CN110670884A - Automatic-control closed loop grouting assembly, robot system and grouting method - Google Patents
Automatic-control closed loop grouting assembly, robot system and grouting method Download PDFInfo
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Abstract
本发明公开了一种自动控制的闭合回路灌浆组件及机器人系统及灌浆方法,1、灌浆机器人系统通过BIM信息模型对进浆口和出浆口位置进行粗略定位;2、机器人运动至机械手作业范围并控制机械手带动灌浆管移动;3、当机械手到达灌浆口附近后,电控箱通过设置在机械手上的摄像头检测到灌浆口的准确位置,驱动机械手将灌浆管插入灌浆口;4、启动灌浆操作,灌浆机器人系统通过处理液位计和泥浆流量计检测的数据来判断是否继续灌浆,控制灌浆的启停;5、灌浆结束后,灌浆机器人系统驱动进浆口机械手和出浆口机械手回退,并驱动封堵机械手夹取柱塞对进浆口和出浆口进行封堵。节省了大量的人力和物力,提高灌浆成功率,保证灌浆质量的稳定性和可控性。
The invention discloses an automatically controlled closed-loop grouting component, a robot system and a grouting method. 1. The grouting robot system roughly positions the positions of the grouting port and the grouting port through the BIM information model; 2. The robot moves to the operating range of the manipulator. And control the manipulator to drive the grouting pipe to move; 3. When the manipulator reaches the vicinity of the grouting port, the electric control box detects the exact position of the grouting port through the camera set on the manipulator, and drives the manipulator to insert the grouting pipe into the grouting port; 4. Start the grouting operation , the grouting robot system judges whether to continue grouting by processing the data detected by the liquid level gauge and the mud flow meter, and controls the start and stop of the grouting; 5. After the grouting is completed, the grouting robot system drives the inlet manipulator and the outlet manipulator to retreat, And drive the blocking manipulator to clamp the plunger to block the slurry inlet and outlet. Save a lot of manpower and material resources, improve the success rate of grouting, and ensure the stability and controllability of grouting quality.
Description
技术领域technical field
本发明涉及一种自动控制的闭合回路灌浆组件及机器人系统及灌浆方法。The invention relates to an automatically controlled closed-loop grouting component, a robot system and a grouting method.
背景技术Background technique
相比传统的“粗放型”湿法作业建筑方式,装配式建筑在提升建筑信息化管理、控制建筑质量、降低能耗、降低生产成本、保证安全作业等方面具有很大的优势。目前,针对装配式建筑的灌浆过程来说,所使用的灌浆工艺多通过手持式或自动化程度低的设备进行施工,这种灌浆工艺耗费大量人力物力的同时,灌浆品质和效率也较低,而且在构件没有完全固定的情况下,特别是在高空中进行灌浆作业时,危险系数较高,作业环境较差,而且对建筑工人的工程经验要求较高,甚至有些场合下灌浆质量无法得到有效保证,这无疑阻碍了装配式建筑工业化发展的进程。Compared with the traditional "extensive" wet construction method, prefabricated buildings have great advantages in improving building information management, controlling building quality, reducing energy consumption, reducing production costs, and ensuring safe operation. At present, for the grouting process of prefabricated buildings, the grouting process used is mostly carried out by hand-held or low-automation equipment. While this grouting process consumes a lot of manpower and material resources, the grouting quality and efficiency are also low, and When the components are not completely fixed, especially when the grouting operation is carried out at high altitude, the risk factor is high, the operating environment is poor, and the engineering experience of construction workers is required to be high, and even in some cases, the grouting quality cannot be effectively guaranteed. , which undoubtedly hinders the process of industrialization of prefabricated buildings.
发明内容SUMMARY OF THE INVENTION
针对上述问题,本发明提供一种自动控制的闭合回路灌浆组件及机器人系统及灌浆方法,使得回路中的灌浆压力、灌浆流量等工艺参数达到精确控制,同时可以减少人力物力,提高灌浆质量,保证灌浆质量的稳定性和可控性。In view of the above problems, the present invention provides an automatically controlled closed-loop grouting component, a robot system and a grouting method, so that the process parameters such as grouting pressure and grouting flow in the loop can be accurately controlled, and at the same time, manpower and material resources can be reduced, the grouting quality can be improved, and the grouting quality can be guaranteed. Stability and controllability of grouting quality.
为实现上述技术目的,达到上述技术效果,本发明通过以下技术方案实现:In order to realize the above-mentioned technical purpose and achieve the above-mentioned technical effect, the present invention is realized through the following technical solutions:
一种自动控制的闭合回路灌浆组件,包括钢筋套筒和灌浆管,所述钢筋套筒设置有出浆口和进浆口,所述出浆口和进浆口分别通过灌浆管与泥浆罐连通,还包括机械手,所述机械手设置有摄像头,所述出浆口设置有出浆口泥浆流量计且所述进浆口设置有进浆口泥浆流量计,所述泥浆罐设置有液位计,所述出浆口和进浆口通过机械手抓取的柱塞进行封堵。An automatically controlled closed-loop grouting assembly includes a steel bar sleeve and a grouting pipe, the steel bar sleeve is provided with a grout outlet and a grout inlet, and the grout outlet and the grout inlet are respectively communicated with a mud tank through a grouting pipe , and also includes a manipulator, the manipulator is provided with a camera, the slurry outlet is provided with a slurry outlet mud flow meter, the slurry inlet is provided with a slurry inlet mud flow meter, and the mud tank is provided with a liquid level gauge, The pulp outlet and pulp inlet are blocked by the plunger grasped by the manipulator.
优选,所述机械手包括出浆口机械手、进浆口机械手和封堵机械手,所述出浆口机械手设置在灌浆管靠近出浆口的一端,所述进浆口机械手设置在灌浆管靠近进浆口的一端。Preferably, the manipulator includes a slurry outlet robot, a slurry inlet robot and a plugging robot, the slurry outlet robot is arranged at one end of the grouting pipe close to the slurry outlet, and the slurry inlet robot is arranged at the grouting pipe close to the slurry inlet. one end of the mouth.
优选,所述出浆口还设置有出浆口保压装置,所述进浆口还设置有进浆口保压装置,所述进浆口与泥浆罐之间还设置有压力补偿装置和压浆泵。Preferably, the slurry outlet is further provided with a slurry outlet pressure maintaining device, the slurry inlet is also provided with a slurry inlet pressure maintaining device, and a pressure compensation device and a pressure compensating device are also arranged between the slurry inlet and the mud tank. Slurry pump.
一种自动控制的闭合回路灌浆机器人系统,包括电控箱,还包括上述任意一项所述的灌浆组件,所述摄像头、出浆口泥浆流量计、出浆口保压装置、液位计、泥浆密度检测仪、进浆口泥浆流量计、进浆口保压装置、压力传感器、压浆泵、压力补偿装置均与电控箱连接,所述电控箱控制出浆口机械手、进浆口机械手和封堵机械手动作。An automatically controlled closed-loop grouting robot system, comprising an electric control box, further comprising the grouting assembly described in any one of the above, the camera, the mud flow meter at the outlet, the pressure maintaining device at the outlet, the liquid level gauge, The mud density detector, the mud flow meter at the slurry inlet, the pressure maintaining device at the slurry inlet, the pressure sensor, the grouting pump and the pressure compensation device are all connected to the electric control box, which controls the slurry outlet manipulator and the slurry inlet. Manipulator and blocking manipulator actions.
一种自动控制的闭合回路灌浆方法,包括如下步骤:An automatic control closed-loop grouting method, comprising the following steps:
步骤1、灌浆机器人系统通过BIM信息模型对进浆口和出浆口位置进行粗略定位;
步骤2、灌浆机器人系统根据进浆口粗略定位信息控制机器人运动至机械手作业范围并控制进浆口机械手带动灌浆管移动;
灌浆机器人系统根据出浆口粗略定位信息控制机器人运动至机械手作业范围并控制出浆口机械手带动灌浆管移动;The grouting robot system controls the robot to move to the working range of the manipulator according to the rough positioning information of the grouting outlet, and controls the manipulator of the grouting outlet to drive the grouting pipe to move;
步骤3、当进浆口机械手到达进浆口附近后,电控箱通过设置在进浆口机械手上的摄像头检测到进浆口的准确位置,驱动进浆口机械手将灌浆管插入进浆口;
当出浆口机械手到达出浆口附近后,电控箱通过设置在出浆口机械手上的摄像头检测到出浆口的准确位置,驱动出浆口机械手将灌浆管插入出浆口;When the pulp outlet manipulator reaches the vicinity of the pulp outlet, the electric control box detects the exact position of the pulp outlet through the camera set on the pulp outlet manipulator, and drives the pulp outlet manipulator to insert the grouting pipe into the pulp outlet;
步骤4、启动灌浆操作,灌浆开始后,灌浆机器人系统通过处理液位计和泥浆流量计检测的数据来判断是否继续灌浆,控制灌浆的启停;
步骤5、灌浆结束后,灌浆机器人系统驱动进浆口机械手和出浆口机械手回退,并驱动封堵机械手夹取柱塞对进浆口和出浆口进行封堵。
优选,步骤2中,在移动过程中:Preferably, in
步骤201、假设在t时刻,进浆口机械手或出浆口机械手所在的位置为i,进浆口或出浆口所在的位置为j,则从i移动到j的过程中,灌浆机器人系统第k种机器人路径尝试选择运动到进浆口或出浆口的概率为:
其中,α、β是系统参数,分别表示信息素、距离对进浆口机械手或出浆口机械手选择路径的影响程度,τij(t)表示进浆口机械手或出浆口机械手到进浆口或出浆口的信息素强度,ηij(t)表示进浆口机械手或出浆口机械手到进浆口或出浆口的期望程度,Jk(i)表示进浆口机械手或出浆口机械手下一步所有可选路径集合;Among them, α and β are system parameters, which respectively represent the influence degree of pheromone and distance on the selection path of the pulp inlet manipulator or the pulp outlet manipulator, and τ ij (t) represents the pulp inlet manipulator or the pulp outlet manipulator to the pulp inlet Or the pheromone intensity of the pulp outlet, η ij (t) represents the expected degree of the pulp inlet manipulator or pulp outlet manipulator to the pulp inlet or pulp outlet, J k (i) represents the pulp inlet manipulator or pulp outlet The collection of all optional paths in the next step of the robot;
步骤202、当进浆口机械手或出浆口机械手在种机器人路径规划中找到一条合法路径后对信息进行更新:Step 202, when the pulp inlet manipulator or the pulp outlet manipulator finds a legal path in the robot path planning, update the information:
τij(t+1)=(1-ρ)τij(t)+Δτij(t)τ ij (t+1)=(1-ρ)τ ij (t)+Δτ ij (t)
ρ为信息素的挥发速率,使算法具有负反馈能力,且0<ρ<1;ρ is the volatilization rate of pheromone, which makes the algorithm have negative feedback ability, and 0<ρ<1;
Δτij(t)表示进浆口机械手或出浆口机械手到进浆口或出浆口的信息素增量;表示进浆口机械手或出浆口机械手到进浆口或出浆口处的信息素:Δτ ij (t) represents the pheromone increment from the pulp inlet manipulator or the pulp outlet manipulator to the pulp inlet or pulp outlet; Indicates the pheromone from the pulp inlet manipulator or the pulp outlet manipulator to the pulp inlet or pulp outlet:
O为新增信息素浓度强度因子;Lk是第k种灌浆机器人系统搜索到的路径长度;O is the newly added pheromone concentration intensity factor; L k is the path length searched by the kth grouting robot system;
完成每轮信息素更新后,重新进入步骤2开始新一轮路径规划,N次迭代完成后,从中选出一条最优路径进行移动,N为正整数。After completing each round of pheromone update, re-enter
本发明的有益效果是:The beneficial effects of the present invention are:
自动控制的闭合回路灌浆机器人系统设置有多种传感器,包括出浆口泥浆流量计、液位计、泥浆密度检测仪、进浆口泥浆流量计、压力传感器等,大大提高机器人系统的自动化和智能化程度,而且,本发明首先通过BIM信息模型将目标灌浆口位置限制在一定误差允许范围内,再通过机器视觉技术检测到进浆口和出浆口的具体位置,当调整好灌浆机器人的机械手位置后,灌浆系统启动,控制机械手将灌浆管分别插入进浆口和出浆口,形成灌浆回路。开始灌浆,利用泥浆流量计和液位计进行相关检测,当数值达到标准后,灌浆停止,再利用机械手夹取柱塞,对灌浆口进行封堵,由此可达到自动循环灌浆的目的。利用该灌浆系统和机构,相较于传统的人工灌浆方式,节省了大量的人力和物力。同时,可以提高灌浆成功率,保证灌浆质量的稳定性和可控性。The automatically controlled closed-loop grouting robot system is equipped with a variety of sensors, including mud flow meter at the outlet, level gauge, mud density detector, mud flow meter at the inlet, pressure sensor, etc., which greatly improves the automation and intelligence of the robot system. In addition, the present invention firstly limits the position of the target grouting port within a certain allowable error range through the BIM information model, and then detects the specific positions of the grouting port and the grouting port through the machine vision technology. After adjusting the manipulator of the grouting robot After the position, the grouting system is started, and the manipulator is controlled to insert the grouting pipe into the grouting inlet and the grouting outlet respectively to form a grouting circuit. Start grouting, use the mud flow meter and liquid level gauge to carry out related detection, when the value reaches the standard, the grouting stops, and then the manipulator is used to clamp the plunger to block the grouting port, so that the purpose of automatic grouting can be achieved. Using the grouting system and mechanism, compared with the traditional manual grouting method, a lot of manpower and material resources are saved. At the same time, it can improve the success rate of grouting and ensure the stability and controllability of grouting quality.
附图说明Description of drawings
图1是本发明一种自动控制的闭合回路灌浆机器人系统的结构示意图;1 is a schematic structural diagram of an automatically controlled closed-loop grouting robot system of the present invention;
图2是本发明灌浆方法的流程图;Fig. 2 is the flow chart of the grouting method of the present invention;
图3是卷积神经网络结构示意图;Figure 3 is a schematic diagram of a convolutional neural network structure;
附图的标记含义如下:The meanings of the symbols in the accompanying drawings are as follows:
1钢筋、2钢筋套筒、3出浆口、4出浆口泥浆流量计、5出浆口保压装置、6摄像头、7出浆口机械手、8泥浆罐、9电控箱、10雷达液位计、11泥浆密度检测仪、12进浆口、13进浆口泥浆流量计、14进浆口保压装置、15、压力传感器、16进浆口机械手、17机械手爪、18封堵机械手、19压力补偿装置、20压浆泵。1 steel bar, 2 steel bar sleeve, 3 slurry outlet, 4 slurry outlet mud flow meter, 5 slurry outlet pressure maintaining device, 6 camera, 7 slurry outlet manipulator, 8 slurry tank, 9 electric control box, 10 radar fluid Position meter, 11 slurry density detector, 12 slurry inlet, 13 slurry inlet mud flow meter, 14 slurry inlet pressure maintaining device, 15, pressure sensor, 16 slurry inlet robot, 17 robot gripper, 18 plugging robot, 19 pressure compensation device, 20 pressure pump.
具体实施方式Detailed ways
下面结合附图和具体的实施例对本发明技术方案作进一步的详细描述,以使本领域的技术人员可以更好的理解本发明并能予以实施,但所举实施例不作为对本发明的限定。The technical solutions of the present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments, so that those skilled in the art can better understand the present invention and implement it, but the embodiments are not intended to limit the present invention.
如图1所示,一种自动控制的闭合回路灌浆组件,包括钢筋套筒2和灌浆管,以图1方向为例,钢筋套筒2套接在钢筋1的外周,二者同轴设置,其中,钢筋套筒2自上而下设置有出浆口3和进浆口12,出浆口3和进浆口12可以各设置一个,也可以设置若干个,共同构成灌浆口。其中,所述出浆口3和进浆口12分别通过灌浆管与泥浆罐8连通,灌浆管是输送灌浆的管道。As shown in Figure 1, an automatically controlled closed-loop grouting assembly includes a
组件还包括机械手,图1中,出浆口3和进浆口12各设置一个,其中,机械手包括出浆口机械手7、进浆口机械手16和封堵机械手18,所述出浆口机械手7设置在灌浆管靠近出浆口3的一端,所述进浆口机械手16设置在灌浆管靠近进浆口12的一端。每个机械手上设置有摄像头6,一般采用高清摄像头6。另外,所述出浆口3设置有出浆口泥浆流量计4且所述进浆口12设置有进浆口泥浆流量计13,用于流量计量。The assembly also includes a manipulator. In FIG. 1, one
所述泥浆罐8设置有液位计,比如,采用雷达液位计10,测量精度更高,灌浆结束后,出浆口3和进浆口12通过机械手抓取的柱塞进行封堵。具体的,灌浆完成后,封堵机械手18通过机械手爪17抓取柱塞,对灌浆口进行封堵。The
为了进一步提高灌浆的质量,优选的,所述出浆口3还设置有出浆口保压装置5,所述进浆口12还设置有进浆口保压装置14,所述进浆口12与泥浆罐8之间还设置有压力补偿装置19和压浆泵20,所述进浆口12还设置有压力传感器15,泥浆罐8设置有泥浆密度检测仪11。In order to further improve the quality of grouting, preferably, the
对应的,一种自动控制的闭合回路灌浆机器人系统,包括电控箱9,还包括上述任意一项所述的灌浆组件,所述摄像头6、出浆口泥浆流量计4、出浆口保压装置5、液位计、泥浆密度检测仪11、进浆口泥浆流量计13、进浆口保压装置14、压力传感器15、压浆泵20、压力补偿装置19均与电控箱9连接。电控箱9根据上述的采集数据控制出浆口机械手7、进浆口机械手16和封堵机械手18动作。通过设置在机械手上的高清摄像头,可以检测到进浆口和出浆口的准确位置,利用ROS(Robot Operating System)开源系统可以控制机械手将灌浆管分别插入进浆口和出浆口,可形成套筒灌浆回路。Correspondingly, an automatically controlled closed-loop grouting robot system includes an
系统控制开始灌浆,通过设置在进浆口和出浆口处的泥浆流量计,可以检测到当前的灌浆量、瞬时流量和累积流量;通过设置在进浆口和出浆口处的保压装置及压力补偿装置,可以分别控制进入钢筋套筒2的浆液量和流出量;通过设置在泥浆罐上部的雷达液位计可以检测泥浆罐中的泥浆量等;通过设置在灌浆罐中的泥浆密度检测仪可以实时监测泥浆密度,可以有效防止泥浆变质,影响灌浆质量。The system controls the start of grouting, and the current grouting volume, instantaneous flow and cumulative flow can be detected through the mud flow meters set at the slurry inlet and outlet; through the pressure maintaining devices set at the slurry inlet and outlet and pressure compensation device, which can respectively control the amount of slurry entering the
灌浆机器人系统可以计算出钢筋套筒2腔内大概体积,通过对比泥浆液位变化、进浆口和出浆口流量变化,灌浆机器人可以控制灌浆的启停。灌浆停止后,灌浆口机械手回退,同时通过视觉检测技术可以检测到柱塞和灌浆口,系统驱动封堵机械手抓取柱塞,对灌浆口进行封堵。由此可进行下一个灌浆,形成自动灌浆系统。The grouting robot system can calculate the approximate volume of the 2 cavity of the rebar sleeve. By comparing the changes in the mud level and the flow changes at the inlet and outlet, the grouting robot can control the start and stop of grouting. After the grouting stops, the grouting port manipulator retreats, and the plunger and the grouting port can be detected by visual inspection technology. The system drives the blocking manipulator to grab the plunger and block the grouting port. From this, the next grouting can be carried out, forming an automatic grouting system.
对应的,一种自动控制的闭合回路灌浆方法,包括如下步骤:Correspondingly, an automatically controlled closed-loop grouting method includes the following steps:
步骤1、灌浆机器人系统通过BIM信息模型(建筑信息模型)对进浆口12和出浆口3位置进行粗略定位,BIM通过建立虚拟的建筑工程三维模型,利用数字化处理,可以得到灌浆口的大致位置,可以将目标灌浆口位置限制在一定误差允许范围内。
步骤2、灌浆机器人系统根据进浆口12粗略定位信息控制机器人运动至机械手作业范围并控制进浆口机械手16带动灌浆管移动;
灌浆机器人系统根据出浆口3粗略定位信息控制机器人运动至机械手作业范围并控制出浆口机械手7带动灌浆管移动;The grouting robot system controls the robot to move to the working range of the manipulator according to the rough positioning information of the
进浆口机械手16和出浆口机械手7可以相互独立移动,同时进行移动操作。The
优选的,在移动过程中:Preferably, during the move:
步骤201、假设在t时刻,进浆口机械手16或出浆口机械手7所在的位置为i,进浆口12或出浆口3所在的位置为j,则从i移动到j的过程中(具体的,是指进浆口机械手16移动到进浆口12的过程,出浆口机械手7移动到出浆口3的过程),灌浆机器人系统第k种机器人路径尝试选择运动到进浆口12或出浆口3的概率为:
其中,α、β是系统参数,分别表示信息素、距离对进浆口机械手16或出浆口机械手7选择路径的影响程度,τij(t)表示进浆口机械手16或出浆口机械手7到进浆口12或出浆口3的信息素强度,ηij(t)表示进浆口机械手16或出浆口机械手7到进浆口12或出浆口3的期望程度,Jk(i)表示进浆口机械手16或出浆口机械手7下一步所有可选路径集合;Among them, α and β are system parameters, which respectively represent the influence degree of pheromone and distance on the selection path of the
步骤202、当进浆口机械手16或出浆口机械手7在种机器人路径规划中找到一条合法路径后对信息进行更新:Step 202, when the
τij(t+1)=(1-ρ)τij(t)+Δτij(t)τ ij (t+1)=(1-ρ)τ ij (t)+Δτ ij (t)
ρ为信息素的挥发速率,使算法具有负反馈能力,且0<ρ<1;ρ is the volatilization rate of pheromone, which makes the algorithm have negative feedback ability, and 0<ρ<1;
Δτij(t)表示进浆口机械手16或出浆口机械手7到进浆口12或出浆口3的信息素增量;表示进浆口机械手16或出浆口机械手7到进浆口12或出浆口3处的信息素:Δτ ij (t) represents the pheromone increment from the
Q为新增信息素浓度强度因子;Lk是第k种灌浆机器人系统搜索到的路径长度;Q is the newly added pheromone concentration intensity factor; L k is the path length searched by the kth grouting robot system;
完成每轮信息素更新后,重新进入步骤2开始新一轮路径规划,N次迭代完成后,从中选出一条最优路径进行移动,N为正整数。After completing each round of pheromone update, re-enter
优选的步骤2可使灌浆机器人最快、最准确的到达灌浆口附近。The
步骤3、当进浆口机械手16到达进浆口12附近后(具体范围可以自行设定,比如,当距离小于40cm就认为达到附近),电控箱9通过设置在进浆口机械手16上的摄像头6检测到进浆口12的准确位置,驱动进浆口机械手16将灌浆管插入进浆口12。
当出浆口机械手7到达出浆口3附近后(具体范围可以自行设定,比如,当距离小于40cm就认为达到附近),电控箱9通过设置在出浆口机械手7上的摄像头6检测到出浆口3的准确位置,驱动出浆口机械手7将灌浆管插入出浆口3。When the
步骤4、启动灌浆操作,灌浆开始后,灌浆机器人系统通过处理液位计和泥浆流量计检测的数据来判断是否继续灌浆,控制灌浆的启停。
步骤5、灌浆结束后,灌浆机器人系统驱动进浆口机械手16和出浆口机械手7回退,并驱动封堵机械手18夹取柱塞对进浆口12和出浆口3进行封堵。
可以重复灌浆步骤,粗略定位—精准定位—灌浆启停—灌浆封堵,直至所有的套筒均灌浆完毕。The grouting steps can be repeated, rough positioning - precise positioning - grouting start and stop - grouting blocking, until all the sleeves are grouted.
优选,在移动过程中,对摄像头6采集到的障碍物的图片信息,经卷积神经网络的多级运算后进行避障。如图3所示,卷积神经网络的优势在于避免了显示特征提取,深层地从训练数据中学习,能够简化对图像的复杂前期预处理,同时可以进行多层运算,大大提高了模型的运算速度。具体的,当高清摄像头采集到障碍物的图片信息后,经卷积神经网络的多级运算后得到最终输出:Preferably, during the moving process, the picture information of the obstacle collected by the
a1=t11x1+t12x2+t13x3+b1 a 1 =t 11 x 1 +t 12 x 2 +t 13 x 3 +b 1
a2=t21x1+t22x2+t23x3+b2 a 2 =t 21 x 1 +t 22 x 2 +t 23 x 3 +b 2
a3=t31x1+t32x2+t33x3+b3 a 3 =t 31 x 1 +t 32 x 2 +t 33 x 3 +b 3
hp=t11a1+t12a2+t13a3+b1 h p =t 11 a 1 +t 12 a 2 +t 13 a 3 +b 1
x1、x2、x3是系统的输入(即图片信息),a1、a2、a3是系统每一层的输出,hp是最终输出的结果,其他参数是每一层的常量系数,可以是给定的,由于卷积神经网络是现有技术,在此不再赘述。经过大量样本数据训练过的卷积神经网络,能够用最小的计算代价检测全部待测图像,可以广泛应用于目标检测,是避障的关键步骤。x 1 , x 2 , x 3 are the input of the system (that is, the picture information), a 1 , a 2 , and a 3 are the output of each layer of the system, h p is the final output result, and other parameters are the constants of each layer The coefficient can be given, and since the convolutional neural network is the prior art, it will not be repeated here. The convolutional neural network trained with a large amount of sample data can detect all the images to be tested with the smallest computational cost, and can be widely used in target detection, which is a key step in obstacle avoidance.
优选,在利用卷积神经网络进行图像处理时,可以引用激活函数softmax给神经元引入非线性因素,使得神经网络可以任意逼近任何非线性函数,这样神经网络就可以应用到众多的非线性模型中。它能将一个含任意实数的δ维向量x“压缩”到另一个δ维实向量f(x)中,使得每一个元素的范围都在(0,1)之间,并且所有元素的和为1。Preferably, when using the convolutional neural network for image processing, the activation function softmax can be used to introduce nonlinear factors into the neurons, so that the neural network can approximate any nonlinear function arbitrarily, so that the neural network can be applied to many nonlinear models. . It can "compress" a delta-dimensional vector x containing any real number into another delta-dimensional real vector f(x), so that the range of each element is between (0, 1), and the sum of all elements is 1.
自动控制的闭合回路灌浆机器人系统设置有多种传感器,包括出浆口泥浆流量计、液位计、泥浆密度检测仪、进浆口泥浆流量计、压力传感器等,大大提高机器人系统的自动化和智能化程度,而且,本发明首先通过BIM信息模型将目标灌浆口位置限制在一定误差允许范围内,再通过机器视觉技术检测到进浆口和出浆口的具体位置,当调整好灌浆机器人的机械手位置后,灌浆系统启动,控制机械手将灌浆管分别插入进浆口和出浆口,形成灌浆回路。开始灌浆,利用泥浆流量计和液位计进行相关检测,当数值达到标准后,灌浆停止,再利用机械手夹取柱塞,对灌浆口进行封堵,由此可达到自动循环灌浆的目的。利用该灌浆系统和机构,相较于传统的人工灌浆方式,节省了大量的人力和物力。同时,可以提高灌浆成功率,保证灌浆质量的稳定性和可控性。The automatically controlled closed-loop grouting robot system is equipped with a variety of sensors, including mud flow meter at the outlet, level gauge, mud density detector, mud flow meter at the inlet, pressure sensor, etc., which greatly improves the automation and intelligence of the robot system. In addition, the present invention firstly limits the position of the target grouting port within a certain allowable error range through the BIM information model, and then detects the specific positions of the grouting port and the grouting port through the machine vision technology. After adjusting the manipulator of the grouting robot After the position, the grouting system is started, and the manipulator is controlled to insert the grouting pipe into the grouting inlet and the grouting outlet respectively to form a grouting circuit. Start grouting, use the mud flow meter and liquid level gauge to carry out related detection, when the value reaches the standard, the grouting stops, and then the manipulator is used to clamp the plunger to block the grouting port, so that the purpose of automatic grouting can be achieved. Using the grouting system and mechanism, compared with the traditional manual grouting method, a lot of manpower and material resources are saved. At the same time, it can improve the success rate of grouting and ensure the stability and controllability of grouting quality.
以上仅为本发明的优选实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或者等效流程变换,或者直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。The above are only preferred embodiments of the present invention, and are not intended to limit the scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields , are similarly included in the scope of patent protection of the present invention.
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