from being deviated and dislocated in the winding process, so that the yield of the winding drum finished product is improved.
2. According to the invention, through the design of the limiting disc, the device can process various specifications of color steel tiles so as to improve the universality of the device, and through the design of the angle adjusting disc, the discharging angle of the guide roller can be flexibly adjusted, so that the device is beneficial to adapting to various winding working conditions and the practicability of the device is improved.
Of course, it is not necessary for any product in which the invention is practiced to achieve all of the above-described advantages at the same time.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic structural view of a color steel tile winding drum device;
FIG. 2 is a schematic top view of the structure of FIG. 1;
FIG. 3 is a side view of the structure of FIG. 1;
FIG. 4 is a schematic front view of the structure of FIG. 1;
FIG. 5 is a schematic structural view of a guide roller, a screw, an angle adjusting disk screw and an adjusting knob;
FIG. 6 is a schematic structural view of a reel and a card slot;
FIG. 7 is a schematic front view of the reel and the card slot;
in the drawings, the components represented by the respective reference numerals are listed below:
1-a base, 2-a support, 3-a sliding roller, 4-a screw rod transmission assembly, 5-a material pushing plate, 6-a scroll, 7-a clamping groove, 8-a first transmission motor, 9-a cross beam, 10-a sliding chute, 11-a support, 12-a guide rod, 13-a pressing seat, 14-a pressing roller, 15-a reset spring, 16-a screw rod, 17-an angle adjusting disc, 18-a guide roller, 19-a limiting disc, 20-a locking nut and 21-an adjusting knob.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-7, the present invention is a color steel tile winding drum device, which includes a base 1, a support 2 fixedly connected to a surface of the base 1; a group of sliding rollers 3 are arranged on one surface of the base 1, the sliding rollers 3 are used for auxiliary blanking of color steel tile winding drum finished products, and a screw rod transmission assembly 4 is fixedly connected between the opposite surfaces of the base 1 and the support 2; the peripheral side surface of the screw rod transmission assembly 4 is connected with a material pushing plate 5, the material pushing plate 5 is used for pushing a finished color steel tile winding drum, and the inside of the support 2 is rotatably connected with a scroll 6 through four bearings; the circumferential side surface of the scroll 6 is provided with a clamping groove 7; a first transmission motor 8 is fixedly connected to one surface of the support 2; one end of the output shaft of the first transmission motor 8 is fixedly connected with the scroll 6; a cross beam 9 is fixedly connected to one surface of the support 2 far away from the first transmission motor 8; a chute 10 is arranged on one surface of the beam 9; the inner wall of the sliding chute 10 is connected with a bracket 11 in a sliding manner, the bracket 11 is composed of two hollow threaded rods, the two hollow threaded rods are welded into a whole through a connecting rod to form an H-shaped structure, and the inner wall of the bracket 11 is connected with two guide rods 12 in a sliding manner; one end of each guide rod 12 is fixedly connected with a pressure application seat 13; a pressing roller 14 is rotatably connected between the inner surfaces of the pressing seats 13, the surface of the pressing roller 14 is made of rubber, the peripheral side surfaces of the two guide rods 12 are respectively sleeved with a return spring 15, the specifications of the return springs 15 are selected to ensure that the return springs 15 can provide enough elasticity, and a screw 16 is rotatably connected to one surface of the base 1 and one surface of the support 2; one end of each of the two screw rods 16 is fixedly connected with an angle adjusting disc 17, the angle adjusting disc 17 is used for adjusting the discharging angle between the two guide rollers 18, the two guide rollers 18 are rotatably connected between the opposite surfaces of the two angle adjusting discs 17, the two guide rollers 18 are also made of rubber, friction grains are further arranged on the peripheral side surfaces of the guide rollers 18 so as to enhance the friction force during guiding, and threads are arranged on the peripheral side surfaces of the two guide rollers 18 and the reel 6; the two guide rollers 18 and the side surface of the periphery of the scroll 6 are in threaded connection with a limiting disc 19, and the limiting disc 19 is used for limiting materials during material rolling;
as shown in fig. 3, two return springs 15 are located between the pressing base 13 and the cross beam 9; the peripheral side face of the bracket 11 is provided with a locking nut 20, the locking nut 20 is used for fixing the bracket 11, the peripheral side faces of the two screws 16 are in threaded connection with adjusting knobs 21, and the adjusting knobs 21 are used for adjusting the angles of the angle adjusting discs 17.
As shown in fig. 2, eleven sliding rollers 3 are distributed on one surface of the base 1 in a linear array; the sliding roller 3 is of an arc structure;
as shown in fig. 3, the cross sections of the two guide rods 12 are both T-shaped structures, and the cross section of the bracket 11 is an H-shaped structure; the pressure roller is located directly above the reel 6.
Wherein, the two screw rod transmission assemblies 4 comprise transmission screw rods and second transmission motors; two ends of the two transmission screw rods are respectively connected with the base 1 and the manufacturing rotation; one end of an output shaft of the second transmission motor is fixedly connected with the transmission screw rod; the peripheral side surface of the transmission screw rod is connected with the material pushing plate 5.
A use method of a color steel tile winding drum device comprises the following steps:
the SS001 color steel tile is installed and debugged, before using, the front end of the color steel tile to be wound is penetrated out by two guide rollers 18 and the front end is penetrated into the clamping groove 7, after the front end is penetrated into the clamping groove 7, the position of a limiting disc 19 is adjusted and the limiting disc 19 is contacted with the side edge of the color steel tile, a material pushing plate 7 is contacted with the other side edge of the color steel tile so as to limit the color steel tile, after the limiting, a controller controls a first transmission motor 8 to work, the color steel tile is pre-rolled under the correction assistance of external force, after one pre-rolling circle, the first transmission motor 8 stops working, at the same time, a pressure applying roller 14 is contacted with the pre-rolled color steel tile under the action of a reset spring 15, the middle position of the color steel tile is aimed at when the pressure applying roller 14 is installed, when dislocation occurs, the position of a bracket 11 is adjusted by a locking nut 20, after pre-rolling, the angle of an angle adjusting disc 17 is adjusted by an adjusting, further adjusting the discharging direction of the guide roll 18;
winding the SS002 color steel tile: after the color steel tile is installed and debugged, the controller controls the first transmission motor 8 to work at a set speed, the color steel tile is then wound at the set speed, and the limiting disc 19 limits and guides the color steel tile during winding and avoids deflection and dislocation during winding of the color steel tile;
blanking finished products of SS003 color steel tile drums: when the color steel tile is wound to a set thickness, the color steel tile is cut to separate from the guide roller 18 and a semi-finished color steel tile to be wound, meanwhile, the cutting end of the color steel tile is fixed and pre-sealed, after the fixing and pre-sealing, the limiting disc 19 at the position of the scroll 6 is detached, then the two lead screw transmission assemblies 4 work synchronously at the same speed, the material pushing plate 5 is driven slowly to move forwards, and the blanking is completed under the auxiliary action of the sliding roller 3.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (6)
1. The utility model provides a various steel tile reel device, includes base (1), a fixed surface of base (1) is connected with support (2), its characterized in that:
a group of sliding rollers (3) are arranged on one surface of the base (1); a screw rod transmission assembly (4) is fixedly connected between the opposite surfaces of the base (1) and the support (2); the peripheral side surface of the screw rod transmission assembly (4) is connected with a material pushing plate (5); a reel (6) is rotatably connected inside the support (2) through a bearing; a clamping groove (7) is formed in the peripheral side face of the reel (6); a first transmission motor (8) is fixedly connected to one surface of the support (2); one end of an output shaft of the first transmission motor (8) is fixedly connected with the scroll (6);
a cross beam (9) is fixedly connected to one surface of the support (2) far away from the first transmission motor (8); a sliding groove (10) is formed in one surface of the cross beam (9); the inner wall of the sliding chute (10) is connected with a bracket (11) in a sliding way; the inner wall of the bracket (11) is connected with two guide rods (12) in a sliding way; one end of each of the two guide rods (12) is fixedly connected with a pressure application seat (13); a pressing roller (14) is rotatably connected between the inner surfaces of the pressing seats (13); the peripheral side surfaces of the two guide rods (12) are sleeved with return springs (15);
the surfaces of the base (1) and the support (2) are both rotationally connected with a screw (16); one ends of the two screw rods (16) are fixedly connected with angle adjusting discs (17); two guide rollers (18) are rotatably connected between the opposite surfaces of the two angle adjusting discs (17); the circumferential side surfaces of the two guide rollers (18) and the reel (6) are both provided with threads; the two guide rollers (18) and the peripheral side surface of the scroll (6) are in threaded connection with a limiting disc (19).
2. A color steel tile reel device according to claim 1, wherein two return springs (15) are positioned between the pressing base (13) and the cross beam (9); a locking nut (20) is arranged on the peripheral side surface of the bracket (11); the peripheral side surfaces of the two screw rods (16) are both in threaded connection with adjusting knobs (21).
3. A color steel tile winding drum device according to claim 1, characterized in that a plurality of said rollers (3) are distributed on a surface of the base (1) in a linear array; the sliding roller (3) is of an arc-shaped structure; the cross sections of the two guide rods (12) are both T-shaped structures.
4. A color steel tile reel device according to claim 1, wherein the support (11) is of an H-shaped structure in cross section; the pressure roller is positioned right above the scroll (6).
5. The color steel tile winding drum device according to claim 1, wherein the two screw rod transmission assemblies (4) comprise a transmission screw rod and a second transmission motor; two ends of the two transmission screw rods are respectively connected with the base (1) in a rotating way; one end of the output shaft of the second transmission motor is fixedly connected with the transmission screw rod; the peripheral side surface of the transmission screw rod is connected with a material pushing plate (5).
6. The use method of a color steel tile reel device according to any one of claims 1-5, characterized in that:
the SS001 color steel tile is installed and debugged, before use, the front end of the color steel tile to be wound penetrates out of two guide rollers (18) and penetrates into the clamping groove (7), after the front end penetrates into the clamping groove (7), the position of a limiting disc (19) is adjusted, the limiting disc (19) is in contact with the side edge of the color steel tile, a material pushing plate (7) is in contact with the other side edge of the color steel tile so as to limit the color steel tile, after the limiting, a first transmission motor (8) is controlled to work through a controller, the color steel tile is pre-coiled under the correction assistance of external force, after one circle of pre-coiling, the first transmission motor (8) stops working, meanwhile, a pressure applying roller (14) is in contact with the pre-coiled color steel tile under the action of a return spring (15), the middle position of the color steel tile is required to be adjusted when the pressure applying roller (14) is installed, and if dislocation occurs, the position of a bracket (11) can be adjusted through a locking nut (20), after pre-rolling, the angle of the angle adjusting disc (17) can be adjusted through an adjusting knob (21), and then the discharging direction of the guide roller (18) is adjusted;
winding the SS002 color steel tile: after the color steel tile is installed and debugged, the controller controls the first transmission motor (8) to work at a set speed, the color steel tile is wound at the set speed, and during winding, the limiting disc (19) limits and guides the color steel tile and avoids deflection and dislocation during winding of the color steel tile;
blanking finished products of SS003 color steel tile drums: when the color steel tile is wound to a set thickness, the color steel tile is cut to separate from the guide roller (18) and a semi-finished color steel tile to be wound, meanwhile, the cutting end of the color steel tile is fixed and pre-sealed, after the fixing and pre-sealing, the limiting disc (19) at the position of the scroll (6) is detached, then the two lead screw transmission assemblies (4) work synchronously at the same speed, then the material pushing plate (5) is driven slowly to move forwards, and the blanking is completed under the auxiliary action of the sliding roller (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910924798.1A CN110681717A (en) | 2019-09-27 | 2019-09-27 | Color steel tile winding drum device and using method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910924798.1A CN110681717A (en) | 2019-09-27 | 2019-09-27 | Color steel tile winding drum device and using method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110681717A true CN110681717A (en) | 2020-01-14 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910924798.1A Withdrawn CN110681717A (en) | 2019-09-27 | 2019-09-27 | Color steel tile winding drum device and using method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110681717A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114192687A (en) * | 2021-12-10 | 2022-03-18 | 平湖市晨丰五金有限公司 | Hinge is waste treatment device for processing |
-
2019
- 2019-09-27 CN CN201910924798.1A patent/CN110681717A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114192687A (en) * | 2021-12-10 | 2022-03-18 | 平湖市晨丰五金有限公司 | Hinge is waste treatment device for processing |
| CN114192687B (en) * | 2021-12-10 | 2024-10-18 | 平湖市晨丰五金有限公司 | Waste material processing device for hinge processing |
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Application publication date: 20200114 |
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