CN110671375A - Servo hydraulic device and control method thereof - Google Patents
Servo hydraulic device and control method thereof Download PDFInfo
- Publication number
- CN110671375A CN110671375A CN201911074781.8A CN201911074781A CN110671375A CN 110671375 A CN110671375 A CN 110671375A CN 201911074781 A CN201911074781 A CN 201911074781A CN 110671375 A CN110671375 A CN 110671375A
- Authority
- CN
- China
- Prior art keywords
- servo
- oil
- cylinder
- valve
- interface
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B11/00—Servomotor systems without provision for follow-up action; Circuits therefor
- F15B11/08—Servomotor systems without provision for follow-up action; Circuits therefor with only one servomotor
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
- F15B13/024—Pressure relief valves
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/04—Special measures taken in connection with the properties of the fluid
- F15B21/041—Removal or measurement of solid or liquid contamination, e.g. filtering
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/08—Servomotor systems incorporating electrically operated control means
Abstract
The invention discloses a servo hydraulic device and a control method thereof. The servo motor realizes positive transmission and reverse rotation under the control of the upper controller and the servo driver, so that the oil cylinder is pressurized and decompressed, and in addition, the electromagnetic valve is used for replacing a servo valve. Therefore, the invention increases the vibration frequency, improves the efficiency of the hydraulic device and saves the cost.
Description
Technical Field
The application relates to a large-scale fatigue testing machine, in particular to a servo hydraulic device and a control method thereof.
Background
The large fatigue testing machine is mainly used for testing materials with larger tensile force or pressure, and the fatigue testing machine is used for beating or stretching a test sample at a certain frequency, such as testing bridge steel strands and forklift arms, and a hydraulic technical scheme is required. At present, a common fatigue testing machine is composed of an asynchronous motor, a constant delivery pump and a controller to control a high-response servo valve to realize fatigue planning pressure or position of a test sample, but the method cannot realize high-frequency fatigue test due to the defect of low cost of the servo valve, the test frequency is determined by the dynamic response of the servo valve, and the fatigue testing machine is very high in energy consumption, high in cost, high in noise, high in oil temperature, low in service life and large in size.
Disclosure of Invention
In order to solve the problems, the invention provides a servo hydraulic device and a control method thereof, and the technical scheme is as follows:
in one aspect, the present application provides a servo hydraulic apparatus comprising: the system comprises an oil cylinder, an electromagnetic valve, at least two oil pumps, at least two servo motors, a first interface, a second interface, a sensor, an upper controller and a servo driver;
the oil cylinder is a double-head cylinder and comprises an upper cylinder and a lower cylinder, the sensor is arranged on the oil cylinder, the upper cylinder is connected with the first interface, and the lower cylinder is connected with the second interface;
the electromagnetic valves comprise a first group of electromagnetic valves and a second group of electromagnetic valves, one end of each electromagnetic valve is connected with the first interface and the second interface, and the other end of each electromagnetic valve is connected with the oil pump;
the servo motors drive the oil pumps, and the servo motors correspond to the oil pumps one by one;
the upper controller and the servo driver are used for controlling the servo motor.
When the oil cylinder is vertically arranged, the servo hydraulic device further comprises a counter-balancing valve, and the counter-balancing valve is arranged at the second interface.
Optionally, the first set of solenoid valves includes a first solenoid valve and a third solenoid valve, and the second set of solenoid valves includes a second solenoid valve and a fourth solenoid valve.
Optionally, the servo hydraulic device further comprises a safety relief valve.
Optionally, the servo hydraulic device further comprises a proportional relief valve.
Optionally, the servo hydraulic device further comprises a hydraulic pressure gauge, and the hydraulic pressure gauge is directly connected with the proportional overflow valve.
Optionally, the servo driver comprises a plurality of series-parallel storage high-voltage capacitors therein.
Optionally, the servo hydraulic device further comprises a high-pressure filter, and the high-pressure filter is arranged between the oil pump and the electromagnetic valve.
On the other hand, the application also provides a control method of the servo hydraulic device, and the servo hydraulic device is the device, and the method comprises the following steps:
the upper controller sends a speed instruction and receives a feedback signal of the sensor;
the servo driver receives the speed command and drives the servo motor to rotate at the speed;
the oil pump is driven by the servo motor to rotate, fluid is provided for the oil pump, and the oil cylinder generates acting force.
When the servo motor rotates forwards, the oil pump is driven to rotate forwards, and the pressure generated by the oil cylinder is increased;
when the servo motor rotates reversely, the oil pump is driven to rotate reversely, and the pressure generated by the oil cylinder is reduced.
Compared with the prior art, the invention has the following beneficial effects: (1) the multi-pump combined type hydraulic pump adopts at least two oil pumps and at least two servo motors, so that multi-pump combined flow is realized, and enough liquid flow is provided, so that larger pressure is generated; (2) under the control of the upper controller and the servo driver, the servo motor drives the oil pump to forward and backward transmit, so that the oil cylinder is pressurized and decompressed; (3) because the servo valve adopted in the prior art can not realize high-frequency operation, and has high price and high energy consumption, the servo valve is removed in the application, thereby overcoming the defects.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the application and together with the description serve to explain the application and not to limit the application. In the drawings:
FIG. 1 is a schematic representation of the servo-hydraulic apparatus of the present invention;
fig. 2 is a schematic diagram of a control method of the present invention.
The main reference numbers illustrate:
the hydraulic control system comprises an oil cylinder 1, an upper cylinder 1a, a lower cylinder 1b, a first group of electromagnetic valves 2, a second group of electromagnetic valves 3, an oil pump 4, a servo motor 5, a first connector 6, a second connector 7, a counter balance valve 8, a safety overflow valve 9, a proportional overflow valve 10, a hydraulic pressure gauge 11, a high-pressure filter 12, an upper controller 13 and a servo driver 14.
Detailed Description
In order to make the objects, technical solutions and advantages of the present application more apparent, the technical solutions of the present application will be described in detail and completely with reference to the following specific embodiments of the present application and the accompanying drawings. It should be apparent that the described embodiments are only some of the embodiments of the present application, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
The servo hydraulic device that this application embodiment provided, as fig. 1, fig. 2, including hydro-cylinder 1, hydro-cylinder 1 includes upper cylinder 1a and lower cylinder 1b again, upper cylinder 1a is connected with first interface 6, lower cylinder 1b is connected with second interface 7, the one end and the first interface 6 of solenoid valve (including first group solenoid valve 2 and second group solenoid valve 3) and second interface 7 are connected, the other end and the oil pump 4 of solenoid valve are connected, upper controller 13 is connected servo driver 14 and is connected with sensor (not marked in the figure), the sensor sets up on hydro-cylinder 1, and servo driver 14 is connected with servo motor 5 again, and servo motor 5 directly drives oil pump 4. The servo driver 14 is preferably high-voltage type, the actual input voltage is AC380V, and the selection of AC480V input high-voltage type servo driver can save more electric energy and reduce energy consumption. The oil cylinder adopts a double-end cylinder, and the pressure and the flow of the oil cylinder are mainly ensured to be the same.
Optionally, when the oil cylinder is vertically arranged, a counter valve 8 is arranged at a second interface connected with the lower cylinder 1b, oil in the oil cylinder 1 may flow out due to the action of gravity, and the gravity influence of the oil can be eliminated due to the arrangement of the counter valve 8, so that the problem of oil outflow in the oil cylinder is avoided.
Optionally, the first group of solenoid valves 2 includes a first solenoid valve (1DT) and a third solenoid valve (3DT), the second group of solenoid valves 3 includes a second solenoid valve (2DT) and a fourth solenoid valve (4DT), specifically, the solenoid valves are electromagnetic directional valves, when the 1DT and the 3DT are powered, the P channel passes through the second interface 7, and the T channel passes through the first interface 6, in the embodiment of the present application, the 1DT and the 3DT are powered, of course, the 2DT and the 4DT can also be powered, as long as it is ensured that states of each group of solenoid valves are the same, which setting is specifically adopted, which setting is not limited herein, and which setting can be set according to practical applications. In addition, in this application, the solenoid valve has replaced the servo valve among the prior art, and the cost is reduced has increased the hydro-cylinder frequency of oscillation, improves servo hydraulic means's efficiency of software testing.
Optionally, the servo hydraulic device further comprises a safety overflow valve 9, and the safety overflow valve 9 is arranged between the P channel and the T channel, and can play a role in preventing pipe explosion and protecting safety pressure.
Optionally, the servo hydraulic device further includes a proportional relief valve 10, and the proportional relief valve 10 is disposed between the other P channel and the other T channel, and can stabilize the oil pressure and the circulation of the hydraulic oil, which flow through, and take away heat generated by the equipment.
Further, the hydraulic pressure meter 11 is further included, and the hydraulic pressure meter 11 is directly connected with the proportional overflow valve 10 and used for monitoring the oil pressure flowing through so as to better control and adjust the oil pressure.
Optionally, the servo driver 14 further comprises a plurality of series-parallel connection high-voltage storage capacitors, the storage capacitors store electric energy generated when the oil pump 4 rotates reversely, the electric energy is provided for forward transmission of the oil pump 4 next time, and the plurality of series-parallel connection capacitors improve the whole electric storage capacity, so that discharge of the servo motor 5 during reverse rotation is reduced.
Optionally, a high-pressure filter 12 is further included between the oil pump 4 and the solenoid valve, so that impurities in the oil can be filtered out, and the oil is prevented from flowing smoothly to damage precision equipment.
The embodiment of the present application further provides a control method of the above servo hydraulic device, and with reference to fig. 1 and fig. 2, the method includes the following steps:
the upper controller 13 sends a speed instruction and receives a feedback signal of the sensor;
the servo driver 14 receives the speed instruction and drives the servo motor 5 to rotate at the speed, and the oil pump 4 is driven by the servo motor 5 to rotate so as to provide fluid for the oil cylinder 1 and generate pressure.
Further, the upper controller 13 receives the feedback signal of the sensor, and appropriately adjusts the speed command according to the feedback signal. In particular, the sensor is a pressure and/or position sensor.
When the servo motor 5 rotates forwards, the oil pumps 4 are driven to rotate forwards, at the moment, oil flows in through the P channel under the drive of at least two oil pumps 4, then enters the second connector 7 through the first group of electromagnetic valves 2, pressure is generated by injecting oil into the lower cylinder 1b, the pressurization of the oil cylinder is achieved, and meanwhile, the oil in the upper cylinder 1a flows to the T channel through the first connector 6 and the second group of electromagnetic valves 3.
When the servo motor 5 rotates reversely, the oil pump 4 is driven to rotate reversely, at the moment, oil in the lower cylinder 1b flows out through the second connector 7 and the first group of electromagnetic valves 2 under the drive of the at least two oil pumps 4, the pressure relief of the oil cylinder is realized, and meanwhile, oil in the upper cylinder 1a flows to the T channel through the first connector 6 and the second group of electromagnetic valves 3. The oil pump is driven to rotate reversely, and the pressure generated by the oil cylinder is reduced at the moment. The application utilizes the positive and negative rotation of the servo motor 5 and replaces the solenoid valve with the servo valve of the traditional method, thereby not only increasing the vibration frequency of the oil cylinder, but also reducing the cost and improving the test efficiency of the hydraulic system.
The servo hydraulic device and the control method provided by the application overcome the problems of low vibration frequency, high energy consumption, high cost, high noise, high oil temperature, short service life and large volume in the prior art.
The above description is only an example of the present application and is not intended to limit the present application. Various modifications and changes may occur to those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the scope of the claims of the present application.
Claims (9)
1. A servo hydraulic apparatus, comprising: the system comprises an oil cylinder, an electromagnetic valve, at least two oil pumps, at least two servo motors, a first interface, a second interface, a sensor, an upper controller and a servo driver;
the oil cylinder is a double-head cylinder and comprises an upper cylinder and a lower cylinder, the sensor is arranged on the oil cylinder, the upper cylinder is connected with the first interface, and the lower cylinder is connected with the second interface;
the electromagnetic valves comprise a first group of electromagnetic valves and a second group of electromagnetic valves, one end of each electromagnetic valve is connected with the first interface and the second interface, and the other end of each electromagnetic valve is connected with the oil pump;
the servo motors drive the oil pumps, and the servo motors correspond to the oil pumps one by one;
the upper controller and the servo driver are used for controlling the servo motor.
2. The servo hydraulic apparatus of claim 1, further comprising a counterbalance valve disposed at the second interface when the ram is vertically disposed.
3. The servo hydraulic apparatus of claim 1, wherein the first set of solenoid valves includes a first solenoid valve and a third solenoid valve, and the second set of solenoid valves includes a second solenoid valve and a fourth solenoid valve.
4. The servo hydraulic apparatus of claim 1, further comprising a safety relief valve.
5. The servo hydraulic apparatus of claim 1, further comprising a proportional relief valve.
6. The servo hydraulic apparatus according to claim 5, further comprising a hydraulic pressure gauge directly connected to the proportional relief valve.
7. The servo hydraulic apparatus of claim 1, wherein the servo drive includes a plurality of series-parallel storage high-pressure capacitors therein.
8. The servo hydraulic apparatus of claim 1, further comprising a high pressure filter disposed between the oil pump and the solenoid valve.
9. A method of controlling a servo hydraulic apparatus according to any one of claims 1 to 8, the method comprising the steps of:
the upper controller sends a speed instruction and receives a feedback signal of the sensor;
the servo driver receives the speed command and drives the servo motor to rotate at the speed;
the oil pump is driven by the servo motor to rotate, fluid is provided for the oil pump, and acting force is generated on the oil cylinder.
When the servo motor rotates forwards, the oil pump is driven to rotate forwards, and the pressure generated by the oil cylinder is increased;
when the servo motor rotates reversely, the oil pump is driven to rotate reversely, and the pressure generated by the oil cylinder is reduced.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911074781.8A CN110671375A (en) | 2019-11-06 | 2019-11-06 | Servo hydraulic device and control method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911074781.8A CN110671375A (en) | 2019-11-06 | 2019-11-06 | Servo hydraulic device and control method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110671375A true CN110671375A (en) | 2020-01-10 |
Family
ID=69086281
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911074781.8A Pending CN110671375A (en) | 2019-11-06 | 2019-11-06 | Servo hydraulic device and control method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110671375A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111255759A (en) * | 2020-03-24 | 2020-06-09 | 桥弘数控科技（上海）有限公司 | Servo hydraulic system |
-
2019
- 2019-11-06 CN CN201911074781.8A patent/CN110671375A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111255759A (en) * | 2020-03-24 | 2020-06-09 | 桥弘数控科技（上海）有限公司 | Servo hydraulic system |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN105952713B (en) | A kind of hydraulic cylinder pilot system and method for testing | |
| CN103775442A (en) | Pump-controlled power recovery hydraulic control system of hydraulic cylinder testing test stand | |
| CN106525616A (en) | Apparatus for large-torque torsional fatigue tests of shaft parts | |
| CN210949319U (en) | Servo hydraulic device | |
| CN110671375A (en) | Servo hydraulic device and control method thereof | |
| CN108383039A (en) | A kind of energy-saving stepping type lifter structure hydraulic control system | |
| CN109763524A (en) | For the experimental rig of steel support shaft force compensating device, pilot system and method | |
| CN101936857A (en) | Confining pressure keeping system of rock triaxial creep testing machine | |
| CN204985169U (en) | Energy -conserving comprehensive experimental platform device of hydraulic pressure | |
| CN106246615B (en) | A kind of high-pressure high-flow quick response hydraulic circuit | |
| CN206223579U (en) | One kind is used for axial workpiece high pulling torque torsional fatigue test device | |
| CN104728193B (en) | The Electrical hydrostatic actuator of load-sensitive | |
| CN110005664A (en) | A kind of bidirectional speed governing hydraulic control system based on hydraulic cylinder load oil back chamber | |
| CN203083884U (en) | Reliability test device for hydraulic hose assembly | |
| CN107052283A (en) | A kind of crystallizer vibration control device | |
| CN212748550U (en) | Large-tonnage long-time load-holding test system based on servo pump | |
| CN103389686B (en) | Method for controlling pump truck and pump truck | |
| CN210153011U (en) | Double-oil pump system of large bending machine | |
| CN1583289A (en) | Frequency variable hydraulic vibration exciter | |
| CN208073441U (en) | The individually balanced fluid power system of petroleum lifting device | |
| JP2012194092A (en) | Material testing machine | |
| CN206268155U (en) | A kind of double oil pump hydraulic control systems of fatigue tester | |
| JP2012251844A (en) | Material testing machine | |
| CN212059363U (en) | System for precisely controlling high-speed hydraulic dynamometer by using electro-hydraulic regulating valve | |
| CN208089653U (en) | It is a kind of that a grade variable system is had based on digital hydraulic pump/motor working in double modes characteristic |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |