CN110658160A - Aluminum oxide film uniformity degree detection device based on line laser scanning - Google Patents
Aluminum oxide film uniformity degree detection device based on line laser scanning Download PDFInfo
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- CN110658160A CN110658160A CN201910954828.3A CN201910954828A CN110658160A CN 110658160 A CN110658160 A CN 110658160A CN 201910954828 A CN201910954828 A CN 201910954828A CN 110658160 A CN110658160 A CN 110658160A
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- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/17—Systems in which incident light is modified in accordance with the properties of the material investigated
- G01N21/47—Scattering, i.e. diffuse reflection
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/17—Systems in which incident light is modified in accordance with the properties of the material investigated
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Abstract
A line laser scanning-based aluminum oxide film uniformity degree detection device comprises a line laser scanning/receiving module, a conveyor belt module, a data registering module, a data resolving module and a display module; the line laser scanning/receiving module is used for detecting the uniformity of the aluminum oxide film to be detected on the conveyor belt module, the line laser scanning/receiving module is connected with the data registering module, the data registering module is connected with the data calculating module, and the data calculating module is connected with the display module. By using the invention, the whole aluminum plate can be detected without a sampling block; information can be collected to identify the position with large uniformity change of the oxide film; the device is simple and has no special requirement on the external environment.
Description
Technical Field
The invention relates to a device for detecting the uniformity of an aluminum oxide film based on line laser scanning.
Background
Aluminum-based alloys are widely used as mainstream metallic materials in the world, and are widely applied to ships, mechanical equipment, marine engineering and harbor facilities in seawater medium, and facilities such as pipelines and cables in sea mud. The requirements of the working conditions on the metal material are severe, and the oxide film of the aluminum-based alloy plays a crucial protection role on the material, which is mainly embodied as follows: (1) the corrosion resistance is high, the aluminum oxide film is a compact and transparent protective film, the chemical property of the aluminum oxide is stable, the aluminum oxide film is very corrosion resistant, and the pure aluminum oxide film is even more corrosion resistant than the aluminum oxide film. (2) The surface porous oxide film has the capacity of adsorbing a lubricant, so that the surface of the industrial aluminum profile is more wear-resistant. (3) The anodic oxide film of the industrial aluminum profile is not a metal substance, and the aluminum oxide is non-conductive and is a good insulating material. It is especially suitable for electronic and electric equipment manufacturers. (4) The heat insulation property is that the heat conductivity coefficient of the anodic oxide film is greatly lower than that of the aluminum profile substrate, the aluminum oxide film can resist the high temperature of 1500 ℃ at most, and the aluminum profile substrate can only bear the high temperature of 660 ℃ at most. (5) The adsorption property, which is a metal in the United states, is considered that the anodic oxide film of the industrial aluminum profile is a porous structure and has strong adsorption capacity, so that various pigments, lubricants, resins and the like are filled in the pores, and the protection, insulation, wear resistance and decoration properties of the aluminum product can be further improved. In summary, the aluminum oxide film is critical to the protection of the aluminum alloy.
At present, the process of the aluminum oxide film mainly comes from an electrochemical oxidation method and an alkaline oxidation method, and in the process of forming the oxide film, the density and the uniformity of the aluminum oxide film formed on the surface of the aluminum alloy are difficult to control in the process, and an inspection means is lacked, and the density and the uniformity of the aluminum oxide film have a crucial influence on the performance of the material, so that the research and development of a detection device capable of detecting the uniformity of the aluminum oxide film have great research significance and market prospects.
Disclosure of Invention
The invention aims to solve the technical problem of providing a device for detecting the uniformity degree of an aluminum oxide film based on line laser scanning by innovatively utilizing the difference of light reflectivity of the line laser scanning and the aluminum oxide film.
The technical scheme adopted by the invention for solving the technical problems is as follows: a line laser scanning-based aluminum oxide film uniformity degree detection device comprises a line laser scanning/receiving module, a conveyor belt module, a data registering module, a data resolving module and a display module; the line laser scanning/receiving module is used for detecting the uniformity of the aluminum oxide film to be detected on the conveyor belt module, the line laser scanning/receiving module is connected with the data registering module, the data registering module is connected with the data calculating module, and the data calculating module is connected with the display module.
Further, the line laser scanning/receiving module comprises a line laser transmitter, a transmitter bracket, a line laser receiver and a receiver bracket;
the line laser transmitter can transmit line laser and stop transmitting the line laser;
the emitter support can support the line laser emitter and can adjust the incident angle of the line laser;
the line laser receiver comprises a receiving unit, a photoelectric conversion unit and a current calculation unit;
the receiving unit can judge whether the receiver receives the optical signal;
the photoelectric conversion unit can convert the received light intensity of each part into a current signal;
the current computing unit can be used for resolving the current intensity of each part;
the receiver support can support the line laser receiver and can adjust the receiving angle of the line laser.
Further, the conveyor belt module can realize the starting of the conveyor belt and the locking of the conveyor belt.
Further, the data registering module comprises a current receiving unit and a uniformity receiving unit;
the current receiving unit is provided with different register addresses, so that data register of the scanning part can be realized;
the uniformity receiving unit is provided with different register addresses, and uniformity register can be realized.
Further, the data calculation module comprises a line uniformity calculation unit, a total uniformity calculation unit and a total uniformity calculation unit;
the line uniformity calculating unit can realize uniformity calculation by an averaging method of maximum and minimum values;
the total uniformity calculating unit can realize total uniformity calculation through an averaging method;
the total uniformity calculating unit can realize total uniformity calculation by a variance calculating method.
Further, the display module can display: checking whether an aluminum plate is placed or not, and displaying: uniformity value and uniformity value of the oxide film of the aluminum plate.
The working principle is as follows: the line laser scanning/receiving module is used as an initial transmitting end of a signal, generates a line laser light source and emits the line laser light source to an aluminum plate to be detected at a specific incident angle; the aluminum plate to be tested is placed on the conveyor belt module, the aluminum plate to be tested can reflect the line laser signals, and the conveyor belt can convey the aluminum plate to be tested, so that the line laser can scan different positions of the aluminum plate to be tested; the line laser scanning/receiving module is used as a receiving end for reflecting the line laser signal, converts the received reflected light signal into an electric signal and transmits the electric signal to the data registering module; the data registering module can store original data, temporarily stored data and a final settlement result; the data resolving module calculates the uniformity according to the original data in the registering module; and the display module displays the calculation result of the data calculation module.
The method utilizes the characteristics of different photoelectric effects and different reflection effects of oxide film positions with different uniformity on light, irradiates different positions of the aluminum plate to be measured by line laser with good directivity, good monochromaticity and obvious brightness, receives reflected light according to the reflection of the different positions of the aluminum plate, calculates the intensity of the light, and further calculates the uniformity of the oxide film on the surface of the aluminum plate.
The invention has the advantages that the whole aluminum plate can be detected without a sampling block; information can be collected to identify the position with large uniformity change of the oxide film; the device is simple and has no special requirement on the external environment.
Drawings
FIG. 1 is a schematic structural diagram of an embodiment of the present invention;
FIG. 2 is a schematic illustration of the operating conditions of an embodiment of the present invention;
FIG. 3 is a flow chart of signal transmission between modules according to an embodiment of the present invention;
FIG. 4 is a flowchart of the operation of the line laser scanning/receiving module according to the embodiment of the present invention;
FIG. 5 is a flowchart illustrating the operation of the data registering module, the data displaying module and the displaying module according to the embodiment of the present invention;
FIG. 6 is a schematic structural diagram of a line laser scanning/receiving module according to an embodiment of the present invention;
FIG. 7 is a block diagram of a data register module according to an embodiment of the present invention;
fig. 8 is a schematic structural diagram of a data calculation module according to an embodiment of the present invention.
Detailed Description
The invention is further explained with reference to the drawings and the embodiments.
Referring to the attached drawings, the device for detecting the uniformity of the aluminum oxide film based on line laser scanning comprises a line laser scanning/receiving module M1, a conveyor belt module M2, a data registering module M3, a data calculating module M4 and a display module M5; the line laser scanning/receiving module M1 is used for detecting the uniformity of an aluminum oxide film M6 to be detected on the conveyor belt module M2, the line laser scanning/receiving module M1 is connected with the data registering module M3, the data registering module M3 is connected with the data calculating module M4, and the data calculating module M4 is connected with the display module M5.
The line laser scanning/receiving module M1 comprises a line laser transmitter M11, a transmitter support M12, a line laser receiver M13 and a receiver support M14;
the line laser emitter M11 can realize emitting line laser P11 and stop emitting line laser P14;
the emitter support M12 can support the line laser emitter M11 and can adjust the incidence angle of line laser;
the line laser receiver M13 comprises a receiving unit U131, a photoelectric conversion unit U132 and a current calculation unit U133;
the receiving unit U131 can determine whether the receiver receives the optical signal P12;
the photoelectric conversion unit U132 can convert the received light intensity of each part into a current signal P13;
the current calculation unit U133 can calculate the current intensity P15 of each part;
the receiver support M14 can realize the support of the line laser receiver M13 and the adjustment of the receiving angle of the line laser.
The conveyor module M2 can realize the starting conveyor P21 and the locking conveyor P22.
The data register module M3 comprises a current receiving unit U31, a uniformity receiving unit U32;
the current receiving unit U31 sets different register addresses to realize the scan unit data register P311 … P31 n;
the uniformity receiving unit U32 sets different register addresses to realize the L1 … Ln uniformity register P321 … P32 n.
The data calculation module M4 comprises a line uniformity calculation unit U41, a total uniformity calculation unit U42 and a total uniformity calculation unit U43;
the line uniformity calculating unit U41 can realize that the L1 … Ln uniformity is calculated to be P411 … P41n by an averaging method of maximum and minimum values;
the total uniformity calculating unit U42 can realize total uniformity calculation P42 by an averaging method;
the total uniformity calculating unit U43 can realize the total uniformity calculating P43 by a variance calculating method.
The display module M5 can display: check if aluminum plate P51 is placed, show: the alumina plate has an oxide film uniformity value, uniformity value P52.
The process for detecting the uniformity of the aluminum oxide film based on line laser scanning is completed, and the process is required to be as follows: emitting line laser P11, whether the receiver receives the light signal P12, the received light intensity of each part is converted into the current signal P13, the emitting line laser P14 is stopped, the current intensity P15 of each part is calculated, the conveyor belt P21 is started, the conveyor belt is locked P22, the scanning part data register P311 … P31n, the uniformity of L1 … Ln is calculated P411 … P41n, the uniformity of L1 … Ln is registered P321 … P32n, the total uniformity is calculated P42, the total uniformity is calculated P43, and the display: check if aluminum plate P51 is placed, show: the alumina plate has an oxide film uniformity value P52.
The implementation process comprises the following steps:
as shown in fig. 2, the line laser scanning/receiving module M1 includes a line laser transmitter M11, a transmitter support M12, a line laser receiver M13, a receiver support M14, a conveyor belt module M2, and the aluminum plate to be measured is placed and adjusted according to the position shown in the figure, so that the line laser transmitted by the line laser transmitter M11 can be received by the line laser receiver M13;
as shown in fig. 3, when the apparatus of the present invention is started, the line laser transmitter M11 emits line laser P11, and the line laser is emitted to the aluminum plate to be measured, at this time, the receiving unit U131 in the line laser receiver M13 determines whether the receiver receives the optical signal P12, if the optical signal is not received, the line laser transmitter M11 stops emitting the line laser P14, the conveyor belt module M2 realizes conveyor belt locking P21, and the display module M5 realizes display: checking whether an aluminum plate is placed; if receiving the light signal, the photoelectric conversion unit U132 converts the light intensity received by each part into a current signal P13, the conveyor belt module M2 starts the conveyor belt P21, meanwhile, the current calculation unit U133 calculates the current intensity P15 of each part of the received linear laser light intensity, the register module M3 includes a current receiving unit U31 that registers the current intensity result of each linear laser scanning of each part in L1 … Ln (L1 is the first linear laser scanning result, and Ln is the nth linear laser scanning result);
as shown in fig. 5, the line uniformity calculating unit U41 in the data calculating module M4 calculates P411 the uniformity of the first line laser scanning result L1 in sequence in such a way that the maximum and minimum values are removed and then the average value is obtained, the L1 uniformity value is registered P321 in the uniformity value receiving unit U32 in the data registering module M3 until the nth line laser scanning result Ln uniformity value P41n is calculated, and the Ln uniformity value is registered P32 n;
as shown in fig. 5, the total uniformity calculating unit U42 in the data calculating module M4 performs an averaging operation on the uniformity of each line, so as to realize a total uniformity calculating P42;
as shown in fig. 4, the total uniformity calculating unit U44 in the data calculating module M4 performs variance calculation on the uniformity of each line to realize total uniformity calculation P43;
as shown in fig. 4, the calculation results of the total uniformity solution P42 and the total uniformity solution P43 are displayed by the display module M5: the alumina plate has an oxide film uniformity value, uniformity value P52.
The invention has the advantages that the whole aluminum plate can be detected without a sampling block; information can be collected to identify the position with large uniformity change of the oxide film; the device is simple and has no special requirement on the external environment.
Claims (6)
1. The utility model provides an aluminium oxide film homogeneity degree detection device based on line laser scanning which characterized in that: the system comprises a line laser scanning/receiving module, a conveyor belt module, a data registering module, a data resolving module and a display module; the line laser scanning/receiving module is used for detecting the uniformity of the aluminum oxide film to be detected on the conveyor belt module, the line laser scanning/receiving module is connected with the data registering module, the data registering module is connected with the data calculating module, and the data calculating module is connected with the display module.
2. The line laser scanning-based aluminum oxide film uniformity detection device of claim 1, wherein: the line laser scanning/receiving module comprises a line laser transmitter, a transmitter bracket, a line laser receiver and a receiver bracket;
the line laser transmitter can transmit line laser and stop transmitting the line laser;
the emitter support can support the line laser emitter and can adjust the incident angle of the line laser;
the line laser receiver comprises a receiving unit, a photoelectric conversion unit and a current calculation unit;
the receiving unit can judge whether the receiver receives the optical signal;
the photoelectric conversion unit can convert the received light intensity of each part into a current signal;
the current computing unit can be used for resolving the current intensity of each part;
the receiver support can support the line laser receiver and can adjust the receiving angle of the line laser.
3. The line laser scanning-based aluminum oxide film uniformity detection device according to claim 1 or 2, wherein: the conveyor belt module can realize the starting of the conveyor belt and the locking of the conveyor belt.
4. The line laser scanning-based aluminum oxide film uniformity detection device according to claim 1 or 2, wherein: the data registering module comprises a current receiving unit and a uniformity receiving unit;
the current receiving unit is provided with different register addresses, so that data register of the scanning part can be realized;
the uniformity receiving unit is provided with different register addresses, and uniformity register can be realized.
5. The line laser scanning-based aluminum oxide film uniformity detection device according to claim 1 or 2, wherein: the data resolving module comprises a line uniformity resolving unit, a total uniformity resolving unit and a total uniformity resolving unit;
the line uniformity calculating unit can realize uniformity calculation by an averaging method of maximum and minimum values;
the total uniformity calculating unit can realize total uniformity calculation through an averaging method;
the total uniformity calculating unit can realize total uniformity calculation by a variance calculating method.
6. The line laser scanning-based aluminum oxide film uniformity detection device according to claim 1 or 2, wherein: the display module can realize display: checking whether an aluminum plate is placed or not, and displaying: uniformity value and uniformity value of the oxide film of the aluminum plate.
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| CN201910954828.3A CN110658160B (en) | 2019-10-09 | 2019-10-09 | Aluminum oxide film uniformity degree detection device based on line laser scanning |
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2019
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