CN110642533A - Intelligent hollow aluminum frame molecular sieve filling machine and using method thereof - Google Patents
Intelligent hollow aluminum frame molecular sieve filling machine and using method thereof Download PDFInfo
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- CN110642533A CN110642533A CN201910998187.1A CN201910998187A CN110642533A CN 110642533 A CN110642533 A CN 110642533A CN 201910998187 A CN201910998187 A CN 201910998187A CN 110642533 A CN110642533 A CN 110642533A
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C27/00—Joining pieces of glass to pieces of other inorganic material; Joining glass to glass other than by fusing
- C03C27/06—Joining glass to glass by processes other than fusing
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C27/00—Joining pieces of glass to pieces of other inorganic material; Joining glass to glass other than by fusing
- C03C27/06—Joining glass to glass by processes other than fusing
- C03C27/08—Joining glass to glass by processes other than fusing with the aid of intervening metal
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Abstract
The invention discloses an intelligent hollow aluminum frame molecular sieve filling machine and a using method thereof, wherein the intelligent hollow aluminum frame molecular sieve filling machine comprises a rack and a filling mechanism, wherein the rack is provided with a hollow aluminum frame batch clamping mechanism, the filling mechanism is connected with a lifting mechanism, and the lifting mechanism is connected with a transverse moving mechanism; the filling mechanism comprises a punching mechanism, a hole sealing mechanism, a molecular sieve injection mechanism and a blowing mechanism. The invention has simple structure and convenient use, can realize the batch continuous punching and filling operation of the hollow aluminum frames, can carry out air blowing compaction, glue sealing and automatic feeding operation, and greatly improves the filling efficiency of the hollow aluminum frames.
Description
Technical Field
The invention belongs to the field of machinery, and particularly relates to an intelligent hollow aluminum frame molecular sieve filling machine.
Background
When the hollow glass is manufactured, the hollow aluminum frame outside the hollow glass needs to be filled with the molecular sieve, and the molecular sieve is used for adsorbing water and residual organic matters in the hollow glass, so that the hollow glass can still keep smooth and transparent even at a very low temperature, the pressure difference between the inside and the outside of the hollow glass caused by the temperature difference between seasons and day and night can be reduced, the problem of distortion and breakage caused by expansion or contraction of the hollow glass is prevented, and the service life of the hollow glass is greatly prolonged. However, the existing hollow aluminum frame molecular sieve filling technology is one-piece feeding and blanking during filling, and the working efficiency is very low. In addition, the blanking of the blanking pipe is slow, the molecular sieve is easy to remain, and the feeding of the molecular sieve is realized through manual feeding, so that the influence on the health of workers is easily caused by manpower waste. And thirdly, the quality of the hollow glass is easily influenced by the looseness and incompact phenomenon after the feeding of the conventional hollow aluminum frame molecular sieve filling device. Finally, the molecular sieve of the existing filling device is added manually, which wastes manpower.
Disclosure of Invention
The invention provides a batch filling device for hollow aluminum frame molecular sieves and a using method thereof, and the device has the advantages of simple structure and convenient use, can realize batch continuous punching and filling operations of the hollow aluminum frames, can perform air blowing compaction and glue sealing and automatic feeding operations, and greatly improves the filling efficiency of the hollow aluminum frames.
In order to achieve the technical effects, the technical scheme of the invention is as follows:
an intelligent hollow aluminum frame molecular sieve filling machine comprises a rack and a filling mechanism, wherein a hollow aluminum frame batch clamping mechanism is mounted on the rack, the filling mechanism is connected with a lifting mechanism, and the lifting mechanism is connected with a transverse moving mechanism; the filling mechanism comprises a punching mechanism, a hole sealing mechanism, a molecular sieve injection mechanism and a blowing mechanism; the blowing mechanism and the molecular sieve injection mechanism are both communicated with a pneumatic system; the pneumatic system comprises a gas injection port; the air injection port is communicated with the blowing mechanism through a blowing pipe, and the blowing pipe is provided with an air blowing valve; the gas injection port is communicated with a blanking hopper through a pressurizing pipe, the blanking hopper is communicated with a molecular sieve injection mechanism, and the pressurizing pipe is provided with a pressurizing valve; the gas injection port is respectively communicated with the material storage tank and the blanking hopper through a feeding hose, and a blowing valve is arranged on the feeding hose and is matched with the blanking hopper to be provided with a feeding valve; the storage tank is communicated with the side wall of the feeding hose.
The improved structure is characterized in that the blowing mechanism comprises a blowing pipe, the top of the blowing pipe is provided with a blowing opening, and the blowing opening is communicated with the blowing pipe; the air blowing pipe is connected with a front lifting cylinder; the molecular sieve injection mechanism comprises a blanking pipe, a blanking port is arranged right above the blanking pipe, and the blanking port is communicated with a blanking hopper; a blanking valve rod is arranged in cooperation with the blanking pipe, and the blanking valve rod is connected with a blanking valve cylinder; the blanking valve rod is provided with a blanking valve port matched with the blanking pipe and an air blowing valve port matched with the air blowing pipe.
In a further improvement, the discharge hopper is communicated with an exhaust pipe, and the exhaust pipe is provided with an exhaust valve.
In a further improvement, the hole sealing mechanism comprises a glue tank, and a glue injection piston is arranged in the glue tank and connected with a glue injection cylinder; the glue tank is communicated with a glue injection pipe through a glue injection opening; and a heater is arranged on the periphery of the glue injection pipe.
The punching mechanism comprises a packing plate, and a left punching cylinder and a right punching cylinder are mounted on the packing plate; the left punching cylinder and the right punching cylinder are respectively connected with a punching needle; a V-shaped groove matched with the hollow aluminum frame is formed on the filling plate; and the filling mechanisms are all installed on the machine head base.
In a further improvement, the lifting mechanism is a rear lifting cylinder.
In a further improvement, the transverse moving mechanism comprises a machine head base connected with the lifting mechanism, the machine head base is connected with a sliding block, the sliding block is in threaded connection with a screw rod and is in sliding connection with a sliding rod, and the screw rod is connected with a sliding table driving motor; the slide block is slidably mounted on the frame.
The hollow aluminum frame batch clamping mechanism comprises an aluminum frame locking sliding block, and the aluminum frame locking sliding block is connected with an aluminum frame locking slideway in a sliding manner; the aluminum frame locking sliding block is fixedly connected with an aluminum frame locking cylinder, and the aluminum frame locking cylinder is fixedly connected with the rack.
A use method of an intelligent hollow aluminum frame molecular sieve filling machine comprises the following steps:
step one, fixing hollow aluminum frames in batches: hanging a plurality of hollow aluminum frames on an aluminum frame locking slideway, and then recovering an aluminum frame locking cylinder to clamp the hollow aluminum frames tightly through an aluminum frame locking slide block;
step two, punching: the sliding table driving motor rotates to adjust the filling mechanism to reach the hollow aluminum frame to be punched through the lead screw, and the lifting mechanism descends to enable the V-shaped groove to be tightly attached to the hollow aluminum frame; the left punching cylinder and the right punching cylinder are pressed downwards, and holes are punched on the hollow aluminum frame to be punched through the punching needles;
step three, filling: the blanking valve cylinder pushes the blanking valve rod leftwards, the booster valve is opened to introduce compressed air into the blanking hopper for boosting, and the molecular sieve in the blanking hopper under the air pressure quickly fills the hollow aluminum frame through the blanking pipe;
if the feeding hopper is short of materials, performing the step six, otherwise, directly performing the step four;
step four, blowing: opening a blowing valve, and closing a blowing valve, a pressurizing valve, a feeding valve and an exhaust valve; the blanking valve cylinder pulls the blanking valve rod back to the right, so that the air blowing valve port is communicated with the air blowing pipe and blocks the blanking pipe, the residual molecular sieve in the blanking pipe is blown into the hollow aluminum frame through air blowing of the air blowing port, and the molecular sieve in the hollow aluminum frame is compacted;
step five, sealing glue: the transverse moving mechanism operates to enable the glue injection pipe to be aligned to the hole punched on the hollow aluminum frame, glue is injected into the hole, and the hole is blocked;
step six, supplementing and feeding: closing the blowing valve and the pressure increasing valve, opening the blowing valve, the feeding valve and the exhaust valve, communicating the air injection port with the air pump to inject air, and blowing the molecular sieve falling into the feeding hose to the discharging hopper by airflow;
and step seven, repeating the step two to the step five until the hollow aluminum frames fixed in batches are all processed.
Drawings
FIG. 1 is a schematic side view of the present invention;
FIG. 2 is a schematic front view of a filling mechanism;
FIG. 3 is a schematic side view of the blanking of the present invention;
FIG. 4 is a schematic side view of the blowing apparatus of the present invention;
FIG. 5 is a schematic side view of the encapsulant of the present invention;
FIG. 6 is a schematic view of a positive structure of the filling mechanism;
FIG. 7 is a schematic diagram of the front side of the filling mechanism blowing air;
FIG. 8 is a schematic side view of the filling mechanism;
fig. 9 is a schematic structural diagram of a pneumatic system.
Detailed Description
The technical solution of the present invention will be described in detail below with reference to the accompanying drawings.
Example 1
As shown in fig. 1 and 2, the intelligent hollow aluminum frame molecular sieve filling machine comprises a rack 1 and a filling mechanism 2, wherein a hollow aluminum frame batch clamping mechanism 3 is installed on the rack 1, the filling mechanism 2 is connected with a lifting mechanism 4, and the lifting mechanism 4 is connected with a traversing mechanism 5; the filling mechanism 2 comprises a punching mechanism 217, a hole sealing mechanism 21, a molecular sieve injection mechanism 22 and a blowing mechanism 23; the blowing mechanism 23 and the molecular sieve injection mechanism 22 are both communicated with a pneumatic system 7; the pneumatic system 7 comprises a gas injection port 71; the air injection port 71 is communicated with the blowing mechanism 23 through a blowing pipe 72, and a blowing valve 73 is arranged on the blowing pipe 72; the gas injection port 71 is communicated with a lower hopper 75 through a pressurizing pipe 74, the lower hopper 75 is communicated with the molecular sieve injection mechanism 22, and a pressurizing valve 76 is arranged on the pressurizing pipe 74; the gas injection port 71 is respectively communicated with the material storage tank 78 and the discharging hopper 75 through a feeding hose 77, a blowing valve 79 is arranged on the feeding hose 77 and a feeding valve 712 is arranged in cooperation with the discharging hopper 75; the storage tank 78 communicates with the side wall of the feed hose 77.
The blowing mechanism 23 comprises an air blowing pipe 24, an air blowing opening 25 is formed at the top of the air blowing pipe 24, and the air blowing opening 25 is communicated with the air blowing pipe 72; the air blowing pipe 24 is connected with a front lifting cylinder 26; the molecular sieve injection mechanism 22 comprises a blanking pipe 27, a blanking port 28 is arranged right above the blanking pipe 27, and the blanking port 28 is communicated with a blanking hopper 75; the blanking valve rod 29 is arranged in cooperation with the blanking pipe 27, and the blanking valve rod 29 is connected with a blanking valve cylinder 210; the blanking valve rod 29 is provided with a blanking valve port 291 matched with the blanking pipe 27 and a blowing valve port 292 matched with the blowing pipe 24.
The lower hopper 75 is communicated with an exhaust pipe 710, and an exhaust valve 711 is mounted on the exhaust pipe 710.
The hole sealing mechanism 21 comprises a glue tank 211, and a glue injection piston 212 is installed in the glue tank 211 and connected with a glue injection cylinder 213; the glue tank 211 is communicated with a glue injection pipe 214 through a glue injection opening 2131; the periphery of the glue injection pipe 214 is provided with a heater 216.
The punching mechanism 217 comprises a packing plate 2191, and a left punching cylinder 219 and a right punching cylinder 220 are mounted on the packing plate 2191; the left punching cylinder 219 and the right punching cylinder 220 are respectively connected with a punching needle 221; a V-shaped groove 222 matched with the hollow aluminum frame 6 is formed in the filler plate 2191; the filling mechanisms 2 are all mounted on a machine head base 51.
The lifting mechanism 4 is a rear lifting cylinder. The transverse moving mechanism 5 comprises a machine head base 51 connected with the lifting mechanism 4, the machine head base 51 is connected with a sliding block 52, the sliding block 52 is in threaded connection with a screw 53 and is in sliding connection with a sliding rod 54, and the screw 53 is connected with a sliding table driving motor 55; the slider 52 is slidably mounted on the frame 1. The hollow aluminum frame batch clamping mechanism 3 comprises an aluminum frame locking slide block 31, and the aluminum frame locking slide block 31 is connected with an aluminum frame locking slide way 32 in a sliding manner; the aluminum frame locking sliding block 31 is fixedly connected with an aluminum frame locking cylinder 33, and the aluminum frame locking cylinder 33 is fixedly connected with the rack 1.
The use method of the intelligent hollow aluminum frame molecular sieve filling machine comprises the following steps:
step one, fixing hollow aluminum frames 6 in batches: hanging a plurality of hollow aluminum frames 6 on an aluminum frame locking slideway 32, and then recovering an aluminum frame locking cylinder 33 to clamp the hollow aluminum frames 6 through an aluminum frame locking sliding block 31;
step two, punching: the sliding table driving motor 55 rotates to adjust the filling mechanism 2 to reach the hollow aluminum frame 6 to be punched through the lead screw, and the lifting mechanism 4 descends to enable the V-shaped groove 222 to be tightly attached to the hollow aluminum frame 6; the left punching cylinder 219 and the right punching cylinder 220 are pressed down to punch a hole in the hollow aluminum frame 6 reaching to be punched by the punching needle 221. The more detailed operation is that the lifting mechanism 4 descends to enable the V-shaped groove 222 to be close to the hollow aluminum frame 6 in advance, then the front lifting cylinder 26 descends to enable the V-shaped groove 222 to be tightly attached to the hollow aluminum frame 6, in this way, the front lifting cylinder 26 is a small cylinder, and the lifting mechanism 4 is a large cylinder.
Step three, filling: the blanking valve cylinder 210 pushes the blanking valve rod 29 leftwards, the booster valve 76 is opened, compressed air is introduced into the blanking hopper 75 for boosting, and the molecular sieve in the blanking hopper, which is subjected to air pressure, is rapidly filled into the hollow aluminum frame through the blanking pipe;
if the blanking hopper 75 is short of materials, the sixth step is carried out, otherwise, the fourth step is directly carried out;
step four, blowing: the blow valve 73 is opened, and the blow valve 79, the pressure increasing valve 76, the feeding valve 712 and the exhaust valve 711 are closed; the blanking valve cylinder 210 pulls back the blanking valve rod 29 rightwards, so that the air blowing valve port 292 is communicated with the air blowing pipe 24 and blocks the blanking pipe 27, residual molecular sieves in the blanking pipe 27 are blown into the hollow aluminum frame 6 through air blowing of the air blowing port, and the molecular sieves in the hollow aluminum frame 6 are compacted;
step five, sealing glue: the transverse moving mechanism 5 operates to enable the glue injection pipe 214 to be aligned to the hole punched on the hollow aluminum frame 6, glue is injected into the hole, and the hole is blocked;
step six, supplementing and feeding: closing the blowing valve 73 and the pressure increasing valve 76, opening the blowing valve 79, the feeding valve 712 and the exhaust valve 711, communicating the air pump with the air injection port 71 to inject air, and blowing the molecular sieve falling into the feeding hose 77 to the blanking hopper 75 by the air flow;
and step seven, repeating the step two to the step five until the hollow aluminum frames 6 fixed in batches are all processed.
The above description is only one specific guiding embodiment of the present invention, but the design concept of the present invention is not limited thereto, and any insubstantial modification of the present invention using this concept shall fall within the scope of the invention.
Claims (9)
1. An intelligent hollow aluminum frame molecular sieve filling machine comprises a rack (1) and a filling mechanism (2), and is characterized in that the rack (1) is provided with a hollow aluminum frame batch clamping mechanism (3), the filling mechanism (2) is connected with a lifting mechanism (4), and the lifting mechanism (4) is connected with a transverse moving mechanism (5); the filling mechanism (2) comprises a punching mechanism (217), a hole sealing mechanism (21), a molecular sieve injection mechanism (22) and a blowing mechanism (23); the blowing mechanism (23) and the molecular sieve injection mechanism (22) are both communicated with a pneumatic system (7); the pneumatic system (7) comprises a gas injection port (71); the air injection port (71) is communicated with the blowing mechanism (23) through a blowing pipe (72), and the blowing pipe (72) is provided with an air blowing valve (73); the gas injection port (71) is communicated with a discharge hopper (75) through a pressurizing pipe (74), the discharge hopper (75) is communicated with the molecular sieve injection mechanism (22), and the pressurizing pipe (74) is provided with a pressurizing valve (76); the gas injection port (71) is respectively communicated with the material storage tank (78) and the discharging hopper (75) through a feeding hose (77), a blowing valve (79) is installed on the feeding hose (77) and a feeding valve (712) is installed in cooperation with the discharging hopper (75); the storage tank (78) is communicated with the side wall of the feeding hose (77).
2. The intelligent hollow aluminum frame molecular sieve filling machine as claimed in claim 1, wherein the blowing mechanism (23) comprises a blowing pipe (24), a blowing opening (25) is formed at the top of the blowing pipe (24), and the blowing opening (25) is communicated with the blowing pipe (72); the air blowing pipe (24) is connected with a front lifting cylinder (26); the molecular sieve injection mechanism (22) comprises a blanking pipe (27), a blanking port (28) is arranged right above the blanking pipe (27), and the blanking port (28) is communicated with a blanking hopper (75); a blanking valve rod (29) is arranged in cooperation with the blanking pipe (27), and the blanking valve rod (29) is connected with a blanking valve cylinder (210); the blanking valve rod (29) is provided with a blanking valve port (291) matched with the blanking pipe (27) and an air blowing valve port (292) matched with the air blowing pipe (24).
3. The intelligent hollow aluminum frame molecular sieve filling machine as claimed in claim 1, wherein the discharge hopper (75) is communicated with an exhaust pipe (710), and an exhaust valve (711) is installed on the exhaust pipe (710).
4. The intelligent hollow aluminum frame molecular sieve filling machine according to claim 1, wherein the hole sealing mechanism (21) comprises a glue tank (211), and a glue injection piston (212) installed in the glue tank (211) is connected with a glue injection cylinder (213); the glue tank (211) is communicated with a glue injection pipe (214) through a glue injection opening (2131); and a heater (216) is arranged on the periphery of the glue injection pipe (214).
5. The intelligent hollow aluminum frame molecular sieve filling machine as claimed in claim 2, wherein said hole punching mechanism (217) comprises a packing plate (2191), and a left punching cylinder (219) and a right punching cylinder (220) are mounted on the packing plate (2191); the left punching cylinder (219) and the right punching cylinder (220) are respectively connected with a punching needle (221); a V-shaped groove (222) matched with the hollow aluminum frame (6) is formed on the packing plate (2191); and the filling mechanisms (2) are all arranged on the machine head base (51).
6. The intelligent hollow aluminum frame molecular sieve filling machine as claimed in claim 1, wherein said lifting mechanism (4) is a rear lifting cylinder.
7. The intelligent hollow aluminum frame molecular sieve filling machine according to claim 1, wherein the traversing mechanism (5) comprises a machine head base (51) connected with the lifting mechanism (4), the machine head base (51) is connected with a slide block (52), the slide block (52) is in threaded connection with a screw (53) and is in sliding connection with a slide rod (54), and the screw (53) is connected with a slide table driving motor (55); the sliding block (52) is installed on the frame (1) in a sliding mode.
8. The intelligent hollow aluminum frame molecular sieve filling machine according to claim 1, wherein the hollow aluminum frame batch clamping mechanism (3) comprises an aluminum frame locking slide block (31), and the aluminum frame locking slide block (31) is slidably connected with an aluminum frame locking slide way (32); the aluminum frame locking sliding block (31) is fixedly connected with an aluminum frame locking cylinder (33), and the aluminum frame locking cylinder (33) is fixedly connected with the rack (1).
9. The use method of the intelligent hollow aluminum frame molecular sieve filling machine is characterized by comprising the following steps:
step one, fixing hollow aluminum frames (6) in batches: hanging a plurality of hollow aluminum frames (6) on an aluminum frame locking slideway (32), and then recovering an aluminum frame locking cylinder (33) to clamp the hollow aluminum frames (6) through an aluminum frame locking sliding block (31);
step two, punching: the sliding table driving motor (55) rotates to adjust the filling mechanism (2) to reach the hollow aluminum frame (6) to be punched through the lead screw, and the lifting mechanism (4) descends to enable the V-shaped groove (222) to be attached to the hollow aluminum frame (6); a left punching cylinder (219) and a right punching cylinder (220) are pressed downwards, and a hole is punched on a hollow aluminum frame (6) to be punched through a punching needle (221);
step three, filling: the blanking valve cylinder (210) pushes the blanking valve rod (29) leftwards, the booster valve (76) is opened to introduce compressed air into the blanking hopper (75) for boosting, and the molecular sieve in the blanking hopper, which is pressurized by air pressure, is rapidly filled into the hollow aluminum frame through the blanking pipe;
if the blanking hopper (75) is short of materials, the sixth step is carried out, otherwise, the fourth step is directly carried out;
step four, blowing: opening a blowing valve (73), and closing a blowing valve (79), a pressurization valve (76), a feeding valve (712) and an exhaust valve (711); the blanking valve cylinder (210) pulls back the blanking valve rod (29) rightwards, so that the air blowing valve port (292) is communicated with the air blowing pipe (24) and blocks the blanking pipe (27), residual molecular sieves in the blanking pipe (27) are blown into the hollow aluminum frame (6) through air blowing of the air blowing port, and the molecular sieves in the hollow aluminum frame (6) are compacted;
step five, sealing glue: the transverse moving mechanism (5) operates to enable the glue injection pipe (214) to be aligned to the hole punched on the hollow aluminum frame (6), glue is injected into the hole, and the hole is blocked;
step six, supplementing and feeding: closing a blowing valve (73) and a pressure increasing valve (76), opening a blowing valve (79), a feeding valve (712) and an exhaust valve (711), communicating an air pump with an air injection port (71) to inject air, and blowing the molecular sieve falling into a feeding hose (77) to a discharging hopper (75) by air flow;
and step seven, repeating the step two to the step five until the hollow aluminum frames (6) fixed in batches are all processed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910998187.1A CN110642533A (en) | 2019-10-21 | 2019-10-21 | Intelligent hollow aluminum frame molecular sieve filling machine and using method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910998187.1A CN110642533A (en) | 2019-10-21 | 2019-10-21 | Intelligent hollow aluminum frame molecular sieve filling machine and using method thereof |
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| CN110642533A true CN110642533A (en) | 2020-01-03 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114314477A (en) * | 2022-01-17 | 2022-04-12 | 重庆东玻玻璃有限公司 | Filling device capable of filling molecular sieves in batches |
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2019
- 2019-10-21 CN CN201910998187.1A patent/CN110642533A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114314477A (en) * | 2022-01-17 | 2022-04-12 | 重庆东玻玻璃有限公司 | Filling device capable of filling molecular sieves in batches |
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