CN110653302A - Riveting machine with self-checking function - Google Patents
Riveting machine with self-checking function Download PDFInfo
- Publication number
- CN110653302A CN110653302A CN201810719352.0A CN201810719352A CN110653302A CN 110653302 A CN110653302 A CN 110653302A CN 201810719352 A CN201810719352 A CN 201810719352A CN 110653302 A CN110653302 A CN 110653302A
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- China
- Prior art keywords
- riveting
- self
- checking function
- platform
- divider
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
- B21D39/02—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of sheet metal by folding, e.g. connecting edges of a sheet to form a cylinder
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
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- Mechanical Engineering (AREA)
- Presses And Accessory Devices Thereof (AREA)
Abstract
The invention relates to a riveting machine with a self-checking function, which comprises: the middle part level of support frame is equipped with the riveting platform, and the fixed decollator that is equipped with of downside of riveting platform, the upside of riveting platform are equipped with the carousel, and partial decollator passes the riveting platform transmission and connects in the carousel, and the carousel upside is equipped with positioning fixture, and positioning fixture's top level is equipped with the fixed plate, is equipped with guide bar group between fixed plate and the riveting platform and supports. By using the riveting machine with the self-checking function, the qualification rate of products can be effectively improved by monitoring riveting parts in real time, the working speed is improved by matching the working gaps of the divider, the rotary table and the hydraulic device, and the riveting machine is simple in structure and easy to manufacture and install.
Description
Technical Field
The invention relates to the technical field of riveting machines, in particular to a riveting machine with a self-checking function.
Background
As is known, the riveting press utilizes punching equipment and a special connecting die to form a stress-free concentrated internal mosaic round point with certain tensile strength and shear strength through an instant strong high-pressure processing process according to the cold extrusion deformation of the plate material, and then two or more layers of plates with different materials and different thicknesses can be connected. The present riveting directly adopts the punching press riveting can't detect its precision and pressure to at every turn punching press all need place new blank after taking out the work piece in the anchor clamps and just can open another processing, wastes time and energy, and on the other hand, exists the clamping and brings certain potential safety hazard.
Disclosure of Invention
The application provides a riveting machine with self-checking function for solve among the prior art unable control to the riveting machine and lead to the reduction of qualification rate, the good problem that still has certain potential safety hazard that leads to processing to waste time and energy of another party's clamping structure.
In order to achieve the purpose, the invention adopts the technical scheme that:
a riveting machine with a self-checking function, comprising: the riveting device comprises a support frame, a riveting platform, a divider, a rotary table, a positioning clamp, a guide rod set, a fixed plate, a hydraulic device and a movable plate, wherein the riveting platform is horizontally arranged in the middle of the support frame, the divider is fixedly arranged on the lower side of the riveting platform, the rotary table is arranged on the upper side of the riveting platform, part of the divider penetrates through the riveting platform and is connected with the rotary table in a transmission manner, the positioning clamp is arranged on the upper side of the rotary table, the fixed plate is horizontally arranged above the positioning clamp, the guide rod set is arranged between the fixed plate and the riveting platform for supporting, the hydraulic device is fixedly arranged in the middle of the fixed plate, the hydraulic device penetrates through the downward end of the fixed plate and is fixedly connected with the movable plate, an all-directional punch positioning plate is arranged on the lower side of the movable plate, and, A pressure sensor;
a grating ruler and a control display are arranged on the upper side of the riveting platform, and the grating ruler is positioned on one side of the guide rod group;
a stroke sensor is arranged on one side of the fixed plate downwards;
the control display is respectively connected with the divider, the hydraulic device, the pressure sensor, the grating ruler and the travel sensor.
In the riveting press machine with the self-checking function, the grating ruler is located on one side of the movable plate.
In the riveting press machine with the self-checking function, the area of the omnibearing punch positioning plate covering the rotary table is one half of the rotary table.
The riveting machine with the self-checking function is characterized in that more than two positioning clamps are uniformly distributed on the turntable.
In the riveting press machine with the self-checking function, a guide hole is formed in the movable plate, and the guide rod is assembled in the guide hole.
In the riveting press machine with the self-checking function, the divider is a 180-degree divider.
The riveting press machine with the self-checking function is characterized in that a weight plate is arranged between the positioning clamp and the rotary table.
In the riveting machine with the self-checking function, a control switch device is arranged on the side edge of the riveting platform, and the control switch device is connected with the control display.
According to the riveting machine with the self-checking function of the embodiment, the scheme has the following effects:
1. the qualification rate of products can be effectively improved by monitoring the riveting component in real time;
2. the working speed is improved through the working clearance collocation of the divider, the rotary table and the hydraulic device;
3. based on the structural design of the rotary table and the riveting punch, the potential safety hazard is reduced when an operator takes a workpiece;
4. the structure is simple, and the manufacture and the installation are easy.
Drawings
FIG. 1 is a schematic structural diagram of a riveting machine with a self-checking function;
FIG. 2 is an enlarged view of a portion of a riveting machine having a self-test function;
FIG. 3 is a front view of a riveting machine with self-test function;
FIG. 4 is a schematic diagram illustrating the turning of a movable plate of a riveting machine with a self-checking function;
fig. 5 is a schematic view showing the connection of parts of a riveting machine having a self-checking function.
Reference is made to the following in corresponding reference numbers in the drawings of the specification:
the riveting device comprises a support frame 1, a riveting platform 2, a divider 3, a turntable 4, a positioning clamp 5, a guide rod group 6, a fixed plate 7, a hydraulic device 8, a movable plate 9, an omnibearing punch positioning plate 10, a riveting punch 11, a pressure sensor 12, a grating ruler 13, a control display 14, a guide hole 15, a heavy plate 16, a control switch device 17, a stroke sensor 18 and an ejecting device 19.
Detailed Description
In order to make the technical means, the characteristics, the purposes and the functions of the invention easy to understand, the invention is further described with reference to the specific drawings.
As shown in fig. 1, 2 and 3, the present invention provides a riveting machine with a self-checking function, including: the riveting device comprises a support frame 1, a riveting platform 2, a divider 3, a rotary table 4, a positioning fixture 5, a guide rod set 6, a fixing plate 7, a hydraulic device 8 and a movable plate 9, wherein the riveting platform 2 is horizontally arranged in the middle of the support frame 1, the divider 3 is fixedly arranged on the lower side of the riveting platform 2, the rotary table 4 is arranged on the upper side of the riveting platform 2, part of the divider 3 penetrates through the riveting platform 2 to be connected to the rotary table 4 in a transmission manner, the positioning fixture 5 is arranged on the upper side of the rotary table 4, the fixing plate 7 is horizontally arranged above the positioning fixture 5, the guide rod set 6 is arranged between the fixing plate 7 and the riveting platform 2 to support, the hydraulic device 8 is fixedly arranged in the middle of the fixing plate 7, the downward end of the hydraulic device 8 penetrating through the fixing plate 7 is fixedly connected with the movable plate 9, an omnibearing punch positioning plate 10 is arranged on the, A pressure sensor 12; a grating ruler 13 and a control display 14 are arranged on the upper side of the riveting platform 2, and the grating ruler 13 is positioned on one side of the guide rod group 6; the further support frame 1 is used as a too high product and is used as a support, the space at the lower part of the support frame can be used for arranging the divider 3, the riveting platform 2 is used for positioning the turntable 4 and positioning the divider 3 at the lower side, the divider 3 rotates under the control of the control switch device 17, the angle of single rotation is 180 degrees, and the positioning clamp 5 is used for fixing a workpiece to be machined. The guide rod set 6 has two first supporting fixing plates 7 and a second pair of movable plates 9 for guiding. The fixed plate 7 is used for supporting two hydraulic devices 8, the movable plate 9 is hung, the hydraulic devices 8 are fixedly connected with the movable plate 9 again, and the movable plate 9 can be driven to ascend and descend by the aid of expansion and contraction of the hydraulic devices 8, so that riveting of workpieces to be machined in the positioning clamp 5 by the riveting punch 11 is achieved.
In the embodiment of the present invention, a stroke sensor 18 is provided downward at one side of the fixed plate 7; further, the stroke sensor 18 detects the displacement distance of the movable plate 9.
As shown in fig. 5, in the embodiment of the present invention, the control display 14 is connected to the divider 3, the hydraulic device 8, the pressure sensor 12, the grating ruler 13, and the stroke sensor 18, further, the control display 14 controls the divider 3 to rotate 180 degrees, so as to implement the workpiece quick-change function, the pressure sensor 12 detects a pressure value pressed down by the hydraulic device 8, the grating ruler 13 can detect a unique distance of the movable plate 9, and in another embodiment, the number of the grating rulers 13 is two, and the two grating rulers are located on two sides of the turntable 4 respectively, and are used for detecting a rotation angle of the turntable 4, and detecting whether the turntable 4 rotates 180 degrees each time.
In the embodiment of the present invention, the grating ruler 13 is located at one side of the movable plate 9, further, the grating ruler 13 measures the formation of the movable plate 9, the measured data is transmitted to the database in the control display 14 for recording, and further, the database in the control display 14 records the rotation times of the divider 3, the hydraulic pressure value of the hydraulic device 8, and the pressure value detected by the pressure sensor 12.
In the embodiment of the invention, the area of the omnibearing punch positioning plate 10 covering the rotary disc 4 is half of that of the rotary disc 4, further, in the actual work, the control switch device 17 is used for controlling and starting the divider 3 to work, the divider 3 controls the rotary disc 4 to rotate for 180 degrees in each action, in the embodiment, when the rotation angle of the divider 3 is 180 degrees, the number of the positioning clamps 5 on the rotary disc 4 is required to be two, the work process is that the first positioning clamp 5 is installed with a workpiece, the divider 3 rotates for 180 degrees, the riveting punch 11 is hit on the workpiece in the first positioning clamp 5, meanwhile, the workpiece is installed on the second positioning clamp 5, when the rotary disc 4 rotates for 180 degrees, the first positioning clamp 5 is displaced out of the lower part of the riveting punch 11, the second positioning clamp 5 installed with the workpiece rotates to the lower part of the riveting punch 11 to perform riveting, at this time, the processed workpiece in the first positioning jig 5 can be taken out.
In the embodiment of the invention, an ejection device 19 is installed in the positioning jig 5, where the ejection device can eject the machined workpiece out of the positioning jig 5 instead of manually.
In another embodiment, two or more positioning jigs 5 are arranged on the upper side of the rotary plate 4, if the number of the positioning jigs 5 is 3, the divider 3 is selected to rotate by 120 degrees, if the divider 3 is selected to rotate by 90 degrees, the number of the positioning jigs 5 is 4, and so on, but if the number of the positioning jigs 5 is too large, the actual operation is affected, and the number of the positioning jigs 5 is set to be 4 at the maximum, so that the overall layout and the space for rotating the rotary plate 4 are not affected.
In the embodiment of the present invention, the movable plate 9 is provided with a guide hole 15, the guide rod set 6 is provided in the guide hole 15, and the further sliding plate 9 can be sleeved outside the guide rod set 6 by using the guide hole 15, and is not biased when moving up and down.
In a specific embodiment of the present invention, the divider 3 is a 180-degree divider 3.
In the embodiment of the present invention, a weight plate 16 is provided between the positioning jig 5 and the turntable 4, and the further weight plate 16 can buffer the weight applied to the turntable 4 by the positioning jig 5 and increase the service life of the turntable 4.
In the embodiment of the present invention, a control switch device 17 is disposed on a side of the riveting platform 2, the control switch device 17 is connected to the control display 14, and further, the hydraulic device 8 and the divider 3 can be controlled by the control switch device 17.
In conclusion, the riveting machine with the self-checking function can effectively improve the qualification rate of products by monitoring riveting parts in real time, improve the working speed by matching the working gaps of the divider, the rotary table and the hydraulic device, reduce the occurrence of potential safety hazards when operators take workpieces on the basis of the structural design of the rotary table and the riveting punch head, and is simple in structure and easy to manufacture and install.
Specific embodiments of the invention have been described above. It is to be understood that the invention is not limited to the particular embodiments described above, in that devices and structures not described in detail are understood to be implemented in a manner common in the art; various changes or modifications may be made by one skilled in the art within the scope of the claims without departing from the spirit of the invention, and without affecting the spirit of the invention.
Claims (8)
1. A riveting press machine with self-checking function, characterized by comprising: the riveting device comprises a support frame, a riveting platform, a divider, a rotary table, a positioning clamp, a guide rod set, a fixed plate, a hydraulic device and a movable plate, wherein the riveting platform is horizontally arranged in the middle of the support frame, the divider is fixedly arranged on the lower side of the riveting platform, the rotary table is arranged on the upper side of the riveting platform, part of the divider penetrates through the riveting platform and is connected with the rotary table in a transmission manner, the positioning clamp is arranged on the upper side of the rotary table, the fixed plate is horizontally arranged above the positioning clamp, the guide rod set is arranged between the fixed plate and the riveting platform for supporting, the hydraulic device is fixedly arranged in the middle of the fixed plate, the hydraulic device penetrates through the downward end of the fixed plate and is fixedly connected with the movable plate, an all-directional punch positioning plate is arranged on the lower side of the movable plate, and, A pressure sensor;
a grating ruler and a control display are arranged on the upper side of the riveting platform, and the grating ruler is positioned on one side of the guide rod group;
a stroke sensor is arranged on one side of the fixed plate downwards;
the control display is respectively connected with the divider, the hydraulic device, the pressure sensor, the grating ruler and the travel sensor.
2. The riveting press machine with self-checking function according to claim 1, characterized in that the grating ruler is positioned at one side of the movable plate.
3. The self-checking function rivet pressing machine according to claim 1, wherein the area of the full position punch positioning plate covering the rotary table is half of the area of the rotary table.
4. The riveting press machine with self-checking function according to claim 1, wherein more than two positioning clamps are uniformly distributed on the turntable.
5. The riveting press machine with self-checking function according to claim 1, wherein the movable plate is provided with a guide hole therein, and the guide rod is assembled in the guide hole.
6. The riveting machine with self-checking function according to claim 1, wherein the splitter is a 180-degree splitter.
7. The riveting press machine with self-checking function according to claim 1, wherein a weight plate is arranged between the positioning clamp and the turntable.
8. The riveting press machine with self-checking function according to claim 1, wherein the riveting press platform is provided with a control switch device at the side, and the control switch device is connected with the control display.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810719352.0A CN110653302A (en) | 2018-06-29 | 2018-06-29 | Riveting machine with self-checking function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810719352.0A CN110653302A (en) | 2018-06-29 | 2018-06-29 | Riveting machine with self-checking function |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110653302A true CN110653302A (en) | 2020-01-07 |
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ID=69028440
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810719352.0A Pending CN110653302A (en) | 2018-06-29 | 2018-06-29 | Riveting machine with self-checking function |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110653302A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111804866A (en) * | 2020-07-14 | 2020-10-23 | 珠海市精实测控技术有限公司 | Riveting equipment |
| CN113319205A (en) * | 2021-06-03 | 2021-08-31 | 东莞科进实业有限公司 | Metal box automatic processing riveting equipment and manufacturing process thereof |
-
2018
- 2018-06-29 CN CN201810719352.0A patent/CN110653302A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111804866A (en) * | 2020-07-14 | 2020-10-23 | 珠海市精实测控技术有限公司 | Riveting equipment |
| CN111804866B (en) * | 2020-07-14 | 2022-03-15 | 珠海市精实测控技术有限公司 | Riveting equipment |
| CN113319205A (en) * | 2021-06-03 | 2021-08-31 | 东莞科进实业有限公司 | Metal box automatic processing riveting equipment and manufacturing process thereof |
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