CN110644159A - Multi-temperature-control-area spray box and continuous impregnation and bleaching process - Google Patents
Multi-temperature-control-area spray box and continuous impregnation and bleaching process Download PDFInfo
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- CN110644159A CN110644159A CN201910861148.7A CN201910861148A CN110644159A CN 110644159 A CN110644159 A CN 110644159A CN 201910861148 A CN201910861148 A CN 201910861148A CN 110644159 A CN110644159 A CN 110644159A
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- cloth
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- spraying
- box
- temperature
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
Abstract
The invention discloses a multi-temperature-control-area spraying box which comprises a box body and a plurality of spraying devices, wherein a cloth feeding device is arranged on the left side of the box body, cloth carrying equipment is arranged in the box body, a plurality of circulating pumps for driving the cloth carrying equipment on the upper part to operate are arranged below the cloth carrying equipment, the plurality of spraying devices are further arranged right above the cloth carrying equipment at intervals, each spraying device comprises a spraying pipeline and a porous spraying head which are connected, and a liquid sealing and cloth discharging device is arranged on the right side of the box body. The invention has less process procedures, integrates three steps of desizing, scouring and bleaching, and greatly reduces the energy consumption of water, electricity, steam and the like; the dosage of various chemicals is reduced; the process is simple, and the labor amount is reduced; the equipment is simple, the number of the equipment is small, and the investment of the equipment is reduced; the damage degree of the fiber can be better controlled, and the product quality is improved.
Description
Technical Field
The invention relates to the technical field of boiling-off and bleaching one-step one-bath production process equipment, in particular to a multi-temperature-control-area spray box and a continuous dipping and bleaching process.
Background
At present, there are two methods for desizing, scouring and bleaching the fabrics containing size: batch impregnation and continuous roll steaming. The batch impregnation method has the advantages that: the fabric is placed in a heating medium-water and is uniformly heated, a linear temperature rise curve from low temperature to high temperature (from room temperature to 100 ℃) can be realized, and besides the size and various impurities on the fabric can be effectively removed, the damage degree of the fiber can be well controlled; the disadvantages are that: the scouring and bleaching quality stability is poor, the dyeing and printing stability is influenced, the consumption of water, electricity and steam is high, the labor intensity is high and the like, so that the intermittent impregnation method is rarely adopted. The continuous rolling steaming method has the advantages of good scouring and bleaching quality stability, small water, electricity and steam consumption, low labor intensity and the like, and is a method commonly adopted in the current industry.
However, the treatment process before the continuous roll steaming method has prominent defects, and no matter whether the desizing, the scouring and the hydrogen peroxide bleaching are carried out independently, or the desizing and the scouring are carried out in one step, the scouring and the hydrogen peroxide bleaching are carried out in one step, and the desizing, the scouring and the hydrogen peroxide bleaching are carried out in one step, only the hydrogen peroxide is used, because the high-temperature steaming temperature (100 ℃) is directly adopted, the temperature rise speed difference of the fabrics in and out of the stacked fabric layer with certain density and certain thickness is large, the decomposition conditions of the hydrogen peroxide are inevitably different, the uniformity of the scouring and bleaching effect (whiteness and capillary effect) and the damage degree of the fibers are also large, even the local fibers of the fabrics are severely damaged, and the excessive fiber damage can influence the subsequent processing, such as the phenomenon of edge breakage in mercerization and the like.
The desizing, scouring and bleaching one-bath one-step rolling-steaming pretreatment process is rarely applied to actual production, and a three-step process for desizing, scouring and bleaching is adopted in most cases, wherein the process flow and the main process conditions are as follows:
padding desizing liquid → steaming (100 ℃ multiplied by 60-90 minutes) or hot piling (60-70 ℃ multiplied by more than 6 hours) → washing → padding scouring liquid → steaming (100 ℃ multiplied by 60-90 minutes) → washing → padding bleaching liquid → steaming (100 ℃ multiplied by 45-60 minutes) → washing.
In summary, when bleaching or scouring, bleaching-bath one-step treatment or desizing, scouring and bleaching-bath one-step treatment are carried out by using hydrogen peroxide, controlling the decomposition direction (various decomposition products) and the decomposition speed of the hydrogen peroxide is the key of the process technology, wherein the control of the temperature rise speed requires slow temperature rise, namely the higher the temperature rise speed is, the more oxygen generated by decomposition of the hydrogen peroxide and the more radical seriously damaging fibers are, so that the whiteness of the fabric is reduced, and more importantly, the damage degree of the fibers is increased.
Disclosure of Invention
The invention discloses a multi-temperature-control-area spraying box, which aims to solve the technical problems of excessively high decomposition speed of hydrogen peroxide and scouring and bleaching uniformity and fiber damage.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides a many accuse warm areas spray the case, includes box and a plurality of spray set, the left side of box sets into the cloth device, and the internally mounted of box has a year cloth equipment, and the below of carrying the cloth equipment sets up a plurality of cloth equipment moving circulating pumps that carry that are used for driving upper portion, carries and still installs a plurality of spray set directly over the cloth equipment at intervals, and spray set is including the spray line and the porous shower head that are connected, and the right side of box sets up liquid and seals and goes out the cloth device.
As a further preferred of the present invention, the cloth carrying apparatus is of a crawler type or a roller bed type, and both the crawler belt and the roller bed of the cloth carrying apparatus may be provided in a single-layer or multi-layer arrangement structure in the box.
In a further preferred embodiment of the present invention, the number of the spraying devices is at least 8 to 16, and the distance between the two spraying devices is 1000 mm.
The further optimization of the invention is that the temperature of the spraying liquid in the spraying device is 25-100 ℃, and the spraying treatment time is 60-90 min.
The continuous dipping and blanching process adopts the multi-temperature-control-area spraying box, and the treatment process of the fabric in the multi-temperature-control-area spraying box comprises the following steps:
the fabric with pulp is fed into the cloth carrying equipment in the box body sequentially through the cloth feeding device and the steam sealing in a flat and good condition or in a rope shape, a piled cloth layer formed by piling up the fabric slowly moves forwards along the cloth carrying equipment under the driving of the circulating pump, meanwhile, a plurality of spray heads above the cloth carrying equipment continuously spray chemical solution to the piled cloth layer, and the piled cloth layer is subjected to spraying treatment by the plurality of spray devices and then leaves the box body through the liquid sealing and the cloth discharging device.
As a further preferred aspect of the present invention, the chemical solution includes a solution for desizing, scouring, and bleaching a fabric.
As a further preferred aspect of the present invention, the operation speed of the circulation pump is adjustable according to the length of the cloth carrier, and the longer the cloth carrier is, the faster the operation speed of the circulation pump is.
As a further preferred aspect of the present invention, the number of the spray devices may be adjusted according to the length of the cloth carrier, and the longer the cloth carrier is, the greater the number of the spray devices is.
As a further optimization of the invention, when the number of the spraying devices in the box body is 8, the temperature of the spraying liquid in the first spraying device is 60-70 ℃, the temperature of the spraying liquid in the second spraying device is 70-80 ℃, the temperature of the spraying liquid in the third spraying device is 80-90 ℃, the temperatures of the fourth to eighth spraying liquids are 94-95 ℃, and the spraying time is 60min, so that the linear temperature rise process in the intermittent production process is realized.
As a further preferred aspect of the present invention, the shower device is composed of a plurality of porous shower pipes connected in parallel.
The beneficial effect of the invention is that,
(1) the process has less working procedures, integrates three steps of desizing, scouring and bleaching, and greatly reduces the energy consumption of water, electricity, steam and the like;
(2) the dosage of various chemicals such as caustic soda, hydrogen peroxide, surfactant and the like is obviously reduced;
(3) the process is simple, less labor is needed, and the labor amount is reduced;
(4) the equipment is simple, the number of the equipment is small, the investment of the equipment can be greatly reduced, and the production cost of enterprises is reduced;
(5) can better control the damage degree of the fiber and improve the product quality.
Drawings
FIG. 1 is a schematic structural view of a cloth carrying device in the invention in a crawler type;
FIG. 2 is a schematic structural view of the cloth carrying apparatus of the present invention in a roller bed type;
fig. 3 is a schematic structural view of the spraying device of the present invention.
Wherein, 1, a box body; 2. a cloth feeding device; 3. sealing by steam; 4. a spraying device; 41. a porous shower pipe; 5. a circulation pump; 6. a crawler belt; 7. a roller bed; 8. sealing the opening with liquid; 9. and a cloth discharging device.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
As shown in fig. 1, a multi-temperature control area spray box comprises a box body 1 and a plurality of spray devices 4, wherein a cloth placing device 2 is arranged on the left side of the box body 1, a cloth carrying device is arranged inside the box body 1, a plurality of circulating pumps 5 used for driving the cloth carrying device on the upper portion to run are arranged below the cloth carrying device, the plurality of spray devices 4 are further arranged right above the cloth carrying device at intervals, each spray device 4 comprises a spray pipeline and a porous spray header which are connected, and a liquid seal 8 and a cloth discharging device 9 are arranged on the right side of the box body 1.
The continuous dipping and blanching process adopts the multi-temperature-control-area spraying box, and the treatment process of the fabric in the multi-temperature-control-area spraying box comprises the following steps:
the fabric with pulp is sent to the cloth carrying equipment in the box body 1 through the cloth inlet device 2 and the steam seal port 3 in sequence in a flat and good-luck state, a cloth stacking layer formed by stacking the fabric moves forwards slowly along the cloth carrying equipment, meanwhile, a plurality of spray heads above the cloth carrying equipment continuously spray chemical solution to the cloth stacking layer, and the cloth stacking layer leaves the box body 1 through the liquid seal port 8 and the cloth outlet device 9 after being sprayed by the plurality of spray devices 4.
In particular, the chemical solutions include solutions for desizing, scouring, and bleaching fabrics.
In particular, the speed of the circulation pump 5 can be adjusted according to the length of the cloth-carrying device, the longer the cloth-carrying device, the faster the circulation pump 5 runs.
In particular, the number of spraying devices 4 can also be adjusted according to the length of the cloth-carrying device, the longer the cloth-carrying device, the greater the number of spraying devices 4.
Particularly, the cloth carrying equipment is divided into the crawler belts 6, the crawler belts 6 in the cloth carrying equipment can be arranged in a single-layer or multi-layer arrangement structure, and the crawler belts 6 and the roller beds 7 are arranged in multiple layers, so that the floor area of the equipment can be greatly reduced.
Specifically, the number of the spray devices 4 is 8, and the distance between the two spray devices 4 is 1000 mm.
Particularly, the temperature range of the spraying liquid in the spraying device 4 is 25-50 ℃, and the spraying treatment time is 70-90 min.
Particularly, when the number of the spraying devices 4 in the box body 1 is 8, as shown in fig. 1, the temperature of the spraying liquid in the first spraying device 4 is 65 ℃, the temperature of the spraying liquid in the second spraying device 4 is 75 ℃, the temperature of the spraying liquid in the third spraying device 4 is 85 ℃, the temperatures of the fourth to eighth spraying liquids are 95 ℃, and the spraying time is 60min, so that the linear temperature rise process in the intermittent production process is realized.
Specifically, the spraying device 4 is composed of three parallel multi-hole spraying pipes 41, and as shown in fig. 3, the liquid is sprayed onto the cloth carrying apparatus through the spraying holes on the multi-hole spraying pipes 41.
Example 2
As shown in fig. 1, a multi-temperature control area spray box comprises a box body 1 and a plurality of spray devices 4, wherein a cloth placing device 2 is arranged on the left side of the box body 1, a cloth carrying device is arranged inside the box body 1, a plurality of circulating pumps 5 used for driving the cloth carrying device on the upper portion to run are arranged below the cloth carrying device, the plurality of spray devices 4 are further arranged right above the cloth carrying device at intervals, each spray device 4 comprises a spray pipeline and a porous spray header which are connected, and a liquid seal 8 and a cloth discharging device 9 are arranged on the right side of the box body 1.
The continuous dipping and blanching process adopts the multi-temperature-control-area spraying box, and the treatment process of the fabric in the multi-temperature-control-area spraying box comprises the following steps:
the fabric with pulp is sent into the cloth carrying equipment in the box body 1 through the cloth inlet device 2 and the steam seal port 3 in sequence in a rope shape, a cloth stacking layer formed by stacking the fabric moves forwards slowly along the cloth carrying equipment, meanwhile, a plurality of spray heads above the cloth carrying equipment continuously spray chemical solution to the cloth stacking layer, and the cloth stacking layer leaves the box body 1 through the liquid seal port 8 and the cloth outlet device 9 after being sprayed by the plurality of spray devices 4.
The chemical solution comprises a solution for desizing, scouring and bleaching the fabric;
in particular, the speed of the circulation pump 5 can be adjusted according to the length of the cloth-carrying device, the longer the cloth-carrying device, the faster the circulation pump 5 runs.
In particular, the number of spraying devices 4 can also be adjusted according to the length of the cloth-carrying device, the longer the cloth-carrying device, the greater the number of spraying devices 4.
Particularly, the cloth carrying equipment is divided into the roller beds 7, the beds in the cloth carrying equipment can be arranged in the box body 1 in a single-layer or multi-layer arrangement structure, the crawler belts 6 and the roller beds 7 are arranged in multiple layers, and the occupied area of the equipment can be greatly reduced.
Specifically, the number of the spray devices 4 is 8, and the distance between the two spray devices 4 is 1000 mm.
Particularly, the temperature range of the spraying liquid in the spraying device 4 is 40-100 ℃, and the spraying treatment time is 60-80 min.
Particularly, when the number of the spraying devices 4 in the box body 1 is 8, as shown in fig. 1, the temperature of the spraying liquid in the first spraying device 4 is 70 ℃, the temperature of the spraying liquid in the second spraying device 4 is 80 ℃, the temperature of the spraying liquid in the third spraying device 4 is 90 ℃, the temperatures of the fourth to eighth spraying liquids are 96 ℃, and the spraying time is 60min, so that the linear temperature rise process in the intermittent production process is realized.
Specifically, the spraying device 4 is composed of three parallel multi-hole spraying pipes 41, and as shown in fig. 3, the liquid is sprayed onto the cloth carrying apparatus through the spraying holes on the multi-hole spraying pipes 41.
According to the invention, the fabric with pulp is sequentially sprayed by the plurality of spraying devices 4 in the box body 1, so that three steps of desizing, scouring and bleaching are integrated, the traditional three-step process of independently performing size, scouring and bleaching is replaced, the process is simple, required equipment is less, the equipment investment and the labor investment of enterprises are reduced, and the energy consumption is saved.
In the process, the linear temperature rise process is slow, the problem of poor uniformity of scouring and bleaching effects (namely whiteness and capillary effect) caused by decomposition of hydrogen peroxide is thoroughly solved, and the damage degree of fibers is reduced.
It is to be understood that the above description is not intended to limit the present invention, and the present invention is not limited to the above examples, and those skilled in the art may make modifications, alterations, additions or substitutions within the spirit and scope of the present invention.
Claims (10)
1. The utility model provides a many accuse warm area spray box, its characterized in that, includes box and a plurality of spray set, the left side of box sets up into the cloth device, and the internally mounted of box has a year cloth equipment, and the below of carrying the cloth equipment sets up a plurality of cloth equipment moving circulating pumps that are used for driving upper portion, carries and still installs a plurality of spray set directly over the cloth equipment with interval, and spray set is including the spray line and the porous shower head that are connected, and the right side of box sets up liquid and seals and go out the cloth device.
2. The spray box with multiple temperature control areas according to claim 1, wherein the cloth carrying device is of a crawler type or a roller bed type, and the crawler type or the roller bed of the cloth carrying device can be arranged in a single-layer or multi-layer arrangement structure in the box body.
3. The spray box with multiple temperature control areas according to claim 1, wherein the number of the spray devices is at least 8-16, and the distance between the two spray devices is 1000 mm.
4. The spray box with multiple temperature control areas according to claim 1, wherein the temperature of the spray liquid in the spray device is in the range of 25-100 ℃, and the spray treatment time is 60-90 min.
5. A continuous dipping and blanching process, which adopts a multi-temperature-control-area spray box as claimed in any one of claims 1 to 4, and is characterized in that the treatment process of fabrics in the multi-temperature-control-area spray box is as follows:
the fabric with pulp is fed into the cloth carrying equipment in the box body sequentially through the cloth feeding device and the steam sealing in a flat and good condition or in a rope shape, a piled cloth layer formed by piling up the fabric slowly moves forwards along the cloth carrying equipment under the driving of the circulating pump, meanwhile, a plurality of spray heads above the cloth carrying equipment continuously spray chemical solution to the piled cloth layer, and the piled cloth layer is subjected to spraying treatment by the plurality of spray devices and then leaves the box body through the liquid sealing and the cloth discharging device.
6. A continuous impregnation, kiering and scouring process as claimed in claim 5, wherein said chemical solution comprises a solution for desizing, scouring and bleaching the fabric.
7. A continuous impregnation and blanching process according to claim 5 wherein the speed of the circulation pump is adjustable by the length of the cloth carrier, the longer the cloth carrier the faster the circulation pump.
8. A continuous impregnation and blanching process according to claim 5 wherein the number of spray means may also be adjusted according to the length of the cloth carrier, the longer the cloth carrier the greater the number of spray means.
9. A continuous dipping and blanching process as claimed in claim 5, wherein when the number of the spray devices in the box body is 8, the temperature of the spray liquid in the first spray device is 60-70 ℃, the temperature of the spray liquid in the second spray device is 70-80 ℃, the temperature of the spray liquid in the third spray device is 80-90 ℃, the temperature of the fourth to eighth spray liquids is 94-95 ℃, and the spraying time is 60min, so that the linear temperature rise process in the intermittent production process is realized.
10. A continuous impregnation and blanching process according to claim 9 wherein the spraying means comprises a plurality of porous spraying pipes connected in parallel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910861148.7A CN110644159A (en) | 2019-09-12 | 2019-09-12 | Multi-temperature-control-area spray box and continuous impregnation and bleaching process |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910861148.7A CN110644159A (en) | 2019-09-12 | 2019-09-12 | Multi-temperature-control-area spray box and continuous impregnation and bleaching process |
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| CN110644159A true CN110644159A (en) | 2020-01-03 |
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| CN201910861148.7A Pending CN110644159A (en) | 2019-09-12 | 2019-09-12 | Multi-temperature-control-area spray box and continuous impregnation and bleaching process |
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| CN104195779A (en) * | 2014-09-19 | 2014-12-10 | 张志君 | Open-width continuous high-speed scouring, bleaching and whitening combine for chemical-fiber woven fabric |
| CN204112047U (en) * | 2014-09-19 | 2015-01-21 | 张志君 | Adopt the technological equipment of scouringing and bleaching in the continuous liquid of chemical & blended fabric open width of environmental auxiliary agent |
| CN104846576A (en) * | 2015-04-28 | 2015-08-19 | 青岛大学 | Heat preservation technology for continuous dip bleaching stage of one bath one step method for cotton fabric and cotton blended fabric |
| CN105002682A (en) * | 2015-09-08 | 2015-10-28 | 泰安康平纳机械有限公司 | Continuous rolling scouring process scouring and bleaching machine and scouring and bleaching process thereof |
| CN107447407A (en) * | 2017-08-07 | 2017-12-08 | 淄博祥源纺织有限公司 | The quick dyeing and finishing pre-treatment combination machine of towel fabric open width |
| CN207259761U (en) * | 2017-08-07 | 2018-04-20 | 淄博祥源纺织有限公司 | A kind of cotton fabrics are segmented short liquor ratio Scouring and bleaching process equipment |
| CN107938207A (en) * | 2017-12-21 | 2018-04-20 | 青岛大学 | Bath single step leaching drift machine and leaching bleaching method are boiled for open-width knitted fabric serialization |
| CN108193413A (en) * | 2017-12-21 | 2018-06-22 | 青岛大学 | Single step leaching drift machine and leaching bleaching method are boiled-bathe for cylindrical fabric serialization |
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2019
- 2019-09-12 CN CN201910861148.7A patent/CN110644159A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104195779A (en) * | 2014-09-19 | 2014-12-10 | 张志君 | Open-width continuous high-speed scouring, bleaching and whitening combine for chemical-fiber woven fabric |
| CN204112047U (en) * | 2014-09-19 | 2015-01-21 | 张志君 | Adopt the technological equipment of scouringing and bleaching in the continuous liquid of chemical & blended fabric open width of environmental auxiliary agent |
| CN104846576A (en) * | 2015-04-28 | 2015-08-19 | 青岛大学 | Heat preservation technology for continuous dip bleaching stage of one bath one step method for cotton fabric and cotton blended fabric |
| CN105002682A (en) * | 2015-09-08 | 2015-10-28 | 泰安康平纳机械有限公司 | Continuous rolling scouring process scouring and bleaching machine and scouring and bleaching process thereof |
| CN107447407A (en) * | 2017-08-07 | 2017-12-08 | 淄博祥源纺织有限公司 | The quick dyeing and finishing pre-treatment combination machine of towel fabric open width |
| CN207259761U (en) * | 2017-08-07 | 2018-04-20 | 淄博祥源纺织有限公司 | A kind of cotton fabrics are segmented short liquor ratio Scouring and bleaching process equipment |
| CN107938207A (en) * | 2017-12-21 | 2018-04-20 | 青岛大学 | Bath single step leaching drift machine and leaching bleaching method are boiled for open-width knitted fabric serialization |
| CN108193413A (en) * | 2017-12-21 | 2018-06-22 | 青岛大学 | Single step leaching drift machine and leaching bleaching method are boiled-bathe for cylindrical fabric serialization |
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