CN110663942A - Bird's nest treatment device and method - Google Patents
Bird's nest treatment device and method Download PDFInfo
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- CN110663942A CN110663942A CN201911043148.2A CN201911043148A CN110663942A CN 110663942 A CN110663942 A CN 110663942A CN 201911043148 A CN201911043148 A CN 201911043148A CN 110663942 A CN110663942 A CN 110663942A
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Images
Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
- A23L3/26—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by irradiation without heating
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
- A23L3/26—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by irradiation without heating
- A23L3/28—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by irradiation without heating with ultraviolet light
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
- A23L3/34—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by treatment with chemicals
- A23L3/3409—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by treatment with chemicals in the form of gases, e.g. fumigation; Compositions or apparatus therefor
- A23L3/3418—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by treatment with chemicals in the form of gases, e.g. fumigation; Compositions or apparatus therefor in a controlled atmosphere, e.g. partial vacuum, comprising only CO2, N2, O2 or H2O
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
- A23L3/40—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by drying or kilning; Subsequent reconstitution
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
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- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Mycology (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Apparatus For Disinfection Or Sterilisation (AREA)
Abstract
The invention discloses a method for treating cubilose. And (3) placing the cubilose in a treatment device, vacuumizing, introducing gas into the treatment device after reaching a set vacuum degree, then performing radio frequency treatment on the cubilose in the treatment device, reacting for a period of time, and taking out the cubilose. The bird's nest is treated by vacuum plasma, the original solid skeleton structure of the bird's nest is not lost, the original shape of the material is kept, the bird's strips of the original bird's nest are spongy, and the drying shrinkage condition is avoided, so that the rehydration property is excellent, and the material rehydration generated by other drying and sterilizing modes is closer to the original shape of a fresh material.
Description
Technical Field
The invention relates to a device and a method for treating cubilose, and belongs to the technical field of cubilose processing.
Background
The bird's nest is also called as edible bird's nest, root and vegetable, and is made up by using saliva and velvet through the processes of mixing and coagulating, and its form is similar to that of Yuyanke, and its external wall is made up by using filiform material with dense transverse strips, and piling up them into irregular prismatic projection, and its internal wall is made into irregular net form, and its bowl root is solid, and its two ends have small drop angles, and its general diameter is 6-7 cm, and depth is 3-4 cm. Mainly produced in the islands of south China sea and countries of south east Asia. The bird's nest can be divided into three types due to different collection time: 1. white swallow: ancient times listed as tribute, so it is also called Gongyan; 2. hairy swallow; 3. bloody swallow. The bird's nest is nutritious and contains 50% protein, 30% carbohydrate and some minerals. Is one of the traditional and rare foods in China. Modern medical research of the cubilose finds that the cubilose comprises the following main components: water-soluble proteins, carbohydrates; trace elements: calcium, phosphorus, iron, sodium, potassium and amino acids which play an important role in promoting human vitality. The cubilose contains bioactive molecules with unique protein component content, and is beneficial to the growth, development and recovery of human tissues after diseases; the epidermal growth factor and the water-soluble substances in the edible bird's nest can directly stimulate cell division, regeneration and tissue reconstruction, so that the edible bird's nest has great effects on nourishing and recovering the human body; in addition, the edible bird's nest contains rich nutrients such as minerals, active proteins and collagen, and the epidermal growth factor and the water extract in the edible bird's nest can strongly stimulate cell regeneration, division and tissue reconstruction.
However, because more bacteria on the original cubilose can not be eaten directly, the cubilose is sterilized at low temperature by adopting the low-temperature sterilization of a bus at present, the method is mainly to place the cubilose to be sterilized in hot water with the temperature of 60 ~ 70 ℃ above zero for soaking sterilization, but because the cubilose is stacked together and kept still in the soaking process, the cubilose is often not soaked completely, the sterilization effect is not ideal, and the cubilose is required to be dried in time by special drying equipment after the low-temperature soaking sterilization, the processing cost is not high, the time spent is longer, and the whole processing efficiency is not improved.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides the cubilose treatment device and the cubilose treatment method, which have good sterilization effect, can sterilize at low temperature, has small damage to the cubilose and can effectively whiten the cubilose.
The invention is realized by the following technical scheme:
a method for treating edible bird's nest includes such steps as loading edible bird's nest in treating apparatus, vacuumizing, introducing gas to the treating apparatus, radio-frequency treating, reacting for a certain time, and taking out.
The method for treating the cubilose comprises the steps of vacuumizing, and heating the treatment device at the temperature of 30-45 ℃.
According to the method for treating the bird's nest, the frequency of the radio frequency is 13.56MHz or 27.12 MHz.
According to the method for treating the cubilose, the gas is oxygen, nitrogen or argon.
The utility model provides a processing apparatus of cubilose, processing apparatus includes processing chamber and the cavity door that uses with processing chamber cooperation, processing chamber has evacuating device through the pipe connection, processing chamber still is connected with radio frequency generator and adapter, processing chamber still is connected with gas line.
The bird's nest processing device comprises a first pipeline and a second pipeline, wherein a first valve is arranged on the first pipeline, and a second valve is arranged on the second pipeline.
According to the bird's nest processing device, the processing chamber is internally provided with the carrying disc and the guide rail, and the carrying disc is installed on the guide rail and can move on the guide rail.
According to the bird's nest treatment device, a flowmeter is arranged at the gas pipeline.
According to the cubilose processing device, a sensor is arranged at the cavity door.
The cubilose treatment device is characterized in that the vacuumizing device is a vacuum air pump. .
In the plasma form formed by high-frequency (radio frequency 2MHz, 4MHz, 13.56MHz and 27.12MHz) dissociation, the plasma contains electrons, ions, active particles and ultraviolet rays to carry out vacuum sterilization and destroy the basic substances of microorganisms, thereby destroying the viability of the microorganisms and bacteria. The low temperature plasma is caused by only a portion of the light-weight electrons jumping rapidly and the atoms and molecules in the gas colliding with each other. High temperatures are generally a requirement for chemical reactions, but low temperatures can also be used here; on the other hand, the plasma can emit various colors of light (ultraviolet light, visible light, etc.), and this characteristic can be used for sterilization.
OH, O, N, NO dissociated in plasma environment by using nitrogen and oxygen mixed gas2NH, etc., rapidly recombining molecular structure and adding excess N2、O2、H2O、CO2Is discharged in the form of waste gas, and the discharged material is non-toxic and does not need to be treated again.
The plasma uses electrical energy to promote surface cleaning and sterilization, a chemical reaction environment at a lower temperature than heating, and eliminates the danger of wet chemistry.
The whole process provides the production by controllable parameters, improves the working efficiency, and can carry out quality control by setting all the parameters and recording data by a computer.
The invention achieves the following beneficial effects:
the treatment method provided by the invention has the advantages that the bird's nest is sterilized by the plasma generated by the radio frequency generator and the matcher, the sterilization effect is good, the bird's nest can be sterilized at a low temperature, the damage to the bird's nest is small, and the bird's nest can be effectively whitened. The treatment method firstly performs vacuum pumping and then performs plasma treatment, and the treatment effect is good.
The treatment method of the invention can quickly and effectively sterilize and keep the original shape and nutritional ingredients of the cubilose, and can completely keep the original flavor.
The processing device adopts the vacuum plasma technology to sterilize and dry, perfectly integrates electromechanical control and excellent vacuum technology in the advanced plasma application process, and has the advantages of simple structure, small occupied area, easy operation, good sterilization effect, high productivity and the like.
The invention provides a novel safe and effective sterilization method. The processing device has the characteristics of strong controllability, high utilization rate and low operation cost, and accords with the economic and production benefits of green energy. The operation is simple and easy, and the maintenance is simple and quick. Besides the sterilization effect and the reproducibility can be ensured, the product quality can be improved, and the automatic production can be realized, so that the personnel can be saved.
The vacuum plasma sterilization process is performed at low temperature and in vacuum, and the water in the edible bird's nest is directly sublimated from solid state to gas state. Is especially suitable for drying materials with high heat sensitivity and easy oxidation, thereby maximally keeping the color, fragrance, taste, shape and nutritional ingredients of the bird's nest from losing and having natural whitening effect. Furthermore, the vacuum plasma process is performed under vacuum condition, so that oxidation is not easy to occur, and the shelf life can be effectively prolonged.
In the vacuum plasma treatment, the cubilose does not lose the original solid framework structure, the original shape of the material is kept, the cubilose strips of the original cubilose are spongy, and the drying shrinkage condition is avoided, so the rehydration property is excellent, and the material rehydration is closer to the original shape of a fresh material than the material rehydration generated by other drying and sterilizing modes.
In the plasma processing chamber, the high electron temperature and the normal temperature plasma characteristic are provided, the working environment temperature is close to the room temperature, the food characteristic of the bird's nest and the nutritional components of protein and amino acid are reserved, and the content of nitrite can be greatly reduced.
The plasma reaction process is a dry reaction of gas dissociation, does not consume water resources, does not need to add chemical agents, does not need to recycle reactants, and has no pollution and environmental protection problems to the environment.
The reaction is non-toxic and harmless, does not use chemicals or ozone, combines the physical characteristics with high-tech vacuum plasma, meets the nutritional requirements of food, and achieves the quality stabilization.
The plasma sterilization treatment temperature is low and close to the normal temperature, the effect of retaining the nutrient and the protein of the cubilose is good, and the high-temperature sterilization method has longer preservation time and higher nutrient preservation.
The sterilization speed is high, the effect is good, the sterilization is easy to process, and the mold is not easy to generate. Meanwhile, the drying requirement of the bird's nest can be satisfied, so as to achieve the benefit of multifunctional equipment.
Drawings
Fig. 1 is a schematic diagram of the principle of the present invention.
Fig. 2 is a schematic view of the structure of the processing apparatus.
In the figure: 1. the device comprises a processing chamber, 2, a chamber door, 3, a first pipeline, 4, a second pipeline, 12, a sensor, 14, a radio frequency generator and matcher, 20, an observation window, 21, a first valve, 22, a second valve, 23, an air escape valve, 28, a vacuum confirmer, 29, a vacuum gauge, 38, a guide rail, 41, a carrying disc, 42, a flowmeter, 45, a gas front valve, 46, a gas rear valve, 50, a gas pipeline, 60 and a vacuum air pump.
Detailed Description
The invention is further described below with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and the protection scope of the present invention is not limited thereby.
Referring to fig. 1, in the method for treating bird's nest according to the present invention, the bird's nest is placed in a treatment apparatus, and a vacuum-pumping process is started.
Can reach different vacuum degrees in multiple stages according to program control, and effectively control the excess moisture of the cubilose. Generally, the section of high-speed propagation of bacteria is arranged between 30 ℃ and 60 ℃, the cubilose is treated in a vacuum mode, and the high-efficiency pumping vacuum can quickly pass through the temperature range, so that the propagation of the bacteria can be greatly reduced, the bacterial quantity is easily controlled, and the safety of food is improved, and the shelf life is prolonged.
The freeze dried cubilose presents a porous structure due to the biochemical action of the tiny ice crystals and keeps the original frozen volume, and the cubilose is easy to dissolve and recover after being added with water.
And (3) placing the cubilose in a high-frequency electric field, adding gas at the moment, starting a radio frequency power supply after the working pressure is stable, exciting the gas to generate dissociated plasma, and starting dissociation sterilization by the plasma.
After the plasma processing is finished, the cavity starts to be flushed and blown, and the generated residual taste and reactants are discharged by the repeated action of air extraction and exhaust.
When the vacuum degree in the cavity is recovered to be close to the atmospheric pressure, the cavity door is opened, and the dried and sterilized edible bird's nest is immediately inspected, weighed, packaged and the like.
Further, after the evacuation, the processing apparatus is heated. The bird's nest is dried while sterilizing, and the treated bird's nest is white. The heating temperature is 30-45 ℃.
Furthermore, the processing apparatus comprises a processing chamber 1 and a chamber door 2 used in cooperation with the processing chamber 1, a carrying disc 41 is arranged in the processing chamber 1, the processing chamber 1 is connected with a vacuum pumping device through a pipeline, the vacuum pumping device is a vacuum air pump 60, the processing chamber 1 is further connected with a radio frequency generator and a matcher 14, and the processing chamber 1 is further connected with a gas pipeline 50.
The carrier plate 41 is made of stainless steel and is used for placing the bird's nest and has the function of conducting a radio frequency power supply. The RF generator and matcher 14 is used to introduce an RF power. The RF power is introduced into the processing chamber 1 and connected to the carrier plate 41, so that the carrier plate 41 becomes a charged end, and the bird's nest is placed on the carrier plate 41, and dissociated gas radicals are filled around the bird's nest when plasma is generated.
The gas pipeline 50 is provided with a gas front valve 45 and a gas rear valve 46, the gas front valve 45 controls the gas to enter the flow meter 42, and the gas rear valve 46 controls the gas to enter the vacuum chamber 1.
Furthermore, the pipeline comprises a first pipeline 3 and a second pipeline 4, a first valve 21 is arranged on the first pipeline 3, and a second valve 22 is arranged on the second pipeline 4. The first pipeline 3 is a main vacuumizing pipeline, the second pipeline 4 is subjected to rough vacuumizing, the second valve 22 is a rough vacuumizing valve, slow air suction is performed through the second valve 22, and the phenomenon that workpieces are drifted or damaged due to overlarge instantaneous pressure difference during vacuumizing can be avoided. Furthermore, the processing chamber 1 is further provided with a release valve 23, and the atmosphere state is recovered in the processing chamber 1 through the release valve, so that loading and unloading are facilitated.
Further, a guide rail 38 is provided in the processing chamber 1, and the carrier plate 41 is mounted on the guide rail 38 and movable on the guide rail 38. The carrier plates 41 are provided in plural, and form a drawer type with the guide rail 38, and a large number of bird's nests can be put in and processed at the same time.
Further, a flow meter 42 is disposed at the gas line 50. The amount of gas entering the process chamber 1 is recorded by a flow meter 42.
Further, a sensor 12 is provided at the chamber door 2. The sensor 12 determines whether the chamber door 2 is in close contact with the process chamber 1, and the subsequent action of evacuation is allowed after the close contact. Further, the chamber door 2 is provided with an observation window 20 for observing the operation state in the process chamber 1.
Further, the processing chamber 1 is further provided with a vacuum checker 28 and a vacuum gauge 29, the vacuum checker 28 being used for determining whether the processing chamber 1 is in a vacuum state or an atmospheric state; a vacuum gauge 29 is used to gauge the pressure within the process chamber 1.
Further, the gas is oxygen, nitrogen or argon.
The above description is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, several modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be regarded as the protection scope of the present invention.
Claims (10)
1. A method for treating edible bird's nest includes such steps as loading edible bird's nest in treating apparatus, vacuumizing, introducing gas to the treating apparatus, radio-frequency treating, reacting for a certain time, and taking out.
2. The method as claimed in claim 1, wherein the treatment device is heated to 30-45 deg.C after evacuation.
3. A method as claimed in claim 1 or claim 2, wherein the radio frequency is at 13.56MHz or 27.12 MHz.
4. The method as claimed in claim 3, wherein the gas is oxygen, nitrogen or argon.
5. The bird's nest processing device is characterized by comprising a processing chamber and a chamber door matched with the processing chamber, wherein the processing chamber is connected with a vacuumizing device through a pipeline, the processing chamber is further connected with a radio frequency generator and a matcher, and the processing chamber is further connected with a gas pipeline.
6. The bird's nest processing device according to claim 5, wherein the pipeline comprises a first pipeline and a second pipeline, a first valve is arranged on the first pipeline, and a second valve is arranged on the second pipeline.
7. The device as claimed in claim 5, wherein a carrier plate and a guide rail are provided in the processing chamber, and the carrier plate is mounted on the guide rail and can move on the guide rail.
8. The bird's nest treatment device according to claim 5, wherein a flow meter is arranged at the gas pipeline.
9. The device as claimed in claim 5, wherein a sensor is provided at the chamber door.
10. The device for treating bird's nest according to claim 5, wherein the vacuum-pumping device is a vacuum suction pump.
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| CN201911043148.2A CN110663942A (en) | 2019-10-30 | 2019-10-30 | Bird's nest treatment device and method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911043148.2A CN110663942A (en) | 2019-10-30 | 2019-10-30 | Bird's nest treatment device and method |
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| CN2907673Y (en) * | 2006-04-12 | 2007-06-06 | 山东新华医疗器械股份有限公司 | Rectangular drum like, low vacuum radio frequency plasma sterilizer |
| CN107684002A (en) * | 2017-09-20 | 2018-02-13 | 海宁杜氏进出口有限公司 | A kind of bird's nest chlorination equipment |
| CN107712570A (en) * | 2017-09-20 | 2018-02-23 | 海宁杜氏进出口有限公司 | A kind of bird's nest sterilization process |
| CN108420059A (en) * | 2018-03-12 | 2018-08-21 | 常德炎帝生物科技有限公司 | A kind of production method of inner wrapping conditioning Cordyceps militaris typical local food |
| CN109497530A (en) * | 2018-12-22 | 2019-03-22 | 成都市康华药业股份有限公司 | A kind of processing method of net system bird's nest |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2907673Y (en) * | 2006-04-12 | 2007-06-06 | 山东新华医疗器械股份有限公司 | Rectangular drum like, low vacuum radio frequency plasma sterilizer |
| CN107684002A (en) * | 2017-09-20 | 2018-02-13 | 海宁杜氏进出口有限公司 | A kind of bird's nest chlorination equipment |
| CN107712570A (en) * | 2017-09-20 | 2018-02-23 | 海宁杜氏进出口有限公司 | A kind of bird's nest sterilization process |
| CN108420059A (en) * | 2018-03-12 | 2018-08-21 | 常德炎帝生物科技有限公司 | A kind of production method of inner wrapping conditioning Cordyceps militaris typical local food |
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