CN110656773B - Aluminum mould surface concrete cleaning device - Google Patents
Aluminum mould surface concrete cleaning device Download PDFInfo
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- CN110656773B CN110656773B CN201910935392.3A CN201910935392A CN110656773B CN 110656773 B CN110656773 B CN 110656773B CN 201910935392 A CN201910935392 A CN 201910935392A CN 110656773 B CN110656773 B CN 110656773B
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- plate
- grinding
- impact
- concrete
- brush
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G19/00—Auxiliary treatment of forms, e.g. dismantling; Cleaning devices
- E04G19/006—Cleaning devices
Abstract
The invention discloses an aluminum mould surface concrete cleaning device which comprises a rack, a power mechanism, an impact mechanism and a first brush, wherein the power mechanism is arranged on the rack; the power structure is arranged below the rack and used for driving the rack to move; the impact mechanism is connected to the rack in a sliding mode and can move up and down and is used for striking concrete on the surface of the aluminum mould; the first brush is arranged on the rack, and the first brush is arranged behind the impact mechanism and used for cleaning concrete crushed by the impact mechanism on the surface of the aluminum die. The device can replace manual work to treat the concrete on the surface of the aluminum template, reduces the labor intensity of personnel, and has good concrete removing effect and high working efficiency.
Description
Technical Field
The invention relates to the technical field of construction equipment, in particular to a device for cleaning concrete on the surface of an aluminum mould.
Background
In the field of constructional engineering, the application of the aluminum formwork construction process is more and more extensive, and in the construction process, the aluminum formwork is repeatedly disassembled, transported and re-installed. After the aluminum mould is used every time, the surface of the aluminum mould is adhered with solidified concrete, so that the quality of the wall surface formed by assembling and using the aluminum mould in the next use is influenced. In the prior art, a surface concrete is generally knocked by a tool for manually taking a heavy object, large concrete is knocked to be broken, and then a shovel is used for shoveling off small adhered objects on the surface of an aluminum die. The cleaning process is long in time consumption and high in labor intensity, pits, scratches and the like on the surface of the aluminum die are caused by non-uniform striking of the aluminum die, so that the service life of the aluminum die is influenced, and dust particles formed in the striking process are harmful to human bodies; in addition, the aluminum die can be sent to a factory for cleaning, and the factory cleaning device is generally a high-pressure water gun, sand blasting and shot blasting roller line body, so that the equipment is huge and is not suitable for being used on site.
Disclosure of Invention
The invention aims to provide a device capable of automatically cleaning concrete on the surface of an aluminum mould, and solves the problems that manual cleaning in the prior art wastes time and labor, pits and scratches can be caused on the surface of the aluminum mould, factory cleaning equipment is huge, and the device is not suitable for field use.
In view of the above, the invention provides a device for cleaning concrete on the surface of an aluminum mould, which comprises a frame, a power mechanism, an impact mechanism and a first brush;
the power mechanism is arranged below the rack and used for driving the rack to move;
the impact mechanism is connected to the rack in a sliding mode and can move up and down and is used for striking concrete on the surface of the aluminum mould;
the first brush is arranged on the rack, and the first brush is arranged behind the impact mechanism and used for cleaning concrete crushed by the impact mechanism on the surface of the aluminum die.
Preferably, power component includes action wheel, follow driving wheel and first motor, action wheel, follow driving wheel and first motor setting are in the frame below, first motor passes through sprocket chain drive the action wheel is rotatory.
Preferably, the impact mechanism comprises a second motor, a first slide rail and an impact plate assembly, the second motor and the first slide rail are arranged on the rack, a first slide block is arranged on the first slide rail and connected with the impact plate assembly, an eccentric wheel is arranged on the output end of the second motor and connected with the impact plate assembly through a rod end bearing.
Preferably, the impact plate assembly comprises a connecting plate, a transition plate and an impact plate, the connecting plate is connected with the first sliding block, the eccentric wheel is connected with the connecting plate through a rod end bearing, the transition plate is arranged below the connecting plate, the impact plate is arranged below the transition plate, a plurality of springs are arranged between the impact plate and the transition plate, a plurality of guide shafts are arranged on the transition plate, and the guide shafts are arranged in the springs in a penetrating mode.
Preferably, a plurality of back ridges are arranged below the impact plate.
Preferably, a grinding mechanism is arranged on the rack and is arranged behind the first brush, the grinding mechanism comprises a grinding disc capable of rotating, and the grinding disc is used for grinding small concrete on the surface of the aluminum mould cleaned by the first brush.
Preferably, the grinding mechanism comprises an electric push rod, a second slide rail and a grinding frame, the electric push rod and the second slide rail are arranged on the rack, the output end of the electric push rod is connected with the grinding frame, a second slide block is arranged on the second slide rail, the second slide block is connected with the grinding frame, the grinding frame can move up and down, and the grinding disc is arranged below the grinding frame.
Preferably, the polishing frame is provided with a third motor and a synchronizing wheel, the third motor drives the synchronizing wheel to rotate through a belt, and the synchronizing wheel is connected with the polishing disc through a synchronizing shaft.
Preferably, the grinding mechanism further comprises an adjusting plate, the adjusting plate is arranged at the output end of the electric push rod, and the adjusting plate is connected with the grinding frame in a sliding mode.
Preferably, a second brush and a release agent brushing mechanism are sequentially arranged behind the grinding mechanism, and the second brush and the release agent brushing mechanism are arranged on the rack.
Preferably, the demolding agent brushing mechanism comprises a supporting plate, a rotating plate, a hollow pipe and a rolling core, the supporting plate is arranged on the rack, the rotating plate is rotatably connected with the supporting plate, the hollow pipe is connected with the rotating plate, and the rolling core is communicated with the hollow pipe.
Compared with the prior art, the embodiment of the invention has the advantages that:
the device provided by the invention can realize the function of automatically cleaning the concrete on the surface of the aluminum template, the power mechanism provides power for the device to automatically advance when being opened, and the device can be manually pushed to move when being closed. Impact and hit through the eccentric wheel realization high-speed, can hit the concrete on garrulous aluminium mould surface to can not cause pit mar etc. to aluminium mould surface, then adopt the brush to sweep out the water congeal piece that hits garrulous, grinding mechanism clears up the fritter concrete on aluminium mould surface afterwards, then another brush, can clean up impurity such as aluminium mould surface concrete. The invention can replace manual work to process the concrete on the surface of the aluminum template, thereby reducing the labor intensity of personnel, having good effect of removing the concrete and high working efficiency.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a bottom view of the present invention;
FIG. 3 is a schematic view of an impact mechanism of the present invention;
FIG. 4 is a schematic view of a grinding mechanism of the present invention;
FIG. 5 is a schematic view of a brush release mechanism of the present invention;
in the figure: 1-a frame; 2, a power mechanism; 3-an impact mechanism; 4-a first brush; 5-a polishing mechanism; 6-brush release agent mechanism; 7-aluminum die; 8-a second brush; 301-a second motor; 302-a first coupling; 303-a bearing; 304-an inductor; 305-eccentric wheel; 306-rod end bearings; 307-a first slide rail; 308-a portal frame; 309-clamp spring; 310-a transition plate; 311-a spring; 312-an impingement plate; 313-a connecting plate; 501-electric push rod; 502-a second sled; 503-adjusting plate; 504-a third motor; 505-synchronous idler; 506-a second coupling; 507-a synchronizing wheel; 508-synchronous belt; 509-a tensioner; 510-grinding disc; 511-steel ball roller; 512-grinding frame; 601-a support plate; 602-a core roll; 603-rotating pins; 604-rotating plate; 605-a compacting plate; 606-hollow pipe; 607-linker.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
Unless expressly stated or limited otherwise, the terms "mounted," "connected," and "connected" are intended to be inclusive and mean, for example, that they may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example 1
Referring to fig. 1 to 5, the present embodiment provides an aluminum mold surface concrete cleaning apparatus, including a frame 1, a power mechanism 2, an impact mechanism 3, a first brush 4, a polishing mechanism 5, a second brush 8, and a mold release agent brushing mechanism 6, wherein the impact mechanism 3, the first brush 4, the polishing mechanism 5, the second brush 8, and the mold release agent brushing mechanism 6 are sequentially disposed on the frame 1.
The gantry 308 is arranged on the frame 1, the impact mechanism 3 comprises a second motor 301, a first sliding rail 307, a connecting plate 313, a transition plate 310 and an impact plate 312, the second motor 301 is arranged on the frame 1, the first sliding rail 307 is arranged on two arms of the front side of the gantry 308, a first sliding block is arranged on the first sliding rail 307 and connected with the connecting plate 313, a first coupling 302 is arranged on the second motor 301, an eccentric wheel 305 is connected on the first coupling 302, the eccentric wheel 305 is connected with the connecting plate 313 through a rod end bearing 306 arranged on the eccentric wheel 305, the transition plate 310 is arranged below the connecting plate 313, the impact plate 312 is arranged below the transition plate 310, the impact plate 312 and the transition plate 310 are connected through a plurality of springs 311, a plurality of guide shafts matched with the springs 311 are arranged below the transition plate 310, the guide shafts are arranged in the springs 311, and four ridges are arranged below the impact plate 312. Impact mechanism 3 passes through second motor 301 and eccentric wheel 305, can drive connecting plate 313 and be the up-and-down motion on first slide rail 307, thereby drive impact plate 312 up-and-down motion, carry out the high frequency striking to aluminium mould 7 surface, it makes impact mechanism 3 all can strike the concrete residue of co-altitude not to set up spring 311, and can prevent that second motor 301 card from pausing unable rotation when the residue is too high, it is stupefied to be equipped with 4 backs on the impact plate 312, can increase the impact area when guaranteeing impact effect.
The polishing mechanism 5 comprises an electric push rod 501, a second slide rail 502 and a polishing frame 512, the electric push rod 501 is arranged on the machine frame 1, the second slide rail 502 is arranged on two arms at the rear side of the portal frame 308, a second slide block is arranged on the second slide rail 502 and connected with the polishing frame 512, an adjusting plate 503 is arranged on the output end of the electric push rod 501, a slotted hole is formed in the adjusting plate 503, an adjusting pin is arranged on the polishing frame 512, and the adjusting pin penetrates through the slotted hole. The grinding frame 512 is provided with a third motor 504, four synchronizing wheels 507 and four grinding discs 510, the third motor is provided with a second coupler 506, the second coupler 506 is connected with one synchronizing wheel 507, the outer side of each synchronizing wheel 507 is sleeved with a synchronous belt 508, the third motor 504 can drive the four synchronizing wheels 507 to rotate at the same time, the grinding discs 510 correspond to the synchronizing wheels 507 one by one, namely one grinding disc 510 is connected with one synchronizing wheel 507, the grinding discs 510 are connected with the synchronizing wheels 507 through the synchronous shafts, and the grinding discs 510 can rotate under the driving of the synchronizing wheels 507. The grinding frame 512 is further provided with a tension pulley 509 and a synchronous idler pulley 505, the tension pulley 509 and the synchronous idler pulley 505 are arranged outside the synchronous belt 508 and abut against the synchronous belt 508, and the tension pulley 509 and the synchronous idler pulley 505 can move on the grinding frame 512, so that the working angle of the synchronous belt 508 to the synchronous pulley 507 can be adjusted. The grinding frame 512 is further provided with a steel ball roller 511, and the steel ball roller 511 is positioned at the lowest part of the grinding frame 512. Grinding machanism 5 passes through third motor 504 and synchronizing wheel 507, can drive the mill 510 and rotate, thereby can polish the fritter concrete on aluminium mould 7 surface, in operation, electric push rod 501 promotes mill 512 along second slide rail 502 downstream, when steel ball gyro wheel 511 supports at aluminium mould 7 surface, electric push rod 501 stop work, third motor 504 starts to polish, through the slotted hole on the regulating plate 503, mill 512 can freely reciprocate according to the high condition on aluminium mould 7 surface, can absorb aluminium mould 7 unevenness and local protruding influence that brings the card of polishing.
The release agent brushing mechanism 6 comprises a supporting plate 601, a rotating plate 604, a pressing plate 605, a hollow pipe 606 and a rolling core 602, wherein the supporting plate 601 is arranged on the machine frame 1, the rotating plate 604 is arranged on the supporting plate 601 through a rotating pin 603 arranged on the rotating plate 604, the rotating plate 604 can rotate on the supporting plate 601, one end of the hollow pipe 606 is arranged on the rotating plate 604 through the pressing plate 605, one end of the hollow pipe 606 is communicated with the rolling core 602 through a connector 607 arranged on the hollow pipe 606, the rolling core 602 is coated with a cotton yarn layer and has high adsorption capacity, when the release agent brushing mechanism is used, a release agent barrel can be placed on the machine frame 1, then the release agent barrel is communicated with the hollow pipe 606 through a water pump, a flow regulating valve and a water pipe, the rolling core 602 abuts against the aluminum mold 7, the release agent can be smeared on the surface of the aluminum mold 7, and the release agent brushing mechanism 6 can be regulated according to self weight through the rotating plate 604, so that the release agent brushing mechanism can be tightly attached to the aluminum mold 7, and even smearing is ensured.
The baffle is installed around this embodiment device, and when the barrier was run into to the baffle, the dolly can automatic stop, can prevent that the dolly from knocking into people or thing at the automatic operation in-process.
The device that this embodiment provided can realize the automatic clearance function of aluminium mould surface concrete, provides power when power unit opens and supplies the device to advance voluntarily, and when power unit closed, the manual work can the thrust unit remove. Impact mechanism passes through the eccentric wheel and realizes hitting at a high speed, can smash the concrete on aluminium mould surface to can not cause pit mar etc. to aluminium mould surface, then adopt the brush to sweep out the water congeal piece that smashes, grinding mechanism clears up the fritter concrete on aluminium mould surface afterwards, then another brush, can clean up impurity such as aluminium mould surface concrete. The device can replace manual work to treat the concrete on the surface of the aluminum template, reduces the labor intensity of personnel, and has good concrete removing effect and high working efficiency.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.
Claims (8)
1. A device for cleaning concrete on the surface of an aluminum mould is characterized by comprising a frame, a power mechanism, an impact mechanism and a first brush;
the power mechanism is arranged below the rack and used for driving the rack to move;
the impact mechanism is connected to the rack in a sliding mode and can move up and down and is used for striking concrete on the surface of the aluminum mould;
the first brush is arranged on the rack and behind the impact mechanism and used for cleaning concrete crushed by the impact mechanism on the surface of the aluminum mould;
the impact mechanism comprises a second motor, a first slide rail and an impact plate assembly, the second motor and the first slide rail are arranged on the rack, a first slide block is arranged on the first slide rail and connected with the impact plate assembly, an eccentric wheel is arranged at the output end of the second motor and connected with the impact plate assembly through a rod end bearing;
the impact plate assembly comprises a connecting plate, a transition plate and an impact plate, the connecting plate is connected with the first sliding block, the eccentric wheel is connected with the connecting plate through a rod end bearing, the transition plate is arranged below the connecting plate, the impact plate is arranged below the transition plate, a plurality of springs are arranged between the impact plate and the transition plate, a plurality of guide shafts are arranged on the transition plate, and the guide shafts penetrate through the springs.
2. The aluminum mold surface concrete cleaning device of claim 1, wherein a plurality of back ridges are arranged below the impact plate.
3. The aluminum mold surface concrete cleaning device according to claim 1, wherein a grinding mechanism is arranged on the machine frame, the grinding mechanism is arranged behind the first brush, the grinding mechanism comprises a rotatable grinding disc, and the grinding disc is used for grinding small concrete on the surface of the aluminum mold cleaned by the first brush.
4. The aluminum mold surface concrete cleaning device according to claim 3, wherein the grinding mechanism comprises an electric push rod, a second slide rail and a grinding frame, the electric push rod and the second slide rail are arranged on the machine frame, the output end of the electric push rod is connected with the grinding frame, a second slide block is arranged on the second slide rail and connected with the grinding frame, so that the grinding frame can move up and down, and the grinding disc is arranged below the grinding frame.
5. The aluminum mold surface concrete cleaning device according to claim 4, wherein a third motor and a synchronizing wheel are arranged on the grinding frame, the third motor drives the synchronizing wheel to rotate through a belt, and the synchronizing wheel is connected with the grinding disc through a synchronizing shaft.
6. The aluminum mold surface concrete cleaning device of claim 4, wherein the grinding mechanism further comprises an adjusting plate, the adjusting plate is arranged at the output end of the electric push rod, and the adjusting plate is connected with the grinding frame in a sliding mode.
7. The aluminum mold surface concrete cleaning device of claim 3, wherein a second brush and a mold release agent brushing mechanism are arranged after the grinding mechanism in sequence, and the second brush and the mold release agent brushing mechanism are arranged on the machine frame.
8. The aluminum mold surface concrete cleaning apparatus of claim 7, wherein the mold release agent brushing mechanism comprises a support plate, a rotating plate, a hollow tube and a rolling core, the support plate is arranged on the machine frame, the rotating plate is rotatably connected with the support plate, the hollow tube is connected with the rotating plate, and the rolling core is communicated with the hollow tube.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910935392.3A CN110656773B (en) | 2019-09-29 | 2019-09-29 | Aluminum mould surface concrete cleaning device |
| CN202110399523.8A CN113235923B (en) | 2019-09-29 | 2019-09-29 | Aluminum mould surface concrete cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910935392.3A CN110656773B (en) | 2019-09-29 | 2019-09-29 | Aluminum mould surface concrete cleaning device |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110399523.8A Division CN113235923B (en) | 2019-09-29 | 2019-09-29 | Aluminum mould surface concrete cleaning device |
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| Publication Number | Publication Date |
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| CN110656773A CN110656773A (en) | 2020-01-07 |
| CN110656773B true CN110656773B (en) | 2021-08-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910935392.3A Active CN110656773B (en) | 2019-09-29 | 2019-09-29 | Aluminum mould surface concrete cleaning device |
| CN202110399523.8A Active CN113235923B (en) | 2019-09-29 | 2019-09-29 | Aluminum mould surface concrete cleaning device |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN202110399523.8A Active CN113235923B (en) | 2019-09-29 | 2019-09-29 | Aluminum mould surface concrete cleaning device |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115283326B (en) * | 2022-08-25 | 2023-10-27 | 中交武汉港湾工程设计研究院有限公司 | Automatic cleaning device for special template of bridge tower |
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| DE102008027217B4 (en) * | 2008-06-06 | 2010-05-20 | Schwarz Gmbh | cleaning device |
| CN201679235U (en) * | 2009-09-27 | 2010-12-22 | 浦杰 | Reshaping integrated device for building template |
| CN205341345U (en) * | 2015-12-10 | 2016-06-29 | 武汉钢铁(集团)公司 | Scrape roller device |
| CN209362834U (en) * | 2018-04-08 | 2019-09-10 | 河南河阳鸿丰建材有限公司 | A kind of release agent painting device |
| CN108723955B (en) * | 2018-05-03 | 2020-09-29 | 芜湖懒人智能科技有限公司 | Grinding machine with adjustable range of machined surface |
| CN108842580B (en) * | 2018-06-12 | 2020-09-11 | 安徽师范大学 | Road repairing device |
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- 2019-09-29 CN CN202110399523.8A patent/CN113235923B/en active Active
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JPH1171899A (en) * | 1997-08-28 | 1999-03-16 | Akasaka Tekkosho:Kk | Cleaning device for concrete form |
| JP2003112130A (en) * | 2001-10-04 | 2003-04-15 | Site:Kk | Cleaner for aluminum scaffolding board |
| CN105040978A (en) * | 2015-07-13 | 2015-11-11 | 台澳铝业（台山）有限公司 | Mud-removing polishing equipment for building aluminum formworks |
| CN106481078A (en) * | 2016-11-22 | 2017-03-08 | 中国三冶集团有限公司 | A kind of template is cleared up automatically, painting device and method |
| CN207647182U (en) * | 2017-12-07 | 2018-07-24 | 山东德建集团有限公司 | A kind of construction template cleaning equipment |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN113235923A (en) | 2021-08-10 |
| CN110656773A (en) | 2020-01-07 |
| CN113235923B (en) | 2022-06-17 |
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