CN110666064A - Integral copper pipe solar panel forming equipment - Google Patents

Integral copper pipe solar panel forming equipment Download PDF

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Publication number
CN110666064A
CN110666064A CN201911113556.0A CN201911113556A CN110666064A CN 110666064 A CN110666064 A CN 110666064A CN 201911113556 A CN201911113556 A CN 201911113556A CN 110666064 A CN110666064 A CN 110666064A
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CN
China
Prior art keywords
rod
copper pipe
lifting
fixed
supporting arm
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Granted
Application number
CN201911113556.0A
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Chinese (zh)
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CN110666064B (en
Inventor
张年生
赵大山
叶庆苗
纪慧
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Anhui Suli New Energy Technology Research Institute Co Ltd
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Anhui Suli New Energy Technology Research Institute Co Ltd
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Priority to CN201911113556.0A priority Critical patent/CN110666064B/en
Publication of CN110666064A publication Critical patent/CN110666064A/en
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Publication of CN110666064B publication Critical patent/CN110666064B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D53/00Making other particular articles
    • B21D53/02Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers
    • B21D53/08Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers of both metal tubes and sheet metal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D39/00Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Photovoltaic Devices (AREA)

Abstract

The invention discloses an integral copper pipe solar panel forming device which comprises a supporting arm used for rotating a copper collecting pipe, wherein the surface of the copper pipe is uniformly connected with a plurality of aluminum radiating fins in series, and a transmission mechanism arranged at the bottom of the supporting arm, wherein the transmission mechanism comprises a lifting mechanism used for lifting the position of the supporting arm, and a rotating mechanism arranged above the supporting arm and used for rotating the supporting arm, and the lifting mechanism is connected with the rotating mechanism. Driving motor and rotating electrical machines are with controlling of controller, match each other and rotate, and driving motor's rotation drives the hob and rotates for whole device carries out the regulation of position for the hob, makes the copper pipe and the aluminium fin of treating processing can carry out the same orientation and supply with, has avoided adding the emergence of copper pipe and aluminium fin in the collision of man-hour by a wide margin with adding copper pipe and aluminium fin.

Description

Integral copper pipe solar panel forming equipment
Technical Field
The invention relates to copper pipe solar panel forming equipment, in particular to integral copper pipe solar panel forming equipment.
Background
The existing solar heat collecting plate has the following problems: welding is needed at each arc, so that leakage is easy to occur during welding, inspection is not easy, and the rework workload is very large; after each copper pipe penetrates through the aluminum radiating fin, hole expansion is needed, and the relative difficulty in executing the flaring process on the copper pipe penetrating through the aluminum radiating fin is high; the installation site needs to prepare more tools such as a welding gun, welding wire, oxygen, acetylene (or other combustible gas); there is a case where the internal passage is blocked (inner block) at the time of welding, resulting in the whole system not being operated.
Disclosure of Invention
The invention aims to provide integral copper tube solar panel forming equipment which can bend a heat-radiating aluminum plate after a copper tube is inserted into the heat-radiating aluminum plate, wherein the copper tube used in the whole solar panel is a copper tube and has no welding point. The improved copper pipe is integral, the whole solar heat collecting plate is realized by bending one copper pipe according to the size, and all defects and risk points generated by welding the copper pipe are avoided.
The purpose of the invention can be realized by the following technical scheme:
an integral copper pipe solar panel forming device comprises a supporting arm used for rotating a copper collecting pipe, wherein a plurality of aluminum cooling fins are uniformly connected to the surface of the copper pipe in series, a transmission mechanism is arranged at the bottom of the supporting arm, a bottom plate is arranged at the bottom of the transmission mechanism, a sliding rail is arranged on the surface of the bottom plate, a supporting seat is arranged at the bottom of the bottom plate, a driving motor is arranged at the end part of the bottom plate, a spiral rod is arranged above the bottom plate, the end part of the spiral rod is fixed with the driving motor, and the sliding rail is arranged below the spiral rod; the transmission mechanism comprises a lifting mechanism for lifting the position of the supporting arm and a rotating mechanism arranged above the supporting arm and used for rotating the supporting arm, and the lifting mechanism is connected with the rotating mechanism.
Preferably, elevating system include with the fixed screw thread bracing piece in support arm bottom, the cover set up the female pole of fixing on the rotating electrical machines surface in the screw thread bracing piece outside and bottom, the bottom of rotating electrical machines is fixed the surface of deck plate, the bottom of deck plate be provided with the scroll cover of scroll pole looks adaptation, the surface of deck plate is provided with the support frame of U type structure, the screw thread bracing piece passes the top of support frame, the bottom of support frame is provided with and is used for the spacing stopper of screw thread bracing piece transmission, the bottom of scroll cover be provided with slide rail assorted spout, the end fixing of support arm has two shaping pieces that are used for bending the copper pipe, the lateral wall of shaping piece be provided with the pipe chase of copper pipe looks adaptation. The rotating electrical machines rotates, drives the screw thread bracing piece and rotates, and the screw thread bracing piece is for deck plate upward movement because the screw thread effect, and at this moment, the inside upward movement of screw thread bracing piece for female pole, screw thread bracing piece bottom are the rectangle structure, and the inside of female pole is the rectangle structure, and the support arm makes progress and rotates under the effect of screw thread bracing piece, and in the time of making progress and the pivoted, accomplish copper pipe and aluminium fin and carry out folding work on for the support arm. Driving motor and rotating electrical machines are with controlling of controller, match each other and rotate, and driving motor's rotation drives the hob and rotates for whole device carries out the regulation of position for the hob, makes the copper pipe and the aluminium fin of treating processing can carry out the same orientation and supply with, has avoided adding the emergence of copper pipe and aluminium fin in the collision of man-hour by a wide margin with adding copper pipe and aluminium fin.
Preferably, rotary mechanism is including setting up the hoop of the ring shape on moving plate surface, set up the yoke that is used for supporting the support arm both sides, set up the inside pull-up rod of rotating the connection of yoke, the tip activity of pull-up rod is fixed and is located on the yoke of support arm bottom. The cooperation that the pull-up rod can copper pipe pole frame plays the function of supporting when the support arm goes up and down in rotatory for the rotation of support arm is more stable.
Preferably, the transmission mechanism further comprises a cushion block fixed on the surface of the bottom plate, a rotating motor is fixed at the top of the cushion block, the top of the rotating motor is connected with the middle of the supporting arm, stop blocks are fixed at two ends of the supporting arm, the screw rod penetrates through the side wall of the cushion block, and spiral grooves matched with the screw rod are formed in the bottom of the cushion block. The top of rotating electrical machines is fixed with the lift cover, the inside of lift cover is provided with the lifter of lift, the lifter with through threaded connection between the lift cover, the top of lifter is fixed the bottom of support arm. Through setting up the rotation of fixing the rotating electrical machines on the dog surface, it is rotatory to drive the drive support arm, thereby carry out the coiling to copper pipe and aluminium fin, driving motor and rotating electrical machines are with controlling by the controller, match the rotation each other, driving motor's rotation, it rotates to drive the hob, make whole device carry out the regulation of position for the hob, make the copper pipe and the aluminium fin of treating processing can carry out same direction and supply with, copper pipe and aluminium fin swing by a wide margin when having avoided adding man-hour, also avoided copper pipe and aluminium fin in the emergence of adding man-hour collision.
Preferably, the middle part of the aluminum radiating fin is provided with a through hole matched with the copper pipe. The copper pipe can conveniently penetrate through the inside of the aluminum radiating fins, and the aluminum radiating fins are connected in series.
The invention has the beneficial effects that: this kind of equipment can be bent after penetrating the copper pipe in the aluminum plate that dispels the heat, and the copper pipe that uses among the whole solar panel is a copper pipe, does not have the welding point. The improved copper pipe is integral, the whole solar heat collecting plate is realized by bending one copper pipe according to the size, and all defects and risk points generated by welding the copper pipe are avoided.
Drawings
In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings.
FIG. 1 is a schematic overall structure diagram of an embodiment of the present invention;
FIG. 2 is an enlarged schematic view of the structure at A in FIG. 1;
FIG. 3 is an enlarged view of the structure at B in FIG. 1;
FIG. 4 is a schematic overall structure of another embodiment of the present invention;
FIG. 5 is a schematic view of a tube slot structure according to the present invention;
FIG. 6 is a schematic view of the connection structure of the aluminum heat sink and the copper tube;
fig. 7 is a schematic view of the transmission mechanism of fig. 4 according to the present invention.
In the figure: 1. an aluminum heat sink; 2. a support arm; 3. a base plate; 4. a drive motor; 5. a supporting seat; 6. pulling a lifting rod; 7. a table top plate; 8. a slide rail; 9. a screw rod; 10. a threaded support rod; 11. a female rod; 12. a support frame; 13. a pole frame; 14. a rotating electric machine; 15. forming a block; 16. a copper pipe; 17. cushion blocks; 18. a stopper; 19. a pipe groove; 20. clamping a hoop; 21. a lifting rod; 22. a lifting sleeve.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-7, an integral copper tube 16 solar panel forming apparatus includes a supporting arm 2 for rotatably receiving a copper tube 16, the surface of the copper tube 16 is uniformly connected with a plurality of aluminum fins 1 in series, a transmission mechanism disposed at the bottom of the supporting arm 2, a bottom plate 3 disposed at the bottom of the transmission mechanism, a slide rail 8 disposed at the surface of the bottom plate 3, a supporting seat 5 disposed at the bottom of the bottom plate 3, a driving motor 4 disposed at the end of the bottom plate 3, a screw rod 9 disposed above the bottom plate 3 and having an end fixed to the driving motor 4, and the slide rail 8 disposed below the screw rod 9; the transmission mechanism comprises a lifting mechanism for lifting the position of the support arm 2 and a rotating mechanism arranged above the support arm 2 and used for rotating the support arm 2, and the lifting mechanism is connected with the rotating mechanism.
Specifically, the lifting mechanism comprises a threaded support rod 10 fixed with the bottom of the support arm 2, a female rod 11 sleeved outside the threaded support rod 10 and fixed with the bottom on the surface of a rotating motor 14, the bottom of the rotating motor 14 is fixed on the surface of the table top plate 7, the bottom of the table top plate 7 is provided with a screw sleeve matched with the screw rod 9, the surface of the deck plate is provided with a support frame 12 with a U-shaped structure, the threaded support rod 10 passes through the top of the support frame 12, the bottom of the support frame 12 is provided with a limit block for driving and limiting the threaded support rod 10, the bottom of the spiral sleeve is provided with a sliding groove matched with the sliding rail 8, the end part of the supporting arm 2 is fixed with two forming blocks 15 used for bending a copper pipe 16, and the side wall of each forming block 15 is provided with a pipe groove 19 matched with the copper pipe 16. Rotating electrical machines 14 rotates, drive threaded support rod 10 and rotate, threaded support rod 10 is because the screw thread effect, for deck plate 7 upward movement, at this moment, threaded support rod 10 is for female 11 inside upward movement, threaded support rod 10 bottom is the rectangle structure, female 11 inside is the rectangle structure, support arm 2 makes progress and rotates under threaded support rod 10's effect, in the time of upwards just pivoted, accomplish copper pipe 16 and aluminium fin 1 and carry out folding work for on the support arm 2. Driving motor 4 and rotating electrical machines 14 are with being controlled controlling of controller, match the rotation each other, and driving motor 4's rotation drives hob 9 and rotates for whole device carries out the regulation of position for hob 9, makes copper pipe 16 and the aluminium fin 1 of treating processing can carry out same direction and supply with, has avoided adding the emergence of copper pipe 16 and the aluminium fin 1 of rocking by a wide margin man-hour, has also avoided copper pipe 16 and aluminium fin 1 to add the emergence of collision man-hour.
Specifically, rotary mechanism is including setting up the annular clamp 20 on movable plate 7 surface, the setting is in the bar frame 13 that is used for supporting support arm 2 of clamp 20 both sides sets up the inside pull-up rod 6 that rotates the connection of bar frame 13, the tip activity of pull-up rod 6 is fixed and is located on the bar frame 13 of support arm 2 bottom. The lifting rod 6 can support the supporting arm 2 when the supporting arm 2 is lifted by matching the copper pipe 16 and the rod frame 13 in rotation, so that the supporting arm 2 is more stable to rotate.
Specifically, drive mechanism still including fixing the cushion 17 on bottom plate 3 surface, just the top of cushion 17 is fixed with rotating electrical machines 14, rotating electrical machines 14's top with the middle part of support arm 2 is connected, the both ends of support arm 2 are fixed with dog 18, hob 9 passes the lateral wall of cushion 17, the bottom of cushion 17 be provided with the helicla flute of hob 9 looks adaptation. A lifting sleeve 22 is fixed at the top of the rotating motor 14, a lifting rod 21 for lifting is arranged in the lifting sleeve 22, the lifting rod 21 is connected with the lifting sleeve 22 through threads, and the top of the lifting rod 21 is fixed at the bottom of the supporting arm 2. Fix the rotatory of the rotating electrical machines 14 on the surface at dog 18 through the setting, it is rotatory to drive support arm 2, thereby carry out the coiling to copper pipe 16 and aluminium fin 1, driving electrical machines 4 and rotating electrical machines 14 are with controlling by the controller, match the rotation each other, driving electrical machines 4's rotation, it rotates to drive hob 9, make whole device carry out the regulation of position for hob 9, make copper pipe 16 and the aluminium fin 1 of treating processing can carry out the same direction and supply with, copper pipe 16 and the aluminium fin 1 of adding man-hour has been avoided swinging by a wide margin, also avoided copper pipe 16 and aluminium fin 1 in the emergence of adding man-hour collision. The lifting rod 21 and the lifting sleeve 22 are matched for use, the lifting sleeve 22 is driven to rotate when the rotating motor 14 rotates, the lifting sleeve 22 and the lifting rod 21 inside the lifting sleeve are matched through threads, the lifting rod 21 is lifted when rotating, the lifting rod 21 fixed in the middle of the bottom of the supporting arm 2 can drive the supporting arm 2 to rotate and lift, and the equipment completes the layer-by-layer upward superposition type folding and forming work of the copper pipe 16 and the aluminum radiating fin 1.
Specifically, the middle part of the aluminum heat sink 1 is provided with a through hole matched with the copper tube 16. The copper pipe 16 can be conveniently penetrated through the inside of the aluminum heat sink 1, and the aluminum heat sink 1 is connected in series.
When the aluminum heat radiating device is used, the rotating motor 14 rotates to drive the threaded supporting rod 10 to rotate, the threaded supporting rod 10 moves upwards relative to the table top plate 7 under the action of threads, at the moment, the threaded supporting rod 10 moves upwards relative to the inside of the female rod 11, the bottom of the threaded supporting rod 10 is of a rectangular structure, the inside of the female rod 11 is of a rectangular structure, the supporting arm 2 rotates upwards under the action of the threaded supporting rod 10, and the copper pipe 16 and the aluminum heat radiating fin 1 are folded and formed layer by layer upwards relative to the supporting arm 2 while rotating upwards. Driving motor 4 and rotating electrical machines 14 are with being controlled controlling of controller, match the rotation each other, and driving motor 4's rotation drives hob 9 and rotates for whole device carries out the regulation of position for hob 9, makes copper pipe 16 and the aluminium fin 1 of treating processing can carry out same direction and supply with, has avoided adding the emergence of copper pipe 16 and the aluminium fin 1 of rocking by a wide margin man-hour, has also avoided copper pipe 16 and aluminium fin 1 to add the emergence of collision man-hour. The supporting arm 2 is of a detachable structure relative to the threaded supporting rod 10, and the threaded supporting rod 10 is replaced according to the requirement of the folding length of the copper pipe 16 and the aluminum radiating fin 1. The forming block 15 is of a detachable structure relative to the supporting arm 2, and the size of the forming block arc is adjusted by 15 degrees according to the radian required when the copper pipe 16 and the aluminum radiating fin 1 are folded.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims (5)

1. The integral copper pipe solar panel forming equipment is characterized by comprising a supporting arm (2) used for rotatably collecting a copper pipe (16), wherein the surface of the copper pipe (16) is uniformly connected with a plurality of aluminum radiating fins (1) in series, a transmission mechanism arranged at the bottom of the supporting arm (2), a bottom plate (3) arranged at the bottom of the transmission mechanism, a sliding rail (8) arranged on the surface of the bottom plate (3), a supporting seat (5) arranged at the bottom of the bottom plate (3), a driving motor (4) arranged at the end part of the bottom plate (3), a spiral rod (9) arranged above the bottom plate (3) and fixed with the driving motor (4) at the end part, and the sliding rail (8) is arranged below the spiral rod (9);
the transmission mechanism comprises a lifting mechanism for lifting the position of the support arm (2), and a rotating mechanism arranged above the support arm (2) and used for rotating the support arm (2), and the lifting mechanism is connected with the rotating mechanism.
2. The forming device of an integral copper tube solar panel according to claim 1, wherein the lifting mechanism comprises a threaded support rod (10) fixed to the bottom of the support arm (2), a female rod (11) sleeved outside the threaded support rod (10) and having its bottom fixed to the surface of a rotary motor (14), the bottom of the rotary motor (14) is fixed to the surface of the deck plate (7), a screw sleeve adapted to the screw rod (9) is disposed at the bottom of the deck plate (7), a support frame (12) having a U-shaped structure is disposed on the surface of the deck plate, the threaded support rod (10) passes through the top of the support frame (12), a limit block for limiting the transmission of the threaded support rod (10) is disposed at the bottom of the support frame (12), and a sliding groove matched with the sliding rail (8) is disposed at the bottom of the screw sleeve, two forming blocks (15) used for bending the copper pipe (16) are fixed at the end part of the supporting arm (2), and a pipe groove (19) matched with the copper pipe (16) is formed in the side wall of each forming block (15).
3. The forming equipment for the integral copper pipe solar panel according to claim 1, wherein the rotating mechanism comprises a circular hoop (20) arranged on the surface of the moving plate (7), rod frames (13) arranged on two sides of the hoop (20) and used for supporting the supporting arms (2), and a pulling rod (6) arranged inside the rod frames (13) and rotatably connected with the rod frames, wherein the end part of the pulling rod (6) is movably fixed on the rod frames (13) positioned at the bottoms of the supporting arms (2).
4. The forming device of an integral copper pipe solar panel according to claim 1, the transmission mechanism also comprises a cushion block (17) fixed on the surface of the bottom plate (3), and the top of the cushion block (17) is fixed with a rotating motor (14), the top of the rotating motor (14) is connected with the middle part of the supporting arm (2), two ends of the supporting arm (2) are fixed with a stop block (18), the screw rod (9) passes through the side wall of the cushion block (17), the bottom of the cushion block (17) is provided with a spiral groove matched with the spiral rod (9), a lifting sleeve (22) is fixed at the top of the rotating motor (14), a lifting rod (21) for lifting is arranged in the lifting sleeve (22), the lifting rod (21) is connected with the lifting sleeve (22) through screw threads, the top of the lifting rod (21) is fixed at the bottom of the supporting arm (2).
5. The forming equipment of the integral copper pipe solar panel according to claim 1, wherein the middle part of the aluminum heat sink (1) is provided with a through hole matched with the copper pipe (16).
CN201911113556.0A 2019-11-14 2019-11-14 Integral copper pipe solar panel former Active CN110666064B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201911113556.0A CN110666064B (en) 2019-11-14 2019-11-14 Integral copper pipe solar panel former

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201911113556.0A CN110666064B (en) 2019-11-14 2019-11-14 Integral copper pipe solar panel former

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CN110666064A true CN110666064A (en) 2020-01-10
CN110666064B CN110666064B (en) 2024-06-14

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202741603U (en) * 2012-07-25 2013-02-20 玉溪市兴红太阳能设备有限公司 Panel core molding equipment of flat pressure-bearing solar energy heat collection panel
CN205684507U (en) * 2016-06-22 2016-11-16 浙江国盛铜业有限公司 A kind of feedway of copper pipe continuous extruder
WO2017045623A1 (en) * 2015-09-14 2017-03-23 浙江中源电气有限公司 Automatic welding machine for motor radiating fin
CN107243582A (en) * 2017-07-31 2017-10-13 湖州裕尚卫浴有限公司 A kind of bathroom copper busbar pipe thread high efficiency forming device
CN208213996U (en) * 2018-05-25 2018-12-11 新乡市华创高技术服务有限公司 A kind of refrigeration machine copper pipe swan neck system
CN209174647U (en) * 2018-12-17 2019-07-30 兴化市春达铜业有限公司 A kind of copper pipe continuous bending device with material-discharging ejection device
CN211276318U (en) * 2019-11-14 2020-08-18 安徽苏立新能源科技研究院有限公司 Integral copper pipe solar panel forming equipment

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202741603U (en) * 2012-07-25 2013-02-20 玉溪市兴红太阳能设备有限公司 Panel core molding equipment of flat pressure-bearing solar energy heat collection panel
WO2017045623A1 (en) * 2015-09-14 2017-03-23 浙江中源电气有限公司 Automatic welding machine for motor radiating fin
CN205684507U (en) * 2016-06-22 2016-11-16 浙江国盛铜业有限公司 A kind of feedway of copper pipe continuous extruder
CN107243582A (en) * 2017-07-31 2017-10-13 湖州裕尚卫浴有限公司 A kind of bathroom copper busbar pipe thread high efficiency forming device
CN208213996U (en) * 2018-05-25 2018-12-11 新乡市华创高技术服务有限公司 A kind of refrigeration machine copper pipe swan neck system
CN209174647U (en) * 2018-12-17 2019-07-30 兴化市春达铜业有限公司 A kind of copper pipe continuous bending device with material-discharging ejection device
CN211276318U (en) * 2019-11-14 2020-08-18 安徽苏立新能源科技研究院有限公司 Integral copper pipe solar panel forming equipment

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