CN110681291A - Compounding device is used in production of polymer gel raw materials - Google Patents
Compounding device is used in production of polymer gel raw materials Download PDFInfo
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- CN110681291A CN110681291A CN201911080018.6A CN201911080018A CN110681291A CN 110681291 A CN110681291 A CN 110681291A CN 201911080018 A CN201911080018 A CN 201911080018A CN 110681291 A CN110681291 A CN 110681291A
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- raw materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/95—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with stirrers having planetary motion, i.e. rotating about their own axis and about a sun axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/10—Maintenance of mixers
- B01F35/12—Maintenance of mixers using mechanical means
- B01F35/121—Maintenance of mixers using mechanical means using a brush for cleaning out rests of products
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- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The invention discloses a mixing device for producing a polymer gel raw material, which comprises a mixing barrel, wherein a fixing ring is fixed at the upper end of the mixing barrel, a rotary disc is arranged at the upper end of the fixing ring in a sliding manner, first rotating shafts are arranged on two sides of the rotary disc, an outer gear is connected to the upper end of each rotating shaft in a key manner, an inner gear is meshed with the outer side of the outer gear and is embedded in the fixing ring, first stirring blades are welded on the first rotating shafts, a mounting seat is fixed at the upper end of each fixing ring, a servo motor is fixedly connected to the upper end of the mounting seat, a second rotating shaft is fixed to an output shaft of the servo motor, second stirring blades are welded on the upper side and the lower side of the second rotating shaft, an inner wall erasing mechanism is fixedly connected to the. Stirring vane's stirring direction is different in the compounding bucket, produces different vortex for the mixing rate of raw materials, and mixing quality is good, and work efficiency is high, can carry out self-cleaning to the bucket wall.
Description
Technical Field
The invention belongs to the technical field of mixing devices, and particularly relates to a mixing device for producing a high-molecular gel raw material.
Background
The polymer gel is a system consisting of a three-dimensional network or an interpenetrating network formed by cross-linking and polymerizing a molecular chain and a solvent (usually water), and is similar to biological tissues. The cross-linked structure makes it insoluble and keep a certain shape, the existence of osmotic pressure makes it swell to reach volume balance, the high polymer gel can produce volume change due to different solvent types, salt concentration, PH, temperature, different electric stimulation and light radiation, sometimes phase change occurs, mesh is enlarged, network loses elasticity, gel phase zone does not exist, volume is rapidly swelled, and the change is reversible and unconnected.
The current chinese patent that publication number is CN201811428031, it discloses a blendor for production of EVA glued membrane, which comprises a bracket, be connected with the churn on the support, including hydrojet section and stirring section in the churn, separate through the filtrating net between hydrojet section and the stirring section, one side lower extreme of stirring section is connected with the feed inlet, and the opposite side upper end is connected with the discharge gate, stirring section in-connection has agitating unit, agitating unit includes driving motor, driving motor has the puddler through the coupling joint, the both ends of horizontal pole are connected with first puddler and second puddler, be connected with a plurality of stirring rakes on first puddler and the second puddler respectively. Although the above patent also realizes the mixing in the production process of the EVA product, the following disadvantages exist: 1. the stirring rods cannot rotate, the two stirring rods can only rotate along the inner wall of the stirring cylinder under the driving of the driving motor to realize stirring, the stirring can only be carried out in one direction, the mixing is not uniform, the stirring range of the stirring rods at the central position of the stirring cylinder cannot be reached, the material mixing effect is poor, and the working efficiency is low; 2. the inner wall of a mixing drum is adhered with emulsion, if the mixing drum is not cleaned in time after stopping working, the emulsion can be dried and solidified on the inner wall of the mixing drum, so that the subsequent cleaning is troublesome, and the more the emulsion is accumulated after a long time, the normal use of the device is influenced.
Disclosure of Invention
The invention aims to provide a mixing device for producing a high-molecular gel raw material, which aims to solve the problems that stirring rods cannot rotate per se in the background technology, two stirring rods can only rotate along the inner wall of a stirring cylinder under the driving of a driving motor to realize stirring, the stirring can be carried out in one direction only, the mixing is not uniform, the stirring range of the stirring rods at the central position of the stirring cylinder cannot be reached, the mixing effect is poor, and the working efficiency is low; the inner wall of a mixing drum is adhered with emulsion, if the emulsion is not cleaned in time after stopping working, the emulsion can be dried and solidified on the inner wall of the mixing drum, so that the subsequent cleaning is troublesome, and the more the emulsion is accumulated after the emulsion is used for a long time, the normal use of the device is influenced.
In order to achieve the purpose, the invention adopts the following technical scheme:
a mixing device for producing a polymer gel raw material comprises a mixing barrel, wherein the upper end part of the mixing barrel is fixedly connected with a fixing ring through bolts, the upper end of the fixing ring is connected with a rotary table in a sliding manner, first rotary shafts are symmetrically arranged on two sides of the rotary table through bearings and are positioned inside the mixing barrel, an outer gear is connected to the upper end key of the first rotary shaft and is positioned below the rotary table, the outer side of the outer gear is meshed with an inner gear in a transmission manner, the inner gear is embedded inside the fixing ring, first stirring blades are uniformly welded on the first rotary shaft, the upper end of the fixing ring is fixedly connected with a mounting seat through bolts, a servo motor is fixedly connected to the middle of the upper end of the mounting seat through bolts, the end part of an output shaft of the servo motor is fixedly connected with a second rotary shaft through a coupler, and the second rotary shaft is positioned at the center, second stirring vane has all been welded to the upper and lower both sides of second pivot, the mechanism is erased to the middle fixedly connected with inner wall of second pivot, the upper end intercommunication of compounding bucket has the inlet pipe, and the lower extreme symmetry intercommunication has the discharging pipe.
Preferably, the inner wall erasing mechanism comprises a connecting rod, one end of the connecting rod is welded in the middle of the second rotating shaft, the other end of the connecting rod is welded with a mounting plate, a cleaning brush is fixedly connected onto the mounting plate, and the cleaning brush is in close contact with the inner wall of the mixing barrel.
Preferably, the mounting panel is kept away from all welding bracing piece between both ends and the connecting rod about the one side of cleaning brush, two the bracing piece is triangle-shaped with the mounting panel and sets up.
Preferably, be provided with circular spout in the middle of solid fixed ring's the up end, sliding connection has rather than the circular slider of complex in the circular spout, circular slider passes through the lower terminal surface of bolt fastening at the carousel.
Preferably, an observation port is arranged on the wall of the mixing barrel, and transparent toughened glass is embedded in the observation port.
Preferably, control valves are arranged on the feeding pipe and the discharging pipe.
Preferably, the bottom of compounding bucket is through bolt fixedly connected with auto-lock universal wheel, the auto-lock universal wheel is provided with four and the distribution of equidistance in the bottom outside of compounding bucket.
Preferably, the first rotating shaft and the connecting rod are arranged in a cross shape, and the first stirring blades and the second stirring blades are distributed in a staggered mode.
The invention has the technical effects and advantages that: compared with the prior art, the mixing device for producing the polymer gel raw material has the following advantages:
1. the invention drives the rotary table to rotate through the servo motor, then the rotary table drives two first rotating shafts to rotate around the axis of the mixing barrel, the rotation of the first rotating shafts drives the outer gear to rotate, further the outer gear is driven by the inner gear meshed with the outer gear to rotate, further the outer gear drives the first rotating shafts to rotate and the rotating direction of the rotary table is opposite, further the first rotating shafts drive the first stirring blades to rotate, further the first stirring blades are opposite to the rotating direction of the rotary table, simultaneously the servo motor drives the second rotating shafts to rotate, the second rotating shafts are positioned at the center of the mixing barrel, the second rotating shafts drive the second stirring blades to rotate, the rotating direction of the first rotating shafts is the same as that of the rotary table, further the rotating direction of the second stirring blades is opposite to that of the rotary table, and different vortex flows are generated to accelerate the mixing speed of raw materials, the mixing quality is good, and the working efficiency is high;
2. according to the automatic cleaning device, the connecting rod is welded on the second rotating shaft, the mounting plate is welded at the end part of the connecting rod, the cleaning hairbrush is mounted on the mounting plate and is in close contact with the inner wall of the mixing barrel, the cleaning hairbrush is driven to rotate along the inner wall of the mixing barrel by the rotation of the second rotating shaft, so that emulsion adhered to the inner wall of the mixing barrel can be cleaned in time, manual cleaning is not needed, automatic cleaning is achieved by the aid of power of the second rotating shaft, and the automatic cleaning device is high in working efficiency and simple in structure.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is an enlarged view of the invention at A;
FIG. 3 is a view of the construction of the mixing bowl and retaining ring of the present invention;
FIG. 4 is a schematic view of the stirring structure of the present invention;
fig. 5 is an overall structural view of the present invention.
Reference numerals: 1. a mixing barrel; 2. a fixing ring; 3. a turntable; 4. a first rotating shaft; 5. an outer gear; 6. an internal gear; 7. a first stirring blade; 8. a mounting seat; 9. a servo motor; 10. a second rotating shaft; 11. a second stirring blade; 12. an inner wall wiping mechanism; 121. a connecting rod; 122. mounting a plate; 123. cleaning the brush; 124. a support bar; 13. a feed pipe; 14. a discharge pipe; 15. a circular chute; 16. a circular slider; 17. a viewing port; 18. a control valve; 19. self-locking universal wheel.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. The specific embodiments described herein are merely illustrative of the invention and do not delimit the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides a mixing device for producing polymer gel raw materials, which comprises a mixing barrel 1, wherein the upper end part of the mixing barrel 1 is fixedly connected with a fixing ring 2 through a bolt, the upper end of the fixing ring 2 is connected with a rotating disc 3 in a sliding way, two sides of the rotating disc 3 are symmetrically provided with first rotating shafts 4 through bearings, the first rotating shafts 4 are positioned inside the mixing barrel 1, the upper end of the first rotating shafts 4 are connected with an external gear 5 in a key way, the external gear 5 is positioned below the rotating disc 3, the outer sides of the external gear 5 are connected with an internal gear 6 in a meshing transmission way, the internal gear 6 is embedded inside the fixing ring 2, the first rotating shafts 4 are uniformly welded with first stirring blades 7, the upper end of the fixing ring 2 is fixedly connected with a mounting seat 8 through a bolt, the middle of the upper end of the mounting seat 8 is fixedly connected with a servo motor 9 through a bolt, the utility model discloses a mixing machine, including servo motor 9, shaft coupling fixedly connected with second pivot 10, second pivot 10 is located mixing barrel 1's central point and puts, second stirring vane 11 has all been welded to the upper and lower both sides of second pivot 10, mechanism 12 is erased to the middle fixedly connected with inner wall of second pivot 10, mixing barrel 1's upper end intercommunication has inlet pipe 13, and the lower extreme symmetry intercommunication has discharging pipe 14.
Preferably, the inner wall wiping mechanism 12 includes a connecting rod 121, one end of the connecting rod 121 is welded in the middle of the second rotating shaft 10, the other end of the connecting rod is welded with a mounting plate 122, a cleaning brush 123 is fixedly connected to the mounting plate 122, and the cleaning brush 123 is in close contact with the inner wall of the mixing barrel 1.
Through adopting above-mentioned technical scheme, the rotation of second pivot 10 drives clean brush 123 rotatory along compounding bucket 1's inner wall, and then realizes in time cleaning the emulsion that is stained with on the inner wall of compounding bucket 1, need not artifical clean, utilizes the power of second pivot 10 to realize self-cleaning, and work efficiency is high, simple structure.
Preferably, the supporting rods 124 are welded between the upper end and the lower end of the surface of the mounting plate 122 far away from the cleaning brush 123 and the connecting rod 121, and the two supporting rods 124 and the mounting plate 122 are arranged in a triangle.
Through adopting above-mentioned technical scheme, the intensity between welding bracing piece 124's the setting reinforcing mounting panel 122 and the connecting rod 121, two bracing piece 124 is triangle-shaped with mounting panel 122 and sets up, and triangle-shaped has good stability, improves stability between mounting panel 122 and the connecting rod 121.
Preferably, a circular sliding groove 15 is arranged in the middle of the upper end face of the fixing ring 2, a circular sliding block 16 matched with the circular sliding groove 15 is connected in the circular sliding groove 15 in a sliding mode, and the circular sliding block 16 is fixed on the lower end face of the rotating disc 3 through a bolt.
Through adopting above-mentioned technical scheme, make carousel 3 slide on solid fixed ring 2 through circular spout 15 and circular slider 16, reduce frictional resistance, reduce energy consumption, improve the device life-span.
Preferably, an observation port 17 is arranged on the wall of the mixing barrel 1, and transparent tempered glass is embedded in the observation port 17.
Through adopting above-mentioned technical scheme, the setting up of viewing aperture 17 makes things convenient for the staff to see through transparent toughened glass from the outside and observes the raw materials mixing situation of 1 inside of compounding bucket, makes things convenient for work.
Preferably, control valves 18 are mounted on both the feed pipe 13 and the discharge pipe 14.
By adopting the technical scheme, the control valve 18 is arranged to realize the on-off control of the feeding pipe 13 and the discharging pipe 14, so that the work is convenient.
Preferably, the bottom end of the mixing barrel 1 is fixedly connected with a self-locking universal wheel 19 through a bolt, and the self-locking universal wheel 19 is provided with four and equiangular distributions at the outer side of the bottom end of the mixing barrel 1.
By adopting the technical scheme, the device is convenient to move and fix, and the mobility and flexibility of the device are improved.
Preferably, the first rotating shaft 4 and the connecting rod 121 are arranged crosswise in a cross shape, and the first stirring blades 7 and the second stirring blades 11 are distributed in a staggered manner.
Through adopting above-mentioned technical scheme, make first pivot 4 and connecting rod 121 crisscross distribution in compounding bucket 1, improve compounding efficiency, first stirring vane 7 and 11 crisscross distributions of second stirring vane avoid the two to bump.
The working principle is as follows: firstly, raw materials, catalysts, water and the like to be mixed are added into a mixing barrel 1 through a feeding pipe 13, then a servo motor 9 is started, then the servo motor 9 drives a rotary disc 3 to rotate, then the rotary disc 3 drives two first rotary shafts 4 to rotate around the axis of the mixing barrel 1, the rotation of the first rotary shafts 4 drives an external gear 5 to rotate, then the external gear 5 is driven to rotate by an internal gear 6 meshed with the external gear 5, then the external gear 5 drives the first rotary shafts 4 to rotate in the opposite direction to the rotary disc 3, then the first rotary shafts 4 drive first stirring blades 7 to rotate, and further the first stirring blades 7 are opposite to the rotary direction of the rotary disc 3;
meanwhile, the servo motor 9 drives the second rotating shaft 10 to rotate, the second rotating shaft 10 is positioned in the center of the mixing barrel 1 in a rotating mode, the second rotating shaft 10 drives the second stirring blade 11 to rotate, the rotating directions of the first rotating shaft 4 and the rotating disc 3 are the same, the rotating directions of the second stirring blade 11 and the rotating disc 3 are opposite, the rotating directions of the first stirring blade 7 and the second stirring blade 11 are opposite, different stirring directions are generated, different vortexes are generated, the mixing speed of raw materials is increased, the mixing quality is good, and the working efficiency is high;
meanwhile, the connecting rod 121 is welded on the second rotating shaft 10, the mounting plate 122 is welded at the end of the connecting rod 121, the cleaning brush 123 is mounted on the mounting plate 122, the cleaning brush 123 is in close contact with the inner wall of the mixing barrel 1, the cleaning brush 123 is driven to rotate along the inner wall of the mixing barrel 1 by the rotation of the second rotating shaft 10, and then the emulsion stuck on the inner wall of the mixing barrel 1 is cleaned in time, the automatic cleaning is realized by the power of the second rotating shaft 10, the working efficiency is high, and the structure is simple.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.
Claims (8)
1. The utility model provides a compounding device is used in production of polymer gel raw materials, includes compounding bucket (1), its characterized in that: the mixing device is characterized in that the upper end part of the mixing barrel (1) is fixedly connected with a fixing ring (2) through bolts, the upper end of the fixing ring (2) is connected with a turntable (3) in a sliding manner, first rotating shafts (4) are symmetrically arranged on two sides of the turntable (3) through bearings, the first rotating shafts (4) are positioned in the mixing barrel (1), the upper end of each first rotating shaft (4) is connected with an outer gear (5) in a key manner, the outer gears (5) are positioned below the turntable (3), the outer sides of the outer gears (5) are connected with an inner gear (6) in a meshing transmission manner, the inner gear (6) is embedded in the fixing ring (2), first stirring blades (7) are uniformly welded on the first rotating shafts (4), the upper end of the fixing ring (2) is fixedly connected with a mounting seat (8) through bolts, and a servo motor (9) is fixedly connected with the upper end, the utility model discloses a mixing machine, including servo motor (9), shaft coupling fixedly connected with second pivot (10) are passed through to the output shaft tip of servo motor (9), second pivot (10) are located the central point of compounding bucket (1) and put, second stirring vane (11) have all been welded to the upper and lower both sides of second pivot (10), mechanism (12) are erased to the middle fixedly connected with inner wall of second pivot (10), the upper end intercommunication of compounding bucket (1) has inlet pipe (13), and lower extreme symmetry intercommunication has discharging pipe (14).
2. A mixing device for producing polymer gel raw materials according to claim 1, characterized in that: inner wall is erased mechanism (12) and is included connecting rod (121), the one end welding of connecting rod (121) has mounting panel (122) in the centre of second pivot (10), the other end welding, clean brush (123) of fixedly connected with on mounting panel (122), the inner wall in close contact with of clean brush (123) and compounding bucket (1).
3. A mixing device for producing polymer gel raw materials according to claim 2, characterized in that: the mounting plate (122) is far away from the upper end and the lower end of one side of the cleaning brush (123) and the connecting rod (121), the supporting rod (124) is welded on the two ends of the mounting plate, and the supporting rod (124) and the mounting plate (122) are arranged in a triangular mode.
4. A mixing device for producing polymer gel raw materials according to claim 1, characterized in that: be provided with circular spout (15) in the middle of the up end of solid fixed ring (2), sliding connection has rather than complex circular slider (16) in circular spout (15), circular slider (16) pass through the bolt fastening at the lower terminal surface of carousel (3).
5. A mixing device for producing polymer gel raw materials according to claim 1, characterized in that: an observation port (17) is arranged on the wall of the mixing barrel (1), and transparent toughened glass is inlaid on the observation port (17).
6. A mixing device for producing polymer gel raw materials according to claim 1, characterized in that: and the feeding pipe (13) and the discharging pipe (14) are both provided with control valves (18).
7. A mixing device for producing polymer gel raw materials according to claim 1, characterized in that: the bottom of compounding bucket (1) is through bolt fixedly connected with auto-lock universal wheel (19), auto-lock universal wheel (19) are provided with four and the distribution of equidistance in the bottom outside of compounding bucket (1).
8. A mixing device for producing polymer gel raw materials according to claim 2, characterized in that: the first rotating shaft (4) and the connecting rod (121) are arranged in a cross-shaped crossed mode, and the first stirring blades (7) and the second stirring blades (11) are distributed in a staggered mode.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201911080018.6A CN110681291A (en) | 2019-11-07 | 2019-11-07 | Compounding device is used in production of polymer gel raw materials |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911080018.6A CN110681291A (en) | 2019-11-07 | 2019-11-07 | Compounding device is used in production of polymer gel raw materials |
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| CN110681291A true CN110681291A (en) | 2020-01-14 |
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| CN201911080018.6A Pending CN110681291A (en) | 2019-11-07 | 2019-11-07 | Compounding device is used in production of polymer gel raw materials |
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| CN110184149A (en) * | 2019-06-21 | 2019-08-30 | 池爱芬 | A kind of brewing system proportioner |
| CN111318639A (en) * | 2020-04-11 | 2020-06-23 | 罗厚镇 | Casting system with noise reduction function |
| CN111686613A (en) * | 2020-06-24 | 2020-09-22 | 贺州市骏鑫矿产品有限责任公司 | Stirring device |
| CN112744984A (en) * | 2021-01-04 | 2021-05-04 | 安徽华荣环保科技有限公司 | Biomembrane process integration power sewage treatment system |
| CN112897852A (en) * | 2021-01-29 | 2021-06-04 | 深圳市瑞沃工程有限公司 | Slurry dewatering and curing construction device and method |
| CN113083061A (en) * | 2021-03-25 | 2021-07-09 | 英扎美(湖北)生物科技有限公司 | Mixing device and mixing method for producing hand-washing-free disinfection gel |
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