CN110666849A - Cutting method for carbon fiber composite membrane production - Google Patents
Cutting method for carbon fiber composite membrane production Download PDFInfo
- Publication number
- CN110666849A CN110666849A CN201910858221.5A CN201910858221A CN110666849A CN 110666849 A CN110666849 A CN 110666849A CN 201910858221 A CN201910858221 A CN 201910858221A CN 110666849 A CN110666849 A CN 110666849A
- Authority
- CN
- China
- Prior art keywords
- carbon fiber
- fiber composite
- composite membrane
- cutter
- cutting method
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229920000049 Carbon (fiber) Polymers 0.000 title claims abstract description 122
- 239000004917 carbon fiber Substances 0.000 title claims abstract description 122
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 title claims abstract description 119
- 239000002131 composite material Substances 0.000 title claims abstract description 112
- 239000012528 membrane Substances 0.000 title claims abstract description 83
- 238000005520 cutting process Methods 0.000 title claims abstract description 39
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 238000000034 method Methods 0.000 title claims description 12
- 238000004140 cleaning Methods 0.000 claims description 15
- 238000001035 drying Methods 0.000 claims description 15
- 238000005485 electric heating Methods 0.000 claims description 12
- 238000003756 stirring Methods 0.000 claims description 12
- 238000010438 heat treatment Methods 0.000 claims description 11
- 239000007788 liquid Substances 0.000 claims description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
- 229920000742 Cotton Polymers 0.000 claims description 6
- 230000001681 protective effect Effects 0.000 claims 2
- 230000037303 wrinkles Effects 0.000 abstract description 2
- 239000000835 fiber Substances 0.000 description 5
- 238000005406 washing Methods 0.000 description 3
- 241000251468 Actinopterygii Species 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
- B26D1/08—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/08—Means for treating work or cutting member to facilitate cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/08—Means for treating work or cutting member to facilitate cutting
- B26D7/10—Means for treating work or cutting member to facilitate cutting by heating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/20—Cutting beds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/02—Registering, tensioning, smoothing or guiding webs transversely
- B65H23/032—Controlling transverse register of web
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Reinforced Plastic Materials (AREA)
Abstract
The invention belongs to the field of carbon fiber composite membranes, in particular to a cutting method for producing a carbon fiber composite membrane, which aims at solving the problem that the traditional cutting mode is carried out manually and the carbon fiber membrane is easy to wrinkle during cutting, and provides the following scheme, which comprises the following steps of S1: first place the carbon fiber composite membrane of lapping on the support frame, then open a book, S2: the carbon fiber composite film cutting device has the advantages that the carbon fiber composite film is placed on the workbench, the guide mechanism is arranged on the support table, and therefore the problem that the carbon fiber composite film deviates can be prevented.
Description
Technical Field
The invention relates to the technical field of carbon fiber composite membranes, in particular to a cutting method for producing a carbon fiber composite membrane.
Background
The carbon fiber film, namely the special three-dimensional carbon fiber film for the automobile, is made of high-grade PVC fibers and never fades.
However, the traditional cutting methods are all performed manually, and wrinkles are easily caused to appear on the carbon fiber film during cutting, so that a cutting method for producing the carbon fiber composite film is provided for solving the problems.
Disclosure of Invention
Based on the technical problems that the traditional cutting mode is manually carried out and the carbon fiber film is easily wrinkled during cutting in the background technology, the invention provides a cutting method for producing a carbon fiber composite film.
The invention provides a cutting method for producing a carbon fiber composite membrane, which comprises the following steps:
s1: firstly, placing a coiled carbon fiber composite membrane on a support frame, and then uncoiling;
s2: the carbon fiber composite membrane is placed on the workbench, and the support table is provided with the guide mechanism, so that the problem that the carbon fiber composite membrane deviates can be prevented;
s3: a clamping mechanism is clamped on one side of the support table, one side of the carbon fiber composite membrane is placed on the clamping mechanism, and the carbon fiber composite membrane is clamped by the clamping mechanism;
s4: the guide mechanism is provided with a leveling mechanism, the guide mechanism is provided with a graduated scale, the leveling mechanism is contacted with the carbon fiber composite film, and then the leveling mechanism is moved, so that carbon fibers can be leveled;
s5: the leveling mechanism is provided with a cutter and an electric heating plate, the cutter is connected with the leveling mechanism in a sliding manner and is in contact with the electric heating plate, so that the cutter is heated;
s6: after the cutter is heated, the cutter can be pushed downwards at the moment to enable the cutter to puncture one corner of the carbon fiber composite membrane, and then the cutter is pulled transversely to cut the carbon fiber composite membrane;
s7: the carbon fiber membrane after cutting can be taken down from the clamping mechanism and then put into a cleaning barrel, at the moment, cleaning liquid and water are respectively poured into the cleaning barrel and are configured according to a certain proportion, and then a stirring motor is started to stir the carbon fiber composite membrane so as to fully clean the carbon fiber composite membrane;
s8: putting the cleaned carbon fiber composite membrane into a drying box, and drying the composite membrane;
s9: can put into the air-cooler with carbon fiber composite film after the stoving in, cool down it, later put into the containing box with the carbon fiber composite film after the cutting, pack and accomodate.
Preferably, in S1, the support frame is provided with a heating mechanism, and the carbon fiber composite film needs to pass through the heating mechanism after being unwound, so as to soften the carbon fiber composite film.
Preferably, in S2, the guide mechanism is a slide rail, and the distance between the two slide rails is adapted to the width of the carbon fiber composite film.
Preferably, in S3, there is a clamping plate slidably connected to the clamping mechanism, and an air cylinder is fixedly mounted on the clamping mechanism, and the air cylinder drives the clamping plate to move longitudinally, so as to clamp the carbon fiber composite membrane.
Preferably, in S4, be equipped with the gyro wheel on the leveling mechanism, and the outside of gyro wheel is equipped with the protection cotton, utilizes the surface of protection cotton and carbon-fibre composite membrane to contact, avoids the surface of carbon-fibre composite membrane fish tail to appear.
Preferably, in S5, the temperature of the electric heating plate is 300 degrees celsius, and the heating time is 10min, so that the temperature of the cutter reaches 200 degrees celsius.
Preferably, in S6, the leveling mechanism is slidably connected with an extension spring, and the extension spring is fixedly connected with the cutting knife.
Preferably, in S7, the ratio of the cleaning liquid to the water is 3:100, the rotation speed of the stirring motor is 100r/min, and the rotation time is 15 min.
Preferably, in S8, the temperature in the drying box is set to 90 degrees celsius, the wind speed is 5m/S, and the operation time of the drying box is 15 min.
Preferably, in S9, the temperature in the cold air box is set to 15 degrees celsius, the wind speed is 3m/S, and the working time of the cold air box is 5 min.
The invention has the beneficial effects that:
firstly, placing a coiled carbon fiber composite film on a support frame, then uncoiling, placing the carbon fiber composite film on a workbench, using a guide mechanism to prevent the carbon fiber composite film from deviating, placing one side of the carbon fiber composite film on a clamping mechanism, then using the clamping mechanism to clamp the carbon fiber composite film by the clamping mechanism, using a leveling mechanism to contact the carbon fiber composite film, and then moving the leveling mechanism, thereby being capable of leveling the carbon fiber;
the electric heating plate is used for heating the cutter which is connected with the leveling mechanism in a sliding way, after the cutter is heated, at the moment, the cutter can be pushed downwards to make the cutter puncture one corner of the carbon fiber composite membrane, then the cutter is pulled transversely, cutting the carbon fiber film, taking the carbon fiber film after cutting off from the clamping mechanism, then putting the carbon fiber film into a cleaning barrel, at this time, cleaning liquid and water are respectively poured into the cleaning barrel and are configured according to a certain proportion, then the stirring motor is started, stirring the carbon fiber composite membrane to fully clean the carbon fiber composite membrane, putting the cleaned carbon fiber composite membrane into a drying box, drying the composite membrane, putting the carbon fiber composite membrane into a cold air box after drying, and cooling the carbon fiber composite membrane, and then putting the cut carbon fiber composite membrane into a storage box for packaging and storage.
According to the invention, the leveling mechanism and the guide mechanism are utilized, so that the carbon fiber composite film can be conveniently limited when being cut, and then the cutter can be heated by utilizing the electric heating plate, so that the cutting is conveniently carried out, and the problem that the carbon fiber composite film is wrinkled when being cut can be prevented when in use.
Detailed Description
The present invention will be further illustrated with reference to the following specific examples.
The invention provides a cutting method for producing a carbon fiber composite membrane, which comprises the following steps:
s1: firstly, placing a coiled carbon fiber composite membrane on a support frame, and then uncoiling;
s2: the carbon fiber composite membrane is placed on the workbench, and the support table is provided with the guide mechanism, so that the problem that the carbon fiber composite membrane deviates can be prevented;
s3: a clamping mechanism is clamped on one side of the support table, one side of the carbon fiber composite membrane is placed on the clamping mechanism, and the carbon fiber composite membrane is clamped by the clamping mechanism;
s4: the guide mechanism is provided with a leveling mechanism, the guide mechanism is provided with a graduated scale, the leveling mechanism is contacted with the carbon fiber composite film, and then the leveling mechanism is moved, so that carbon fibers can be leveled;
s5: the leveling mechanism is provided with a cutter and an electric heating plate, the cutter is connected with the leveling mechanism in a sliding manner and is in contact with the electric heating plate, so that the cutter is heated;
s6: after the cutter is heated, the cutter can be pushed downwards at the moment to enable the cutter to puncture one corner of the carbon fiber composite membrane, and then the cutter is pulled transversely to cut the carbon fiber composite membrane;
s7: the carbon fiber membrane after cutting can be taken down from the clamping mechanism and then put into a cleaning barrel, at the moment, cleaning liquid and water are respectively poured into the cleaning barrel and are configured according to a certain proportion, and then a stirring motor is started to stir the carbon fiber composite membrane so as to fully clean the carbon fiber composite membrane;
s8: putting the cleaned carbon fiber composite membrane into a drying box, and drying the composite membrane;
s9: can put into the air-cooler with carbon fiber composite film after the stoving in, cool down it, later put into the containing box with the carbon fiber composite film after the cutting, pack and accomodate.
In this embodiment, in S1, a heating mechanism is provided on the support frame, and the carbon fiber composite film needs to pass through the heating mechanism after being unwound, so as to soften the carbon fiber composite film.
In this embodiment, in S2, the guide mechanism is a slide rail, and the distance between the two slide rails is adapted to the width of the carbon fiber composite film.
In this embodiment, in S3, sliding connection has splint on the clamping mechanism to fixed mounting has the cylinder on the clamping mechanism, utilizes the cylinder to drive splint longitudinal movement, presss from both sides tightly carbon fiber composite film with this realization.
In this embodiment, in S4, be equipped with the gyro wheel on the leveling mechanism, and the outside of gyro wheel is equipped with the protection cotton, utilizes the surface of protection cotton and carbon-fibre composite film to contact, avoids the surface of carbon-fibre composite film to appear the fish tail.
In this embodiment, in S5, the temperature of the electric heating plate is 300 degrees celsius, and the heating time is 10min, so that the temperature of the cutter reaches 200 degrees celsius.
In this embodiment, in S6, the leveling mechanism is slidably connected to an extension spring, and the extension spring is fixedly connected to the cutter.
In this embodiment, in S7, the ratio of the cleaning liquid to the water is 3:100, the rotation speed of the stirring motor is 100r/min, and the rotation time is 15 min.
In this embodiment, in S8, the temperature in the drying box is set to 90 degrees celsius, the wind speed is 5m/S, and the working time of the drying box is 15 min.
In the embodiment, in the step S9, the temperature in the cold air box is set to 15 degrees celsius, the wind speed is 3m/S, and the working time of the cold air box is 5 min.
In the embodiment, the coiled carbon fiber composite membrane is firstly placed on a support frame, then uncoiling is carried out, the carbon fiber composite membrane is placed on a workbench, the problem that the carbon fiber composite membrane deviates can be prevented by using a guide mechanism, one side of the carbon fiber composite membrane is placed on a clamping mechanism, then the carbon fiber composite membrane is clamped by using the clamping mechanism, the carbon fiber composite membrane is contacted by using a leveling mechanism, then the leveling mechanism is moved, so that carbon fiber can be leveled, an electric heating plate is used for heating a cutter, the cutter is in sliding connection with the leveling mechanism, after the cutter is heated, the cutter can be pushed downwards, so that the cutter punctures one corner of the carbon fiber composite membrane, then the cutter is pulled transversely to cut the carbon fiber membrane, and the carbon fiber membrane after cutting can be taken down from the clamping mechanism, then put into the wash bucket, at this moment pour into washing liquid and water respectively in the wash bucket, and dispose according to certain proportion, start agitator motor after that, stir carbon fiber composite membrane, make it carry out abundant washing, put the carbon fiber composite membrane after washing into the stoving case, dry the complex film, can put into the cold-blast cabinet with carbon fiber composite membrane after the stoving, cool down it, later put into the containing box with the carbon fiber composite membrane after the cutting, pack and accomodate, so when using, can prevent carbon fiber composite membrane from appearing the problem of fold when cutting.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (10)
1. A cutting method for producing a carbon fiber composite membrane is characterized by comprising the following steps:
s1: firstly, placing a coiled carbon fiber composite membrane on a support frame, and then uncoiling;
s2: the carbon fiber composite membrane is placed on the workbench, and the support table is provided with the guide mechanism, so that the problem that the carbon fiber composite membrane deviates can be prevented;
s3: a clamping mechanism is clamped on one side of the support table, one side of the carbon fiber composite membrane is placed on the clamping mechanism, and the carbon fiber composite membrane is clamped by the clamping mechanism;
s4: the guide mechanism is provided with a leveling mechanism, the guide mechanism is provided with a graduated scale, the leveling mechanism is contacted with the carbon fiber composite film, and then the leveling mechanism is moved, so that carbon fibers can be leveled;
s5: the leveling mechanism is provided with a cutter and an electric heating plate, the cutter is connected with the leveling mechanism in a sliding manner and is in contact with the electric heating plate, so that the cutter is heated;
s6: after the cutter is heated, the cutter can be pushed downwards at the moment to enable the cutter to puncture one corner of the carbon fiber composite membrane, and then the cutter is pulled transversely to cut the carbon fiber composite membrane;
s7: the carbon fiber membrane after cutting can be taken down from the clamping mechanism and then put into a cleaning barrel, at the moment, cleaning liquid and water are respectively poured into the cleaning barrel and are configured according to a certain proportion, and then a stirring motor is started to stir the carbon fiber composite membrane so as to fully clean the carbon fiber composite membrane;
s8: putting the cleaned carbon fiber composite membrane into a drying box, and drying the composite membrane;
s9: can put into the air-cooler with carbon fiber composite film after the stoving in, cool down it, later put into the containing box with the carbon fiber composite film after the cutting, pack and accomodate.
2. The cutting method for carbon fiber composite membrane production according to claim 1, wherein in S1, a heating mechanism is provided on the support frame, and the carbon fiber composite membrane needs to pass through the heating mechanism after being uncoiled, so as to soften the carbon fiber composite membrane.
3. The cutting method for carbon fiber composite membrane production according to claim 1, wherein in the step S2, the guiding mechanism is a slide rail, and the distance between the two slide rails is adapted to the width of the carbon fiber composite membrane.
4. The cutting method for carbon fiber composite membrane production according to claim 1, wherein in the step S3, a clamping plate is slidably connected to the clamping mechanism, and an air cylinder is fixedly installed on the clamping mechanism, and the clamping plate is driven by the air cylinder to move longitudinally, so as to clamp the carbon fiber composite membrane.
5. The cutting method for carbon fiber composite film production according to claim 1, wherein in S4, the leveling mechanism is provided with a roller, and the outer side of the roller is provided with a protective cotton, and the protective cotton is contacted with the surface of the carbon fiber composite film to prevent the surface of the carbon fiber composite film from being scratched.
6. The cutting method for carbon fiber composite membrane production as claimed in claim 1, wherein in the step S5, the temperature of the electric heating plate is 300 ℃ and the heating time is 10min, so that the temperature of the cutter reaches 200 ℃.
7. The cutting method for carbon fiber composite membrane production as claimed in claim 1, wherein in S6, a stretching spring is slidably connected to the leveling mechanism, and the stretching spring is fixedly connected to the cutting knife.
8. The cutting method for carbon fiber composite membrane production as claimed in claim 1, wherein in the step S7, the ratio of the cleaning liquid to the water is 3:100, the rotation speed of the stirring motor is 100r/min, and the rotation time is 15 min.
9. The cutting method for carbon fiber composite membrane production according to claim 1, wherein in the step S8, the temperature in the drying oven is set to 90 ℃, the wind speed is 5m/S, and the working time of the drying oven is 15 min.
10. The cutting method for carbon fiber composite film production according to claim 1, wherein in the step S9, the temperature in the cold air box is set to be 15 ℃, the air speed is 3m/S, and the working time of the cold air box is 5 min.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910858221.5A CN110666849B (en) | 2019-09-11 | 2019-09-11 | Cutting method for carbon fiber composite membrane production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910858221.5A CN110666849B (en) | 2019-09-11 | 2019-09-11 | Cutting method for carbon fiber composite membrane production |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110666849A true CN110666849A (en) | 2020-01-10 |
| CN110666849B CN110666849B (en) | 2021-05-04 |
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ID=69077728
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910858221.5A Active CN110666849B (en) | 2019-09-11 | 2019-09-11 | Cutting method for carbon fiber composite membrane production |
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| Country | Link |
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| CN (1) | CN110666849B (en) |
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2019
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20040088881A (en) * | 2003-04-14 | 2004-10-20 | 금호타이어 주식회사 | A Splice Cutter of Half-Finished Tires |
| DE202010005010U1 (en) * | 2010-04-14 | 2010-07-15 | DIENES WERKE FüR MASCHINENTEILE GMBH & CO. KG | Longitudinal cutting machine designed for longitudinal cutting of cutting-critical material |
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| Publication number | Publication date |
|---|---|
| CN110666849B (en) | 2021-05-04 |
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Effective date of registration: 20230411 Address after: 212000 Building 1, 33 Yangzijiang Road, Dagang, Zhenjiang New District, Zhenjiang City, Jiangsu Province Patentee after: Foresight Technology Co.,Ltd. Address before: 037002 Garden Village, Xinrong District, Datong, Shanxi Patentee before: DATONG XINCHENG NEW MATERIAL Co.,Ltd. |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A Cutting Method for Carbon Fiber Composite Film Production Granted publication date: 20210504 Pledgee: China Construction Bank Corporation Zhenjiang Branch Pledgor: Foresight Technology Co.,Ltd. Registration number: Y2024980001754 |