CN110668223A - Double-station full-automatic winding machine and working method thereof - Google Patents
Double-station full-automatic winding machine and working method thereof Download PDFInfo
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- CN110668223A CN110668223A CN201910911000.XA CN201910911000A CN110668223A CN 110668223 A CN110668223 A CN 110668223A CN 201910911000 A CN201910911000 A CN 201910911000A CN 110668223 A CN110668223 A CN 110668223A
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- winding
- shaft
- air expansion
- automatic
- expansion shaft
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/02—Supporting web roll
- B65H18/04—Interior-supporting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/06—Registering, tensioning, smoothing or guiding webs longitudinally by retarding devices, e.g. acting on web-roll spindle
- B65H23/10—Registering, tensioning, smoothing or guiding webs longitudinally by retarding devices, e.g. acting on web-roll spindle acting on running web
- B65H23/14—Tensioning rollers applying braking forces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
- B65H35/04—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators
- B65H35/06—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators from or with blade, e.g. shear-blade, cutters or perforators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/18—Constructional details
- B65H75/24—Constructional details adjustable in configuration, e.g. expansible
Abstract
The invention discloses a double-station full-automatic winding machine, which comprises: the automatic material breaking and flattening device comprises a base support, a turbine worm speed reducing motor, a rotating shaft chain wheel set, a rotating central shaft, a transition chain wheel set, a first winding air expansion shaft, a gear turntable, a second winding air expansion shaft, a turntable central shaft, a motor synchronous belt wheel set, a winding servo motor and an automatic material breaking and flattening mechanism, wherein the turbine worm speed reducing motor is connected with the rotating central shaft through the rotating shaft chain wheel set, and the rotating central shaft is connected with the first winding air expansion shaft and the second winding air expansion shaft through the rotating shaft chain wheel set and the gear turntable; the automatic material breaking and smoothing device also comprises an automatic material breaking and smoothing mechanism and a material storing and buffering mechanism; the working method of the double-station full-automatic winding machine is also included; two winding shafts are fixed on a gear disc in a borrow hidden structural mode, so that the two winding shafts rotate synchronously and are positioned accurately; the distance between the winding shafts is shortened, and material waste is avoided; the coil changing and discharging without stopping and the automatic material breaking smoothing are realized, and the production efficiency and the production line safety of the equipment are improved.
Description
Technical Field
The invention belongs to the field of material packaging and storing equipment, and particularly relates to a double-station full-automatic winding machine and a working method thereof.
Background
The winding machine is a material receiving part of a coil material processing production line, raw materials are wound into coil materials in a mechanical mode, the winding machine is widely applied to paper rolls, cloth rolls, plastic rolls and metal coil material processing production lines, the design is diversified according to actual technological requirements, and the winding machine generally has strict requirements on the inner diameter of a coil, the outer diameter of the coil, the thickness of the coil materials and the width of the coil materials.
The development of the winding machine is a rapid development, and since the automatic winding machine occupies all the fields of the whole forming equipment when being first brought out, the automatic winding machine is also an important industry in China relatively, plays an important role in both strategic and fundamental aspects, and the production capacity of the automatic winding machine directly influences the horizontal development of China in the manufacturing industry.
However, with the continuous progress of the industrial technology, the requirements for the winding machine are continuously improved, and the existing winding machine technology still has many defects, for example, the existing winding machine is easy to have inaccurate positioning due to the overweight raw materials during turning; the existing winding machine adopts a central shaft to turn over winding shafts on two sides, so that the shaft distance is large and materials are wasted; the equipment has large volume and occupies space; the degree of automation is not high. Therefore, the winding machine is innovated and improved in terms of the problems.
The existing winding machine mainly has the following problems:
1. most of the existing winding machines are prone to inaccurate positioning due to overweight of raw materials during overturning, so that the product quality is influenced, and the enterprise cost is increased.
2. Most of the existing winding machines adopt a winding shaft which overturns two sides through a central shaft, the shaft distance is large, and materials are wasted
3. Most of the existing winding machines have the problem of low automation degree, a large amount of manual operation is adopted, the production progress is influenced, meanwhile, the raw materials are heavy, workers are easy to be injured during operation, and the safety is low.
Disclosure of Invention
The purpose of the invention is as follows: in order to overcome the defects, the invention aims to provide a double-station full-automatic winding machine and a working method thereof, wherein two winding shafts are fixed on a gear disc in a borrow hidden structural mode, the rotation is synchronous, and the positioning is accurate; meanwhile, the distance between the winding shafts is shortened, and material waste is avoided; the automation degree of the equipment is improved, coil changing and discharging without shutdown and automatic material breaking smoothing are realized, and the production efficiency and the production line safety of the equipment are improved.
The technical scheme is as follows: in order to achieve the purpose, the invention provides a double-station full-automatic winding machine, which comprises: the base support is in a U shape, the turbine worm speed-reducing motor is fixedly arranged on the base support, one side of the turbine worm speed-reducing motor is connected with the rotating shaft chain wheel set, the rotating shaft chain wheel set is provided with a rotating central shaft, the rotating shaft chain wheel set is arranged at one end of the rotating central shaft, the rotating central shaft is fixed on the base support through a bearing seat, one side of the rotating shaft chain wheel set is provided with a transition chain wheel set, the transition chain wheel sets are arranged at two ends of the rotating central shaft and are connected with the gear rotating disc, and the gear rotating disc is provided with the first air-expanding shaft and the second air-expanding shaft, one end of the first winding air expansion shaft is connected with a motor synchronous belt wheel set, the motor synchronous belt wheel set is connected with a winding servo motor, the winding servo motor is fixed at one end of the base support, one end of the second winding air expansion shaft is also connected with a motor synchronous belt wheel set, the motor synchronous belt wheel set is connected with a winding servo motor, and the winding servo motor is fixed at the other end of the base support; and an automatic material breaking and flattening mechanism is arranged on one side of the first rolling air expansion shaft and is fixed on the base support.
According to the invention, the winder is arranged, and two winding shafts are fixed on the gear disc in a borrow hidden structural mode, so that the rotation is synchronous, and the positioning is accurate; meanwhile, the distance between the winding shafts is shortened, and material waste is avoided.
The double-station full-automatic winding machine further comprises a storage and slow-bearing mechanism, the storage and slow-bearing mechanism comprises a bearing guide rod, a floating guide wheel arm and a guide wheel, the bearing guide rod is fixedly arranged on the base support, the floating guide wheel arm is arranged at one end, close to the base support, of the bearing guide rod, and the guide wheel is arranged on the movable guide wheel arm.
According to the invention, the storage and buffer bearing mechanism is arranged, so that the forward feeding and the equipment rolling are in butt joint at different speeds through the movable guide wheel, the rolling speed stability of the equipment can be ensured even if the speeds of the forward feeding and the equipment rolling are different, the rolling and unloading without stopping is realized, the automation degree of the equipment is improved, meanwhile, the manual feeding is replaced, and the production efficiency and the production line safety of the equipment are improved.
The automatic material breaking and flattening mechanism comprises a guide rod, a sliding bottom plate, a first air cylinder, a pinch roller supporting arm, a linear guide rail, a second air cylinder, a sliding supporting part, a cutter swing arm, a third air cylinder, a cutter servo driving motor, a guide rail fixing seat, a synchronous belt, a blade fixing seat and an industrial blade, wherein the guide rod is fixedly arranged on a base support, the sliding bottom plate is arranged on the guide rod in a sliding manner, the pinch roller supporting arm is fixedly arranged on the sliding bottom plate, the bottom of the pinch roller supporting arm is connected with the first air cylinder, the first air cylinder is fixedly arranged on the guide rod, the linear guide rail is fixedly arranged in the middle section of the pinch roller supporting arm, the linear guide rail is provided with the sliding supporting part, the bottom of the sliding supporting part is connected with the second air cylinder, the second air cylinder is arranged on one side of, the utility model discloses a cutter swing arm, including cutter swing arm, slip supporting part, hold-in range, cutter swing arm middle section and slip supporting part top are connected, cutter swing arm one end is articulated with third cylinder top, third cylinder bottom articulates on the slip supporting part, the cutter swing arm other end is provided with the guide rail fixing base, be provided with the hold-in range on the guide rail fixing base, hold-in range one end is connected with cutter servo drive motor, cutter servo drive motor is fixed to be set up in the cutter swing arm, be provided with the blade fixing base on.
According to the automatic material breaking and flattening mechanism, the free movement of the cutter is realized through multi-shaft driving, so that the automatic material breaking of equipment is realized, the automation degree is high, and the labor cost is reduced.
A cutter pinch roller base is fixedly arranged on a base support, and the cutter pinch roller base is arranged on an industrial cutter moving path.
According to the invention, the arrangement of the cutter pinch roller base buffers and stops the industrial cutter, so that the abrasion of the cutter is reduced, and the service life of the equipment is prolonged.
The smoothing mechanism further comprises a smoothing rubber pressing wheel, the smoothing rubber pressing wheel is arranged on the cutter swing arm, and the smoothing rubber pressing wheel is arranged at one end far away from the third air cylinder.
According to the arrangement of the flattening rubber pressing wheel, the motion of the cutter is utilized, so that the automatic flattening of the material roll is realized, and the automation degree of equipment is improved.
The traction rubber pinch roller is arranged on the pinch roller supporting arm and is arranged at the top of the pinch roller supporting arm through a bearing.
The traction rubber pinch roller is arranged, so that the material coil can be pressed into the winding shaft again after the material is cut, and the automation of the equipment is improved.
Safety chucks are fixedly arranged at two ends of the first winding air expansion shaft, and the safety chucks are also arranged at two ends of the second winding air expansion shaft.
The safety chuck is arranged, so that a material roll can be fastened, and the safety of equipment is improved.
The bottom of the base support is provided with an adjusting footing.
The arrangement of the adjusting bottom feet can adjust the horizontal inclination angle of the equipment to adapt to different bottom surfaces, so that the stability and the adaptability of the equipment are improved.
The working method of the double-station full-automatic winding machine comprises the steps of feeding, coiling, changing coils and cutting, and specifically comprises the following steps:
the method comprises the following steps: feeding, namely winding the material on a storage slow-bearing mechanism through a guide wheel, feeding the material into a first winding air expansion shaft for winding, and moving a floating guide wheel arm downwards under the action of self gravity when the material winding speed is higher than the material winding speed, so that the length of the material in the storage slow-bearing mechanism is increased, and the tension of the material is kept; when the material rolling speed is lower than the material rolling speed, the floating guide wheel arm moves upwards under the tension of the air expansion shaft, the length of the material in the material storage and slow bearing mechanism is reduced, and the material tension is still kept;
step two: the winding servo motor works and drives the first winding air expansion shaft to rotate for winding through the motor synchronous belt wheel set;
step three: the winding servo motor stops when the first winding air expansion shaft is wound to a proper length, the floating guide wheel arm moves downwards to store materials, the worm gear speed reducing motor works, and the gear turntable is driven to rotate through the rotating central shaft to drive the first winding air expansion shaft and the second winding air expansion shaft to exchange positions;
step four: cutting off, wherein the automatic material breaking smoothing mechanism extrudes and smoothes the second winding air expansion shaft and cuts off the material;
step five: and exchanging the names of the first winding air expansion shaft and the second winding air expansion shaft, and circularly repeating the steps from one step to four.
The working method of the double-station full-automatic winding machine comprises the steps of cutting off and smoothing, and specifically comprises the following steps:
the method comprises the following steps: preparing, wherein the first air cylinder works, the traction rubber pressing wheel is in contact with the air expansion shaft, the third air cylinder works, and the flattening rubber pressing wheel presses the air expansion shaft;
step two: cutting off the servo drive motor of the cutter to guide the industrial cutter to cut off the material;
step three: the flattening rubber pressing wheel rolls on the air expansion shaft to flatten the material;
step four: and returning to the original position, wherein the first cylinder, the second cylinder, the third cylinder and the cutter servo drive motor work reversely, and the automatic material breaking and smoothing mechanism returns to the initial state.
The technical scheme shows that the invention has the following beneficial effects:
1. according to the double-station full-automatic winding machine and the working method thereof, two winding shafts are fixed on a gear disc in a borrow hidden structural mode, the rotation is synchronous, and the positioning is accurate; meanwhile, the distance between the winding shafts is shortened, and material waste is avoided.
2. According to the double-station full-automatic winding machine and the working method thereof, the butt joint of the speeds of the front feeding and the equipment winding is realized through the movable guide wheel, the stability of the winding speed of the equipment can be guaranteed even if the speeds of the front feeding and the equipment winding are different, the roll changing and discharging without stopping are realized, the automation degree of the equipment is improved, meanwhile, the manual feeding is replaced, and the production efficiency and the production line safety of the equipment are improved.
3. According to the double-station full-automatic winding machine and the working method thereof, the free movement of the cutter is realized through multi-shaft driving, so that the automatic material breaking of equipment is realized, the automation degree is high, and the labor cost is reduced.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic structural diagram of the material storing and slow bearing mechanism of the invention;
FIG. 3 is a schematic structural view of the automatic material-breaking smoothing mechanism of the present invention;
FIG. 4 is a schematic side view of the automatic material-breaking smoothing mechanism of the present invention;
in the figure: a base bracket-1, a worm gear speed reducing motor-2, a rotating shaft chain wheel group-3, a rotating central shaft-4, a transition chain wheel group-5, a first winding air expansion shaft-6, a gear turntable-7, a second winding air expansion shaft-8, a turntable central shaft-9, a motor synchronous belt wheel group-10, a winding servo motor-11, an automatic broken material smoothing mechanism-12, a guide rod-1201, a sliding bottom plate-1202, a first cylinder-1203, a pinch roller support arm-1204, a linear guide rail-1205, a second cylinder-1206, a sliding support part-1207, a cutter swing arm-1208, a third cylinder-1209, a cutter servo drive motor-1210, a guide rail fixing seat-1211, a synchronous belt-1212, a cutter fixing seat-1213, an industrial cutter-1214, a, A cutting knife pinch roller base-1215, a smoothing rubber pinch roller-1216, a traction rubber pinch roller-1217, a storage slow-bearing mechanism-13, a bearing guide rod-131, a floating guide wheel arm-132 and a guide wheel-133.
Detailed Description
The invention is further elucidated with reference to the drawings and the embodiments.
Example 1
A double station full automatic winder as shown in fig. 1-4, comprising: the automatic material breaking and flattening device comprises a base support 1, a worm gear speed reducing motor 2, a rotating shaft chain wheel set 3, a rotating central shaft 4, a transition chain wheel set 5, a first winding air expanding shaft 6, a gear turntable 7, a second winding air expanding shaft 8, a turntable central shaft 9, a motor synchronous belt wheel set 10, a winding servo motor 11 and an automatic material breaking and flattening mechanism 12, wherein the base support 1 is in a U shape, the worm gear speed reducing motor 2 is fixedly arranged on the base support 1, one side of the worm gear speed reducing motor 2 is connected with the rotating shaft chain wheel set 3, the rotating shaft chain wheel set 3 is provided with a rotating central shaft 4, the rotating shaft chain wheel set 3 is arranged at one end of the rotating central shaft 4, the rotating central shaft 4 is fixed on the base support 1 through a bearing seat, the transition chain wheel set 5 is arranged at one side of the rotating shaft chain wheel set 3, the transition chain wheel set 5 is connected with a gear turntable 7, a first winding air expansion shaft 6 and a second winding air expansion shaft 8 are arranged on the gear turntable 7, one end of the first winding air expansion shaft 6 is connected with a motor synchronous belt pulley set 10, the motor synchronous belt pulley set 10 is connected with a winding servo motor 11, the winding servo motor 11 is fixed at one end of the base support 1, one end of the second winding air expansion shaft 8 is also connected with a motor synchronous belt pulley set 10, the motor synchronous belt pulley set 10 is connected with the winding servo motor 11, and the winding servo motor 11 is fixed at the other end of the base support 1; an automatic material breaking and flattening mechanism 12 is arranged on one side of the first rolling air expansion shaft 6, and the automatic material breaking and flattening mechanism 12 is fixed on the base support 1.
The full-automatic rolling machine in duplex position in this embodiment still includes storage mechanism 13 that slowly holds, storage mechanism 13 that slowly holds includes bearing guide 131, unsteady leading wheel arm 132 and guide pulley 133, bearing guide 131 is fixed to be set up on base support 1, the one end that bearing guide 131 is close to base support 1 is provided with unsteady leading wheel arm 132, be provided with guide pulley 133 on the activity leading wheel arm 132.
The automatic material breaking and flattening mechanism 12 in this embodiment includes a guide rod 1201, a sliding bottom plate 1202, a first cylinder 1203, a pinch roller support arm 1204, a linear guide rail 1205, a second cylinder 1206, a sliding support 1207, a cutter swing arm 1208, a third cylinder 1209, a cutter servo drive motor 1210, a guide rail holder 1211, a synchronous belt 1212, a blade holder 1213, and an industrial blade 1214, wherein the guide rod 1201 is fixedly disposed on the base bracket 1, the sliding bottom plate 1202 is slidably disposed on the guide rod 1201, the pinch roller support arm 1204 is fixedly disposed on the sliding bottom plate 1202, the bottom of the pinch roller support arm 1204 is connected with the first cylinder 1203, the first cylinder 1203 is fixedly disposed on the guide rod 1201, the middle section of the pinch roller support arm 1204 is fixedly disposed with the linear guide rail 1205, the sliding support 1207 is disposed on the linear guide rail 1205, the second cylinder 1206 is connected to the bottom of the sliding support 1207, the second cylinder 1206 is, the second cylinder 1206 is fixed on the pinch roller support arm 1204, the top of the sliding support portion 1207 is hinged with a cutter swing arm 1208, the middle section of the cutter swing arm 1208 is connected with the top of the sliding support portion 1207, one end of the cutter swing arm 1208 is hinged with the top of a third cylinder 1209, the bottom of the third cylinder 1209 is hinged on the sliding support portion 1207, the other end of the cutter swing arm 1208 is provided with a guide rail fixing seat 1211, a synchronous belt 1212 is arranged on the guide rail fixing seat 1211, one end of the synchronous belt 1212 is connected with a cutter servo driving motor 1210, the cutter servo driving motor 1210 is fixedly arranged on the cutter swing arm 1208, a blade fixing seat 1213 is arranged on the synchronous belt 1212, and an industrial blade 1214 is fixedly arranged on.
In this embodiment, a cutter pinch roller base 1215 is fixedly disposed on the base bracket 1, and the cutter pinch roller base 1215 is disposed on the moving path of the industrial cutter 1214.
The smoothing mechanism 12 in this embodiment further includes a smoothing rubber pinch roller 1216, the smoothing rubber pinch roller 1216 is disposed on the cutter swing arm 1208, and the smoothing rubber pinch roller 1216 is disposed at an end far away from the third cylinder 1209.
The pinch roller support arm 1204 described in this embodiment is provided with a traction rubber pinch roller 1217, and the traction rubber pinch roller 1217 is arranged on the top of the pinch roller support arm 1204 through a bearing.
In this embodiment, safety chucks are fixedly arranged at two ends of the first winding air expansion shaft 6, and safety chucks are also arranged at two ends of the second winding air expansion shaft 8.
In this embodiment, the bottom of the base bracket 1 is provided with an adjusting footing.
The working method of the double-station full-automatic winding machine in the embodiment comprises the steps of feeding, coiling, changing coils and cutting, and specifically comprises the following steps: the method comprises the following steps: feeding, namely winding the materials on a storage slow-bearing mechanism 13 through a guide wheel, feeding the materials into a first winding air expansion shaft 6 for winding, wherein when the material winding speed is higher than the material winding speed, the floating guide wheel arm 132 moves downwards under the self gravity, the length of the materials in the storage slow-bearing mechanism 13 is increased, and the material tension is kept; when the material rolling speed is lower than the material rolling speed, the floating guide wheel arm 132 moves upwards under the tension of the air expansion shaft, the length of the material in the material storage and slow bearing mechanism 13 is reduced, and the material tension is still kept; step two: the rolling servo motor 11 works, and the first rolling air expansion shaft 6 is driven by the motor synchronous belt wheel set 10 to rotate to roll the materials; step three: when the first winding air expansion shaft 6 is wound to a proper length, the winding servo motor 11 stops, the floating guide wheel arm 132 moves down to store materials, the worm gear speed reduction motor 2 works, and the gear turntable 7 is driven to rotate through the rotating central shaft 4 to drive the first winding air expansion shaft 6 and the second winding air expansion shaft 8 to exchange positions; step four: cutting off, wherein the automatic material breaking and flattening mechanism 12 extrudes and flattens the second winding air expansion shaft 8 and cuts off the material; step five: and (4) interchanging the names of the first winding air expansion shaft 6 and the second winding air expansion shaft 8, and circularly repeating the steps from one step to four.
The working method of the double-station full-automatic winding machine in the embodiment comprises the following steps of cutting and smoothing: the method comprises the following steps: preparing, namely operating the first air cylinder 1203, wherein the traction rubber pressure wheel 1217 is in contact with the inflatable shaft, operating the third air cylinder 1209, and pressing the inflatable shaft by the flattening rubber pressure wheel 1216; step two: cutting off the work of the cutter servo driving motor 1210, and guiding an industrial cutter 1214 to cut off the material; step three: a smoothing device, wherein the second air cylinder 1206 works, and the smoothing rubber pinch roller 1216 rolls on the air expansion shaft to smooth the materials; step four: and (4) returning, wherein the first air cylinder 1203, the second air cylinder 1206, the third air cylinder 1209 and the cutter servo driving motor 1210 work reversely, and the automatic material breaking and smoothing mechanism 12 returns to the initial state.
Example 2
As shown in fig. 1, the double-station full-automatic winding machine comprises: the automatic material breaking and flattening device comprises a base support 1, a worm gear speed reducing motor 2, a rotating shaft chain wheel set 3, a rotating central shaft 4, a transition chain wheel set 5, a first winding air expanding shaft 6, a gear turntable 7, a second winding air expanding shaft 8, a turntable central shaft 9, a motor synchronous belt wheel set 10, a winding servo motor 11 and an automatic material breaking and flattening mechanism 12, wherein the base support 1 is in a U shape, the worm gear speed reducing motor 2 is fixedly arranged on the base support 1, one side of the worm gear speed reducing motor 2 is connected with the rotating shaft chain wheel set 3, the rotating shaft chain wheel set 3 is provided with a rotating central shaft 4, the rotating shaft chain wheel set 3 is arranged at one end of the rotating central shaft 4, the rotating central shaft 4 is fixed on the base support 1 through a bearing seat, the transition chain wheel set 5 is arranged at one side of the rotating shaft chain wheel set 3, the transition chain wheel set 5 is connected with a gear turntable 7, a first winding air expansion shaft 6 and a second winding air expansion shaft 8 are arranged on the gear turntable 7, one end of the first winding air expansion shaft 6 is connected with a motor synchronous belt pulley set 10, the motor synchronous belt pulley set 10 is connected with a winding servo motor 11, the winding servo motor 11 is fixed at one end of the base support 1, one end of the second winding air expansion shaft 8 is also connected with a motor synchronous belt pulley set 10, the motor synchronous belt pulley set 10 is connected with the winding servo motor 11, and the winding servo motor 11 is fixed at the other end of the base support 1; an automatic material breaking and flattening mechanism 12 is arranged on one side of the first rolling air expansion shaft 6, and the automatic material breaking and flattening mechanism 12 is fixed on the base support 1.
Example 3
A double-station full-automatic winder as shown in fig. 1 and 2, comprising: the automatic material breaking and flattening device comprises a base support 1, a worm gear speed reducing motor 2, a rotating shaft chain wheel set 3, a rotating central shaft 4, a transition chain wheel set 5, a first winding air expanding shaft 6, a gear turntable 7, a second winding air expanding shaft 8, a turntable central shaft 9, a motor synchronous belt wheel set 10, a winding servo motor 11 and an automatic material breaking and flattening mechanism 12, wherein the base support 1 is in a U shape, the worm gear speed reducing motor 2 is fixedly arranged on the base support 1, one side of the worm gear speed reducing motor 2 is connected with the rotating shaft chain wheel set 3, the rotating shaft chain wheel set 3 is provided with a rotating central shaft 4, the rotating shaft chain wheel set 3 is arranged at one end of the rotating central shaft 4, the rotating central shaft 4 is fixed on the base support 1 through a bearing seat, the transition chain wheel set 5 is arranged at one side of the rotating shaft chain wheel set 3, the transition chain wheel set 5 is connected with a gear turntable 7, a first winding air expansion shaft 6 and a second winding air expansion shaft 8 are arranged on the gear turntable 7, one end of the first winding air expansion shaft 6 is connected with a motor synchronous belt pulley set 10, the motor synchronous belt pulley set 10 is connected with a winding servo motor 11, the winding servo motor 11 is fixed at one end of the base support 1, one end of the second winding air expansion shaft 8 is also connected with a motor synchronous belt pulley set 10, the motor synchronous belt pulley set 10 is connected with the winding servo motor 11, and the winding servo motor 11 is fixed at the other end of the base support 1; an automatic material breaking and flattening mechanism 12 is arranged on one side of the first rolling air expansion shaft 6, and the automatic material breaking and flattening mechanism 12 is fixed on the base support 1.
The full-automatic rolling machine in duplex position in this embodiment still includes storage mechanism 13 that slowly holds, storage mechanism 13 that slowly holds includes bearing guide 131, unsteady leading wheel arm 132 and guide pulley 133, bearing guide 131 is fixed to be set up on base support 1, the one end that bearing guide 131 is close to base support 1 is provided with unsteady leading wheel arm 132, be provided with guide pulley 133 on the activity leading wheel arm 132.
Example 4
A double station fully automatic winder as shown in fig. 1, 3 and 4, comprising: the automatic material breaking and flattening device comprises a base support 1, a worm gear speed reducing motor 2, a rotating shaft chain wheel set 3, a rotating central shaft 4, a transition chain wheel set 5, a first winding air expanding shaft 6, a gear turntable 7, a second winding air expanding shaft 8, a turntable central shaft 9, a motor synchronous belt wheel set 10, a winding servo motor 11 and an automatic material breaking and flattening mechanism 12, wherein the base support 1 is in a U shape, the worm gear speed reducing motor 2 is fixedly arranged on the base support 1, one side of the worm gear speed reducing motor 2 is connected with the rotating shaft chain wheel set 3, the rotating shaft chain wheel set 3 is provided with a rotating central shaft 4, the rotating shaft chain wheel set 3 is arranged at one end of the rotating central shaft 4, the rotating central shaft 4 is fixed on the base support 1 through a bearing seat, the transition chain wheel set 5 is arranged at one side of the rotating shaft chain wheel set 3, the transition chain wheel set 5 is connected with a gear turntable 7, a first winding air expansion shaft 6 and a second winding air expansion shaft 8 are arranged on the gear turntable 7, one end of the first winding air expansion shaft 6 is connected with a motor synchronous belt pulley set 10, the motor synchronous belt pulley set 10 is connected with a winding servo motor 11, the winding servo motor 11 is fixed at one end of the base support 1, one end of the second winding air expansion shaft 8 is also connected with a motor synchronous belt pulley set 10, the motor synchronous belt pulley set 10 is connected with the winding servo motor 11, and the winding servo motor 11 is fixed at the other end of the base support 1; an automatic material breaking and flattening mechanism 12 is arranged on one side of the first rolling air expansion shaft 6, and the automatic material breaking and flattening mechanism 12 is fixed on the base support 1.
The automatic material breaking and flattening mechanism 12 in this embodiment includes a guide rod 1201, a sliding bottom plate 1202, a first cylinder 1203, a pinch roller support arm 1204, a linear guide rail 1205, a second cylinder 1206, a sliding support 1207, a cutter swing arm 1208, a third cylinder 1209, a cutter servo drive motor 1210, a guide rail holder 1211, a synchronous belt 1212, a blade holder 1213, and an industrial blade 1214, wherein the guide rod 1201 is fixedly disposed on the base bracket 1, the sliding bottom plate 1202 is slidably disposed on the guide rod 1201, the pinch roller support arm 1204 is fixedly disposed on the sliding bottom plate 1202, the bottom of the pinch roller support arm 1204 is connected with the first cylinder 1203, the first cylinder 1203 is fixedly disposed on the guide rod 1201, the middle section of the pinch roller support arm 1204 is fixedly disposed with the linear guide rail 1205, the sliding support 1207 is disposed on the linear guide rail 1205, the second cylinder 1206 is connected to the bottom of the sliding support 1207, the second cylinder 1206 is, the second cylinder 1206 is fixed on the pinch roller support arm 1204, the top of the sliding support portion 1207 is hinged with a cutter swing arm 1208, the middle section of the cutter swing arm 1208 is connected with the top of the sliding support portion 1207, one end of the cutter swing arm 1208 is hinged with the top of a third cylinder 1209, the bottom of the third cylinder 1209 is hinged on the sliding support portion 1207, the other end of the cutter swing arm 1208 is provided with a guide rail fixing seat 1211, a synchronous belt 1212 is arranged on the guide rail fixing seat 1211, one end of the synchronous belt 1212 is connected with a cutter servo driving motor 1210, the cutter servo driving motor 1210 is fixedly arranged on the cutter swing arm 1208, a blade fixing seat 1213 is arranged on the synchronous belt 1212, and an industrial blade 1214 is fixedly arranged on.
In this embodiment, a cutter pinch roller base 1215 is fixedly disposed on the base bracket 1, and the cutter pinch roller base 1215 is disposed on the moving path of the industrial cutter 1214.
The smoothing mechanism 12 in this embodiment further includes a smoothing rubber pinch roller 1216, the smoothing rubber pinch roller 1216 is disposed on the cutter swing arm 1208, and the smoothing rubber pinch roller 1216 is disposed at an end far away from the third cylinder 1209.
The pinch roller support arm 1204 described in this embodiment is provided with a traction rubber pinch roller 1217, and the traction rubber pinch roller 1217 is arranged on the top of the pinch roller support arm 1204 through a bearing.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that modifications can be made by those skilled in the art without departing from the principle of the present invention, and these modifications should also be construed as the protection scope of the present invention.
Claims (10)
1. The utility model provides a full-automatic rolling machine in duplex position which characterized in that: the method comprises the following steps: the automatic material breaking and flattening device comprises a base support (1), a worm gear speed reducing motor (2), a rotating shaft chain wheel set (3), a rotating central shaft (4), a transition chain wheel set (5), a first winding air expansion shaft (6), a gear turntable (7), a second winding air expansion shaft (8), a turntable central shaft (9), a motor synchronous belt wheel set (10), a winding servo motor (11) and an automatic material breaking and flattening mechanism (12), wherein the worm gear speed reducing motor (2) is fixedly arranged on the base support (1), one side of the worm gear speed reducing motor (2) is connected with the rotating shaft chain wheel set (3), the rotating central shaft (4) is arranged on the rotating shaft chain wheel set (3), the rotating shaft chain wheel set (3) is arranged at one end of the rotating central shaft (4), the rotating central shaft (4) is fixed on the base support (1) through a bearing seat, and the transition chain wheel set (5) is arranged, the transition chain wheel set (5) is arranged at two ends of a rotating central shaft (4), the transition chain wheel set (5) is connected with a gear turntable (7), a first winding air expansion shaft (6) and a second winding air expansion shaft (8) are arranged on the gear turntable (7), one end of the first winding air expansion shaft (6) is connected with a motor synchronous belt pulley set (10), the motor synchronous belt pulley set (10) is connected with a winding servo motor (11), the winding servo motor (11) is fixed at one end of a base support (1), one end of the second winding air expansion shaft (8) is also connected with the motor synchronous belt pulley set (10), the motor synchronous belt pulley set (10) is connected with the winding servo motor (11), and the winding servo motor (11) is fixed at the other end of the base support (1); an automatic material breaking and flattening mechanism (12) is arranged on one side of the first winding air expansion shaft (6), and the automatic material breaking and flattening mechanism (12) is fixed on the base support (1).
2. The double-station full-automatic winding machine according to claim 1, characterized in that: still hold mechanism (13) including the storage, storage holds mechanism (13) slowly and includes bearing guide arm (131), unsteady leading wheel arm (132) and guide pulley (133), bearing guide arm (131) are fixed to be set up on base support (1), the one end that bearing guide arm (131) are close to base support (1) is provided with unsteady leading wheel arm (132), be provided with guide pulley (133) on activity leading wheel arm (132).
3. The double-station full-automatic winding machine according to claim 1, characterized in that: the automatic material breaking and flattening mechanism (12) comprises a guide rod (1201), a sliding bottom plate (1202), a first air cylinder (1203), a pinch roller supporting arm (1204), a linear guide rail (1205), a second air cylinder (1206), a sliding supporting part (1207), a cutter swing arm (1208), a third air cylinder (1209), a cutter servo driving motor (1210), a guide rail fixing seat (1211), a synchronous belt (1212), a blade fixing seat (1213) and an industrial blade (1214), wherein the guide rod (1201) is fixedly arranged on a base support (1), the sliding bottom plate (1202) is arranged on the guide rod (1201) in a sliding manner, the pinch roller supporting arm (1204) is fixedly arranged on the sliding bottom plate (1202), the first air cylinder (1203) is connected to the bottom of the pinch roller supporting arm (1204), the first air cylinder (1203) is fixedly arranged on the guide rod (1201), the linear guide rail (1205) is fixedly arranged at the middle section of the pinch, the cutting device is characterized in that a sliding support part (1207) is arranged on the linear guide rail (1205), the bottom of the sliding support part (1207) is connected with a second air cylinder (1206), the second air cylinder (1206) is arranged on one side of the linear guide rail (1205), the second air cylinder (1206) is fixed on the pinch roller support arm (1204), the top of the sliding support part (1207) is hinged with a cutter swing arm (1208), the middle section of the cutter swing arm (1208) is connected with the top of the sliding support part (1207), one end of the cutter swing arm (1208) is hinged with the top of a third air cylinder (1209), the bottom of the third air cylinder (1209) is hinged on the sliding support part (1207), the other end of the cutter swing arm (1208) is provided with a guide rail fixing seat (1211), a synchronous belt (1212) is arranged on the guide rail fixing seat (1211), one end of the synchronous belt (1212) is connected with a cutter servo driving motor (, the synchronous belt (1212) is provided with a blade fixing seat (1213), and the blade fixing seat (1213) is fixedly provided with an industrial blade (1214).
4. The double-station full-automatic winding machine according to claim 3, characterized in that: the cutting knife mechanism is characterized in that a cutting knife pinch roller base (1215) is fixedly arranged on the base support (1), and the cutting knife pinch roller base (1215) is arranged on a moving path of an industrial cutting knife (1214).
5. The double-station full-automatic winding machine according to claim 3, characterized in that: the smoothing mechanism (12) further comprises a smoothing rubber pressing wheel (1216), the smoothing rubber pressing wheel (1216) is arranged on the cutter swing arm (1208), and the smoothing rubber pressing wheel (1216) is arranged at one end far away from the third air cylinder (1209).
6. The double-station full-automatic winding machine according to claim 3, characterized in that: the traction rubber pinch roller (1217) is arranged on the pinch roller supporting arm (1204), and the traction rubber pinch roller (1217) is arranged on the top of the pinch roller supporting arm (1204) through a bearing.
7. The double-station full-automatic winding machine according to claim 1, characterized in that: and safety chucks are fixedly arranged at two ends of the first winding air expansion shaft (6), and the safety chucks are also arranged at two ends of the second winding air expansion shaft (8).
8. The double-station full-automatic winding machine according to claim 1, characterized in that: the bottom of the base support (1) is provided with an adjusting footing.
9. The working method of the double-station full-automatic winding machine according to claim 2, comprising the steps of feeding, coiling, changing and cutting, and is characterized in that: the method specifically comprises the following steps:
the method comprises the following steps: feeding, namely winding the materials on a storage slow-bearing mechanism (13) through a guide wheel, feeding the materials into a first winding air expansion shaft (6) for winding, wherein when the material winding speed is higher than the material winding speed, a floating guide wheel arm (132) moves downwards under the self gravity, the length of the materials in the storage slow-bearing mechanism (13) is increased, and the tension of the materials is kept; when the material rolling speed is lower than the material rolling speed, the floating guide wheel arm (132) moves upwards under the tension of the air expansion shaft, the length of the material in the material storage and slow bearing mechanism (13) is reduced, and the material tension is still kept;
step two: the winding servo motor (11) works, and the first winding air expansion shaft (6) is driven to rotate to roll the materials through the motor synchronous belt wheel set (10);
step three: the winding servo motor (11) stops when the first winding air expansion shaft (6) is wound to a proper length, the floating guide wheel arm (132) moves downwards to store materials, the worm gear speed reduction motor (2) works, and the gear turntable (7) is driven to rotate through the rotating central shaft (4) to drive the first winding air expansion shaft (6) and the second winding air expansion shaft (8) to exchange positions;
step four: cutting off, wherein the automatic material breaking and flattening mechanism (12) extrudes and flattens the second rolling air expansion shaft (8) and cuts off the material;
step five: and (3) interchanging the names of the first winding air expansion shaft (6) and the second winding air expansion shaft (8), and circularly repeating the steps from one step to four.
10. The working method of the double-station full-automatic winding machine according to claim 6, comprising the steps of cutting and smoothing, and is characterized in that: the method specifically comprises the following steps:
the method comprises the following steps: preparing, wherein the first air cylinder (1203) works, the traction rubber pressure wheel (1217) is in contact with the inflatable shaft, the third air cylinder (1209) works, and the flattening rubber pressure wheel (1216) presses the inflatable shaft;
step two: cutting off the work of the cutter servo driving motor (1210) and guiding an industrial cutter (1214) to cut off materials;
step three: the flattening rubber pressing wheel (1216) rolls on the air expansion shaft to flatten the materials when the second air cylinder (1206) works;
step four: and (4) returning, wherein the first air cylinder (1203), the second air cylinder (1206), the third air cylinder (1209) and the cutter servo driving motor (1210) work reversely, and the automatic material breaking and flattening mechanism (12) returns to the initial state.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910911000.XA CN110668223A (en) | 2019-09-25 | 2019-09-25 | Double-station full-automatic winding machine and working method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910911000.XA CN110668223A (en) | 2019-09-25 | 2019-09-25 | Double-station full-automatic winding machine and working method thereof |
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| CN110668223A true CN110668223A (en) | 2020-01-10 |
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| CN201910911000.XA Pending CN110668223A (en) | 2019-09-25 | 2019-09-25 | Double-station full-automatic winding machine and working method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112265849A (en) * | 2020-11-24 | 2021-01-26 | 江西美宝利实业有限公司 | Collecting and releasing equipment for gauze processing |
| CN112299100A (en) * | 2020-09-29 | 2021-02-02 | 西安航天华阳机电装备有限公司 | Control method of multi-station coiling unit |
| CN112357639A (en) * | 2020-10-21 | 2021-02-12 | 张家港市帝达机械有限公司 | Double-station winding machine |
| CN113979167A (en) * | 2021-11-18 | 2022-01-28 | 江苏闳业机械股份有限公司 | Vapour-pressure type duplex position coiling mechanism |
| CN117566490A (en) * | 2024-01-16 | 2024-02-20 | 常州金纬片板膜科技有限公司 | Plastic film winding device |
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2019
- 2019-09-25 CN CN201910911000.XA patent/CN110668223A/en active Pending
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112299100A (en) * | 2020-09-29 | 2021-02-02 | 西安航天华阳机电装备有限公司 | Control method of multi-station coiling unit |
| CN112299100B (en) * | 2020-09-29 | 2023-07-04 | 西安航天华阳机电装备有限公司 | Multi-station coiling unit control method |
| CN112357639A (en) * | 2020-10-21 | 2021-02-12 | 张家港市帝达机械有限公司 | Double-station winding machine |
| CN112265849A (en) * | 2020-11-24 | 2021-01-26 | 江西美宝利实业有限公司 | Collecting and releasing equipment for gauze processing |
| CN113979167A (en) * | 2021-11-18 | 2022-01-28 | 江苏闳业机械股份有限公司 | Vapour-pressure type duplex position coiling mechanism |
| CN113979167B (en) * | 2021-11-18 | 2023-07-14 | 江苏闳业机械股份有限公司 | Pneumatic double-station winding device |
| CN117566490A (en) * | 2024-01-16 | 2024-02-20 | 常州金纬片板膜科技有限公司 | Plastic film winding device |
| CN117566490B (en) * | 2024-01-16 | 2024-03-12 | 常州金纬片板膜科技有限公司 | Plastic film winding device |
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