CN110640353A - A kind of welding wire material and preparation method thereof - Google Patents
A kind of welding wire material and preparation method thereof Download PDFInfo
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- CN110640353A CN110640353A CN201911111718.7A CN201911111718A CN110640353A CN 110640353 A CN110640353 A CN 110640353A CN 201911111718 A CN201911111718 A CN 201911111718A CN 110640353 A CN110640353 A CN 110640353A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/24—Selection of soldering or welding materials proper
- B23K35/30—Selection of soldering or welding materials proper with the principal constituent melting at less than 1550 degrees C
- B23K35/3033—Ni as the principal constituent
- B23K35/304—Ni as the principal constituent with Cr as the next major constituent
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/40—Making wire or rods for soldering or welding
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/02—Making non-ferrous alloys by melting
- C22C1/023—Alloys based on nickel
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/06—Making non-ferrous alloys with the use of special agents for refining or deoxidising
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C19/00—Alloys based on nickel or cobalt
- C22C19/03—Alloys based on nickel or cobalt based on nickel
- C22C19/05—Alloys based on nickel or cobalt based on nickel with chromium
- C22C19/051—Alloys based on nickel or cobalt based on nickel with chromium and Mo or W
- C22C19/056—Alloys based on nickel or cobalt based on nickel with chromium and Mo or W with the maximum Cr content being at least 10% but less than 20%
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Abstract
Description
技术领域technical field
本发明涉及焊接技术领域,尤其涉及一种焊丝材料及其制备方法。The invention relates to the technical field of welding, in particular to a welding wire material and a preparation method thereof.
背景技术Background technique
9Ni钢相关配套焊材的制造技术及市场被少数国际跨国公司垄断,目前我国建造LNG储罐用焊接材料完全依赖进口,使得我国LNG储罐全面自主化生产受到挑战。与国外对9Ni钢及其配套焊接材料的开发和工业化生产相比较,我国在焊接工艺及焊接材料的开发还处于起步阶段,还未有报道显示国产9Ni钢配套焊接材料应用于工程实际。The manufacturing technology and market of 9Ni steel related supporting welding consumables are monopolized by a few international multinational companies. At present, the welding materials used in the construction of LNG storage tanks in my country are completely dependent on imports, which makes the fully autonomous production of LNG storage tanks in my country challenged. Compared with the development and industrial production of 9Ni steel and its supporting welding materials abroad, the development of welding technology and welding materials in my country is still in its infancy, and there is no report that domestic 9Ni steel supporting welding materials are used in engineering practice.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本发明的目的在于提供一种焊丝材料及其制备方法,本发明提供的焊丝材料能够与9Ni钢配套应用。In view of this, the purpose of the present invention is to provide a welding wire material and a preparation method thereof, and the welding wire material provided by the present invention can be used together with 9Ni steel.
本发明提供了一种焊丝材料,成分为:The invention provides a kind of welding wire material, the composition is:
C≤0.008wt%;C≤0.008wt%;
0.35~0.55wt%的Mn;0.35~0.55wt% of Mn;
Si≤0.06wt%;Si≤0.06wt%;
S≤0.002wt%;S≤0.002wt%;
15.5~16wt%的Cr;15.5~16wt% Cr;
16~16.5wt%的Mo;16~16.5wt% Mo;
Co≤0.3wt%;Co≤0.3wt%;
Cu≤0.05wt%;Cu≤0.05wt%;
5.4~5.8wt%的Fe;5.4~5.8wt% Fe;
0.15~0.2wt%的V;0.15~0.2wt% of V;
3.6~4.2wt%的W;3.6~4.2wt% of W;
O≤0.002wt%;O≤0.002wt%;
N≤0.005wt%;N≤0.005wt%;
P≤0.005wt%;P≤0.005wt%;
Al≤0.05wt%;Al≤0.05wt%;
Ce≤0.02wt%;Ce≤0.02wt%;
Mg≤0.08wt%;Mg≤0.08wt%;
余量为Ni。The remainder is Ni.
在本发明中,所述C的质量含量优选为0.001~0.008%,更优选为0.002~0.007%。更优选为0.003~0.006%,最优选为0.004~0.005%;所述Mn的质量含量优选为0.4~0.5%,更优选为0.45%;所述Si的质量含量优选为0.01~0.06%,更优选为0.02~0.05%,最优选为0.03~0.04%;所述S的质量含量优选为0.001~0.002%,更优选为0.0015%;所述Cr的质量含量优选为15.6~15.9%,更优选为15.7~15.8%;所述Mo的质量含量优选为16.1~16.4%,更优选为16.2~16.3%;所述Co的质量含量优选为0.1~0.3%,更优选为0.2%;所述Cu的质量含量优选为0.01~0.05%,更优选为0.02~0.04%,最优选为0.03%;所述Fe的质量含量优选为5.5~5.7%,更优选为5.6%;所述V的质量含量优选为0.16~0.19%,更优选为0.17~0.18%;所述W的质量含量优选为3.7~4.1%,更优选为3.8~4%,最优选为3.9%;所述O的质量含量优选为0.001~0.002%,更优选为0.0015%;所述N的质量含量优选为0.001~0.005%,更优选为0.002~0.004%,最优选为0.003%;所述P的质量含量优选为0.001~0.005%,更优选为0.002~0.004%,最优选为0.003%;所述Al的质量含量优选为0.01~0.05%,更优选为0.02~0.04%,最优选为0.03%;所述Ce的质量含量优选为0.01~0.02%,更优选为0.015%;所述Mg的质量含量优选为0.01~0.08%,更优选为0.02~0.06%,最优选为0.03~0.05%。In the present invention, the mass content of the C is preferably 0.001-0.008%, more preferably 0.002-0.007%. It is more preferably 0.003-0.006%, most preferably 0.004-0.005%; the mass content of Mn is preferably 0.4-0.5%, more preferably 0.45%; the mass content of Si is preferably 0.01-0.06%, more preferably is 0.02-0.05%, most preferably 0.03-0.04%; the mass content of the S is preferably 0.001-0.002%, more preferably 0.0015%; the mass content of the Cr is preferably 15.6-15.9%, more preferably 15.7% ~15.8%; the mass content of the Mo is preferably 16.1-16.4%, more preferably 16.2-16.3%; the mass content of the Co is preferably 0.1-0.3%, more preferably 0.2%; the mass content of the Cu Preferably it is 0.01-0.05%, more preferably 0.02-0.04%, most preferably 0.03%; the mass content of Fe is preferably 5.5-5.7%, more preferably 5.6%; the mass content of V is preferably 0.16- 0.19%, more preferably 0.17-0.18%; the mass content of the W is preferably 3.7-4.1%, more preferably 3.8-4%, most preferably 3.9%; the mass content of the O is preferably 0.001-0.002% , more preferably 0.0015%; the mass content of the N is preferably 0.001-0.005%, more preferably 0.002-0.004%, most preferably 0.003%; the mass content of the P is preferably 0.001-0.005%, more preferably 0.002-0.004%, most preferably 0.003%; the mass content of the Al is preferably 0.01-0.05%, more preferably 0.02-0.04%, most preferably 0.03%; the mass content of the Ce is preferably 0.01-0.02% , more preferably 0.015%; the mass content of Mg is preferably 0.01-0.08%, more preferably 0.02-0.06%, and most preferably 0.03-0.05%.
本发明提供了一种上述技术方案所述的焊丝材料的制备方法,包括:The present invention provides a preparation method of the welding wire material according to the above technical solution, comprising:
将合金原料进行熔炼后浇铸,得到铸锭;The alloy raw material is smelted and then casted to obtain an ingot;
将所述铸锭依次进行均质化处理、一次加热、开坯、二次加热和轧制,得到焊丝材料。The ingot is subjected to homogenization treatment, primary heating, billeting, secondary heating and rolling in sequence to obtain a welding wire material.
在本发明中,所述熔炼的方法优选包括:In the present invention, the smelting method preferably includes:
先进行真空感应熔炼再进行真空自耗重熔。Vacuum induction melting is carried out first and then vacuum consumable remelting is carried out.
在本发明中,所述真空感应熔炼的方法优选包括:In the present invention, the method for vacuum induction melting preferably includes:
将合金原料依次进行配料、装料、熔化、精炼、合金化和浇注。The alloy raw materials are sequentially batched, charged, melted, refined, alloyed and poured.
在本发明中,所述合金原料优选为高纯度原料,以精准控制焊丝材料的主体元素并降低残余元素含量;所述合金优选包括:金属Ni、金属Cr、金属W、金属Mo、金属Al、纯铁、Ni-Mg合金、金属Ce、金属Mn;所述金属Ni、金属Cr、金属W、金属Mo、金属Al和金属Ce优选为纯金属材料;所述金属Mn优选为电解锰;所述纯铁优选为超低碳纯铁,所述超低碳纯铁中碳的质量含量优选≤0.005wt%。In the present invention, the alloy raw material is preferably a high-purity raw material, so as to precisely control the main element of the welding wire material and reduce the residual element content; the alloy preferably includes: metal Ni, metal Cr, metal W, metal Mo, metal Al, Pure iron, Ni-Mg alloy, metal Ce, metal Mn; the metal Ni, metal Cr, metal W, metal Mo, metal Al and metal Ce are preferably pure metal materials; the metal Mn is preferably electrolytic manganese; the The pure iron is preferably ultra-low carbon pure iron, and the mass content of carbon in the ultra-low carbon pure iron is preferably ≤0.005wt%.
在本发明中,所述合金原料的用量使获得的焊丝材料的成分与上述技术方案所述焊丝材料的成分一致即可,按照上述技术方案所述焊丝材料成分中各元素含量进行合金原料的配料即可。在本发明中,所述配料过程中优选精确配料。In the present invention, the amount of the alloy raw material is such that the composition of the obtained welding wire material is consistent with the composition of the welding wire material described in the above technical solution, and the alloy raw material is prepared according to the content of each element in the welding wire material composition described in the above technical solution That's it. In the present invention, precise dosing is preferred during the dosing process.
在本发明中,所述装炉的方法优选包括:In the present invention, the method for charging furnace preferably includes:
装炉底料由金属Ni、纯铁、金属Cr、金属Mo、金属W、金属Nb和C高熔点元素组成,部分金属Ni、纯铁和C放在坩埚中间;装炉的顺序优选为:依次加入纯铁、小块中间合金、金属Ni、碳块(中心)、纯铁、金属Ni、金属Cr、金属W、金属Mo、纯铁、金属Ni;所述底料精炼完成后优选采用金属Al和金属Ce进行合金化;最后加入Ni-Mg合金和金属Mn。The charging bottom material is composed of metallic Ni, pure iron, metallic Cr, metallic Mo, metallic W, metallic Nb and C high melting point elements, and some metallic Ni, pure iron and C are placed in the middle of the crucible; the order of charging is preferably as follows: Add pure iron, small pieces of master alloy, metal Ni, carbon block (center), pure iron, metal Ni, metal Cr, metal W, metal Mo, pure iron, metal Ni; after the bottom material is refined, preferably metal Al is used Alloy with metal Ce; finally add Ni-Mg alloy and metal Mn.
在本发明中,所述装料过程中金属Mn加入前优选使真空炉内充45~55托的惰性气体,以减少Mn元素的挥发;所述惰性气体优选为50托;所述惰性气体优选为氩气。In the present invention, in the charging process, before the metal Mn is added, the vacuum furnace is preferably filled with an inert gas of 45 to 55 Torr to reduce the volatilization of the Mn element; the inert gas is preferably 50 Torr; the inert gas is preferably for argon.
在本发明中,所述真空感应熔炼的温度优选为1500~1550℃,更优选为1510~1540℃,最优选为1520~1530℃;所述真空感应熔炼的真空度优选为0.5~1Pa,更优选为0.6~0.9Pa,最优选为0.7~0.8Pa。In the present invention, the temperature of the vacuum induction melting is preferably 1500-1550°C, more preferably 1510-1540°C, and most preferably 1520-1530°C; the vacuum degree of the vacuum induction melting is preferably 0.5-1Pa, more preferably It is preferably 0.6 to 0.9 Pa, and most preferably 0.7 to 0.8 Pa.
本发明通过调整装料次序采用分段式炉中工频搅拌方法能够降低合金中的N含量。The present invention can reduce the N content in the alloy by adjusting the charging sequence and adopting the power frequency stirring method in the segmented furnace.
在本发明中,所述真空感应熔炼过程中的脱氧方法优选为:在不采用Ca脱氧的前提下,采用Ni-Mg合金、稀土、金属Al进行脱氧,以降低O含量;所述脱氧的方法更优选为:In the present invention, the deoxidation method in the vacuum induction melting process is preferably as follows: on the premise of not using Ca deoxidation, Ni-Mg alloy, rare earth and metal Al are used for deoxidation to reduce the O content; the deoxidation method More preferably:
依次进行碳脱氧、Al脱氧、Ce脱氧和Mg脱氧。Carbon deoxidation, Al deoxidation, Ce deoxidation, and Mg deoxidation are performed sequentially.
在本发明中,所述脱氧的方法最优选为:In the present invention, the method of described deoxygenation is most preferably:
随炉装入部分碳块和金属Al进行前期脱氧,料平后再加入部分碳块和金属Al,精炼后加入金属Ce进行深脱氧,出钢前加入金属Mg或Ni-Mg合金进行脱氧。(可结合上述的装炉加料方式进行脱氧操作)Part of the carbon block and metal Al are loaded into the furnace for early deoxidation, and then part of the carbon block and metal Al are added after the material is leveled. After refining, metal Ce is added for deep deoxidation. Before tapping, metal Mg or Ni-Mg alloy is added for deoxidation. (Deoxidation operation can be carried out in combination with the above-mentioned furnace charging method)
在本发明中,所述脱氧过程中真空度优选小于1Pa,更优选为0.5~0.8Pa,最优选为0.6~0.7Pa。In the present invention, the degree of vacuum in the deoxidation process is preferably less than 1Pa, more preferably 0.5-0.8Pa, and most preferably 0.6-0.7Pa.
在本发明中,所述精炼过程中优选延长精炼时间、提高精炼温度,增加C/O反应,降低C含量;优选采用真空、高温精炼,所述精炼的温度优选为1530~1550℃,更优选为1535~1545℃,最优选为1540℃;所述精炼的真空度优选小于1Pa,更优选为0.5~0.8Pa,最优选为0.6~0.7Pa。In the present invention, in the refining process, the refining time is preferably extended, the refining temperature is increased, the C/O reaction is increased, and the C content is reduced; vacuum and high-temperature refining are preferably used, and the refining temperature is preferably 1530-1550 ° C, more preferably The temperature is 1535-1545°C, most preferably 1540°C; the vacuum degree of the refining is preferably less than 1Pa, more preferably 0.5-0.8Pa, and most preferably 0.6-0.7Pa.
在本发明中,所述真空感应熔炼过程中优选进行脱硫,以提高合金的纯净度、降低合金夹杂物水平;所述脱硫的方法优选为:依次进行渣料脱硫、Ce脱硫和Mg脱硫。In the present invention, desulfurization is preferably performed during the vacuum induction melting process to improve the purity of the alloy and reduce the level of alloy inclusions; the desulfurization method is preferably: slag desulfurization, Ce desulfurization and Mg desulfurization in sequence.
在本发明中,所述脱硫的方法最优选为:In the present invention, the method for desulfurization is most preferably:
随炉装入渣料进行前期脱硫,精炼后加入Ce脱硫,出钢前加入Mg脱硫。(可结合上述装炉加料方式进行脱硫操作)在本发明中,所述渣料优选包括:The slag is loaded into the furnace for early desulfurization, and after refining, Ce desulfurization is added, and Mg desulfurization is added before tapping. (Desulfurization operation can be carried out in combination with the above-mentioned furnace charging method) In the present invention, the slag material preferably includes:
20~24wt%的Al2O3;20-24wt% of Al 2 O 3 ;
2.4~3.6wt%的TiO2;2.4-3.6 wt% TiO 2 ;
18~22wt%的CaO;18~22wt% CaO;
4.2~5.8wt%的MgO;4.2~5.8wt% MgO;
45~51wt%的CaF2。45-51 wt% CaF2 .
在本发明中,所述脱硫过程中的真空度优选小于1Pa,更优选为0.5~0.8。Pa,最优选为0.6~0.7Pa。In the present invention, the degree of vacuum in the desulfurization process is preferably less than 1 Pa, more preferably 0.5-0.8. Pa, most preferably 0.6 to 0.7 Pa.
在本发明中,所述真空感应熔炼过程中优选及时分析炉中成分,保证化学成分受控,分析过程中,可制备好钢标,冶炼时从炉中取样,制备粉末分析C、S元素含量,制备块状样,采用光谱分析其他元素含量。In the present invention, in the vacuum induction melting process, it is preferable to analyze the components in the furnace in time to ensure that the chemical components are controlled. During the analysis process, the steel scale can be prepared, and samples are taken from the furnace during smelting, and the powder is prepared to analyze the content of C and S elements. , prepare block samples, and analyze the content of other elements by spectroscopic analysis.
在本发明中,所述真空自耗重熔的方法优选包括:In the present invention, the method for vacuum consumable remelting preferably comprises:
将真空感应熔炼浇注后得到的铸件(电极)进行自耗重熔,然后进行脱锭,得到铸锭。The casting (electrode) obtained after vacuum induction melting and casting is subjected to self-consumption remelting, and then de-ingot is carried out to obtain an ingot.
在本发明中,所述真空自耗重熔优选适当降低熔化速度,所述真空自耗重熔过程中的熔速优选为3~3.5kg/min,更优选为3.1~3.4kg/min,最优选为3.2~3.3kg/min。In the present invention, the vacuum consumable remelting preferably lowers the melting rate appropriately, and the melting rate in the vacuum consumable remelting process is preferably 3-3.5kg/min, more preferably 3.1-3.4kg/min, and most preferably It is preferably 3.2 to 3.3 kg/min.
在本发明中,所述真空自耗重熔的真空度优选≤0.13Pa,更优选≤0.1Pa。In the present invention, the vacuum degree of the vacuum consumable remelting is preferably ≤0.13Pa, more preferably ≤0.1Pa.
在本发明中,所述真空自耗重熔过程中优选采用氦气冷却的方法降低合金化学成分的偏析,所述氦气的流量优选为250~350Pa,更优选为280~320Pa,最优选为300Pa。In the present invention, in the process of vacuum consumable remelting, the method of cooling with helium gas is preferably used to reduce the segregation of chemical components of the alloy. The flow rate of the helium gas is preferably 250-350Pa, more preferably 280-320Pa, and most preferably 300Pa.
本发明提供的焊丝材料成分为镍基合金,本发明的熔炼方法进行了镍基合金的超低碳控制、真空脱硫、脱氧去氮,实现了化学成分的精准控制。The composition of the welding wire material provided by the present invention is a nickel-based alloy, and the melting method of the present invention performs ultra-low carbon control, vacuum desulfurization, deoxidation and denitrification of the nickel-based alloy, and realizes precise control of the chemical composition.
在本发明中,所述均质化处理的方法优选包括:In the present invention, the method for the homogenization treatment preferably includes:
将铸锭在低于700℃装炉加热,7~9小时升温至1170~1190℃,保温35~45小时。The ingot is charged and heated at a temperature lower than 700° C., the temperature is raised to 1170-1190° C. for 7-9 hours, and the temperature is kept for 35-45 hours.
在本发明中,所述装炉加热的温度优选为650~700℃,更优选为660~690℃,更优选为670~680℃;所述升温的时间优选为7.5~8.5小时,更优选为8小时;所述升温的温度优选为1175~1185℃,更优选为1180℃;所述保温的时间优选为38~42小时;更优选为40小时。In the present invention, the temperature of the furnace heating is preferably 650-700°C, more preferably 660-690°C, more preferably 670-680°C; the heating time is preferably 7.5-8.5 hours, more preferably 8 hours; the heating temperature is preferably 1175-1185°C, more preferably 1180°C; the holding time is preferably 38-42 hours; more preferably 40 hours.
在本发明中,所述一次加热的方法优选包括:In the present invention, the method for one-time heating preferably includes:
将上述均质化处理后的产品随炉冷却降温后保温,然后在0.5~1.5小时内升温至1130~1150℃,保温3~5小时。The product after the above homogenization treatment is cooled with the furnace and then kept warm, then the temperature is raised to 1130-1150° C. within 0.5-1.5 hours, and the temperature is kept for 3-5 hours.
在本发明中,所述随炉冷却的时间优选为2.5~3.5小时,更优选为3小时;所述降温的温度优选为1000~1200℃,更优选为1050~1150℃,最优选为1100℃;所述降温的保温时间优选为0.5~1.5小时,更优选为1小时。在本发明中,所述升温的时间优选为1小时,所述升温的温度优选为1135~1145℃,更优选为1140℃;所述升温后保温的时间优选为3.5~4.5小时,更优选为4小时。In the present invention, the cooling time with the furnace is preferably 2.5-3.5 hours, more preferably 3 hours; the cooling temperature is preferably 1000-1200°C, more preferably 1050-1150°C, most preferably 1100°C ; The temperature preservation time is preferably 0.5 to 1.5 hours, more preferably 1 hour. In the present invention, the heating time is preferably 1 hour, and the heating temperature is preferably 1135-1145 °C, more preferably 1140 °C; the heating time after the heating is preferably 3.5-4.5 hours, more preferably 4 hours.
在本发明中,所述一次加热后的产品优选为直径305~406mm,更优选为320~380mm,更优选为340~360mm,最优选为直径305mm或406mm。In the present invention, the product after primary heating is preferably 305-406 mm in diameter, more preferably 320-380 mm, more preferably 340-360 mm, and most preferably 305 mm or 406 mm in diameter.
在本发明中,所述开坯优选为电液锤开坯,更优选将均质化处理后的产品先进行电液锤一次开坯到120方,再进行加热,然后再进行电液锤二次开坯到50方。In the present invention, the blanking is preferably performed by an electro-hydraulic hammer. More preferably, the homogenized product is firstly blanked to 120 square meters with an electro-hydraulic hammer, then heated, and then subjected to a second electro-hydraulic hammer. Open billet to 50 cubic meters.
在本发明中,优选采用3~5吨的电液锤多火次一次开坯到120方,更优选2~5火次一次开坯到120方。In the present invention, it is preferable to use a 3-5 ton electro-hydraulic hammer for multiple firing times to open the billet to 120 cubic meters, and more preferably 2 to 5 firing times to open the billet to 120 cubic meters at a time.
在本发明中,所述加热的方法优选为:In the present invention, the heating method is preferably:
将一次开坯后的产品在低于700℃装炉加热2.5~3.5小时升温至1130~1150℃,保温1.5~2.5小时。The product after the one-time blanking is heated in a furnace below 700°C for 2.5-3.5 hours, and the temperature is raised to 1130-1150°C, and the temperature is kept for 1.5-2.5 hours.
在本发明中,所述装炉温度优选为20~700℃,更优选为100~600℃,更优选为200~500℃,最优选为300~400℃。在本发明中,所述加热时间优选为3小时,所述升温温度优选为1135~1145℃,更优选为1140℃;所述保温时间优选为2小时。In the present invention, the furnace loading temperature is preferably 20-700°C, more preferably 100-600°C, more preferably 200-500°C, and most preferably 300-400°C. In the present invention, the heating time is preferably 3 hours, the heating temperature is preferably 1135-1145°C, and more preferably 1140°C; the holding time is preferably 2 hours.
在本发明中,优选1吨电液锤多火次开坯到50方,更优选为3~6火次开坯到50方。In the present invention, 1 ton electro-hydraulic hammer is preferably multi-fired to 50 cubic meters, more preferably 3 to 6 fired times to 50 cubic meters.
在本发明中,开坯(一次开坯和二次开坯)过程中的开锻温度优选≥1050℃,更优选为1050~1140℃,更优选为1080~1120℃,最优选为1100℃;所述开坯过程中的终锻温度优选≥950℃,更优选为950~1140℃,更优选为1000~1100℃,最优选为1130~1170℃;所述开坯过程中的回炉保温时间优选为40~60分钟,更优选为45~55分钟,最优选为50分钟。In the present invention, the forging temperature in the process of blanking (primary blanking and secondary blanking) is preferably ≥1050°C, more preferably 1050-1140°C, more preferably 1080-1120°C, and most preferably 1100°C; The final forging temperature in the blanking process is preferably ≥950 °C, more preferably 950-1140 °C, more preferably 1000-1100 °C, most preferably 1130-1170 °C; It is 40 to 60 minutes, more preferably 45 to 55 minutes, and most preferably 50 minutes.
在本发明中,所述二次加热的温度优选为1110~1130℃,更优选为1115~1125℃,最优选为1120℃;所述二次加热的加热时间优选≥2小时,更优选为2~4小时,最优选为3小时;所述二次加热的保温时间优选≥30min,更优选为30~90分钟,更优选为40~80min,更优选为50~70min,最优选为60min。In the present invention, the temperature of the secondary heating is preferably 1110-1130°C, more preferably 1115-1125°C, and most preferably 1120°C; the heating time of the secondary heating is preferably ≥2 hours, more preferably 2 hours ~4 hours, most preferably 3 hours; the holding time of the secondary heating is preferably ≥ 30min, more preferably 30-90 minutes, more preferably 40-80min, more preferably 50-70min, most preferably 60min.
在本发明中,所述轧制优选为多孔型热轧。在本发明中,所述轧制优选分两次进行,更优选将二次加热后的产品先进行一次轧制得到棒坯,再进行加热,然后再进行二次轧制,得到焊丝材料。In the present invention, the rolling is preferably porous type hot rolling. In the present invention, the rolling is preferably carried out twice, and more preferably, the product after the secondary heating is rolled once to obtain bar billet, heated again, and then subjected to secondary rolling to obtain welding wire material.
在本发明中,所述加热的温度优选为1110~1130℃,更优选为1115~1125℃,最优选为1120℃;所述加热的时间优选≥1.5小时,更优选为1.5~3小时,最优选为2~2.5小时;所述加热的保温时间优选≥30min,更优选为30~90min,更优选为40~80min,更优选为50~70min,最优选为60min。In the present invention, the heating temperature is preferably 1110-1130°C, more preferably 1115-1125°C, and most preferably 1120°C; the heating time is preferably ≥ 1.5 hours, more preferably 1.5-3 hours, and the most Preferably, it is 2 to 2.5 hours; the heating holding time is preferably ≥30 min, more preferably 30 to 90 min, more preferably 40 to 80 min, more preferably 50 to 70 min, and most preferably 60 min.
在本发明中,所述轧制(一次轧制和二次轧制)过程中的初轧温度优选≥1050℃,更优选为1050~1140℃,更优选为1080~1120℃,最优选为1100℃;终轧温度优选≥900℃,更优选为900~1140℃,更优选为950~1100℃,最优选为1000~1050℃;末火变形量(最后一火轧制的变形量)优选不小于30%。在本发明中,所述轧制(一次轧制和二次轧制)过程中,由于合金变形抗力很大,可能存在轧制不过去的情况,此时温度已降低至900℃,需要重新回炉加热即进行回火,所述回火的温度优选为1130~1150℃,更优选为1135~1145℃,最优选为1140℃;所述回火的时间优选为30~90分钟,更优选为40~80分钟,更优选为50~70分钟,最优选为60分钟。In the present invention, the blooming temperature in the rolling (primary rolling and secondary rolling) process is preferably ≥1050°C, more preferably 1050-1140°C, more preferably 1080-1120°C, and most preferably 1100°C °C; the final rolling temperature is preferably ≥900 °C, more preferably 900 to 1140 °C, more preferably 950 to 1100 °C, and most preferably 1000 to 1050 °C; less than 30%. In the present invention, in the process of rolling (primary rolling and secondary rolling), due to the great deformation resistance of the alloy, there may be a situation that the rolling cannot pass. At this time, the temperature has dropped to 900°C, and it needs to be returned to the furnace again. Tempering is performed after heating, and the tempering temperature is preferably 1130-1150°C, more preferably 1135-1145°C, and most preferably 1140°C; the tempering time is preferably 30-90 minutes, more preferably 40 ~80 minutes, more preferably 50 to 70 minutes, most preferably 60 minutes.
本发明提供的焊丝材料为含有4.2wt%的W,16.5wt%的Mo的镍基合金,由于Mo、W元素含量高,合金热加工过程变形抗力大,塑形差;本发明通过优化这种成分合金的熔炼工艺、锻造开坯过程加热工艺、变形工艺、轧制过程加热工艺,制造出的盘圆。本发明提供的焊丝材料可应用于LNG储罐的施工建造。The welding wire material provided by the invention is a nickel-based alloy containing 4.2wt% of W and 16.5wt% of Mo. Due to the high content of Mo and W elements, the alloy has high deformation resistance and poor shape during hot working. The smelting process of the component alloy, the heating process in the forging and blanking process, the deformation process, the heating process in the rolling process, and the 's circle. The welding wire material provided by the present invention can be applied to the construction of LNG storage tanks.
具体实施方式Detailed ways
下面将对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员经改进或润饰的所有其它实例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be described clearly and completely below. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other examples that are improved or modified by those of ordinary skill in the art fall within the protection scope of the present invention.
实施例1Example 1
将金属Ni、金属Cr、金属W、金属Mo、金属Al、纯铁、Ni-Mg合金、金属Ce、金属Mn、金属Nb、碳块合金原料进行真空感应熔炼,装炉时坩埚中的初始炉料由金属Ni、纯铁、金属Cr、金属Mo、金属W、金属Nb、碳块高熔点元素组成,部分金属Ni、纯铁和碳块放在坩埚中间。The metal Ni, metal Cr, metal W, metal Mo, metal Al, pure iron, Ni-Mg alloy, metal Ce, metal Mn, metal Nb, carbon block alloy raw materials are subjected to vacuum induction melting, and the initial charge in the crucible when charging the furnace It is composed of metal Ni, pure iron, metal Cr, metal Mo, metal W, metal Nb, and carbon block high melting point elements, and some metal Ni, pure iron and carbon block are placed in the middle of the crucible.
将上述初始炉料精炼后加入金属Al和金属Ce进行合金化;精炼的温度为1540℃,精炼的真空度为0.8Pa。After refining the above-mentioned initial charge, metal Al and metal Ce are added for alloying; the refining temperature is 1540°C, and the refining vacuum degree is 0.8Pa.
所述合金化完成后最后加入Ni-Mg合金和金属Mn,金属Mn加入之前在真空炉内充50托的惰性气体氩气以减少挥发。After the alloying is completed, Ni-Mg alloy and metal Mn are finally added. Before the metal Mn is added, the vacuum furnace is filled with 50 Torr of inert gas argon to reduce volatilization.
在装炉过程中随炉装入部分碳块后再加入金属Al进行前期脱氧,精炼后加入金属Ce进行深脱氧,出钢前加入Ni-Mg合金进行Mg脱氧,脱氧过程中的真空度为0.8Pa。During the charging process, some carbon blocks are loaded into the furnace, and then metal Al is added for early deoxidation. After refining, metal Ce is added for deep deoxidation. Before tapping, Ni-Mg alloy is added for Mg deoxidation. The vacuum degree during the deoxidation process is 0.8 Pa.
在装炉过程中随炉装入渣料进行前期脱硫,精炼后加入金属Ce脱硫,出钢前加入Ni-Mg合金进行Mg脱硫,脱硫过程中的真空度为1Pa。During the charging process, slag is loaded into the furnace for pre-desulfurization. After refining, metal Ce is added for desulfurization. Before tapping, Ni-Mg alloy is added for Mg desulfurization. The vacuum degree during the desulfurization process is 1Pa.
将真空感应熔炼后得到的合金液进行浇注,得到铸锭电极。The alloy liquid obtained after vacuum induction melting is poured to obtain an ingot electrode.
将上述铸锭电极进真空自耗重熔后脱锭,得到直径为305mm的铸锭;所述真空自耗重熔过程中的熔速为3.3kg/min;所述真空自耗重熔过程中采用氮气冷却,氮气的流量为300Pa。The above-mentioned ingot electrode is de-ingoted after vacuum self-consumption remelting to obtain an ingot with a diameter of 305mm; the melting rate in the vacuum self-consumption remelting process is 3.3kg/min; in the vacuum self-consumption remelting process Nitrogen cooling was adopted, and the flow rate of nitrogen was 300Pa.
将上述铸锭在低于700℃装炉加热,8小时升温至1180℃保温40小时进行均质化处理。The above-mentioned ingot was heated in a furnace at a temperature lower than 700° C., and the temperature was raised to 1180° C. for 8 hours and kept for 40 hours to perform a homogenization treatment.
将上述均质化处理后的产品随炉冷却3小时降温至1100℃,保温1小时,然后在1小时升温至1140℃,保温4小时。The product after the above homogenization treatment was cooled in the furnace to 1100° C. for 3 hours, kept for 1 hour, and then heated to 1140° C. in 1 hour, and kept for 4 hours.
将上述加热后的产品采用3~5吨电液锤经过4次开坯到120mm方坯,开坯过程中的开锻温度为1100℃,终锻温度为1080℃。The above heated product is opened to a 120mm square billet by 3-5 tons of electro-hydraulic hammer for 4 times. The forging temperature during the blanking process is 1100°C, and the final forging temperature is 1080°C.
将上述开坯后的产品在低于700℃装炉加热,3小时升温至1140℃,保温2小时后,采用1吨电液锤经过5次开坯到50mm方坯,开坯过程中的开锻温度为1100℃,终锻温度为1080℃。The above billeted product is heated in a furnace below 700 °C, heated to 1140 °C for 3 hours, and held for 2 hours. After 5 times of billeting with a 1 ton electro-hydraulic hammer, the billet is opened to a 50mm square billet. The forging temperature is 1100°C, and the final forging temperature is 1080°C.
将上述开坯后的产品在3小时加热至1120℃,保温60分钟。The above blanked product was heated to 1120° C. for 3 hours and kept for 60 minutes.
将上述加热后的产品进行多孔型热轧轧制得到直径为25mm的圆棒,热轧过程中的初轧温度为1100℃,终轧温度为1060℃。The heated product is subjected to porous hot rolling to obtain a round bar with a diameter of 25 mm. The preliminary rolling temperature in the hot rolling process is 1100°C and the final rolling temperature is 1060°C.
将上述轧制后的产品在2小时加热至1120℃保温60min。The rolled product was heated to 1120° C. for 2 hours and kept for 60 minutes.
将上述加热后的产品进行多孔型热轧轧制得到直径为8mm的圆棒,得到焊丝材料,热轧过程中的初轧温度为1100℃,终轧温度为1060℃。The heated product is subjected to porous hot rolling to obtain a round bar with a diameter of 8 mm, and a welding wire material is obtained.
上述两次多孔型热轧轧制过程中最后一火轧制的变形量不小于30%,轧制过程中温度降低至900℃以下后重新回炉加热进行回火,回火的温度为1140℃,回火的时间为60分钟。In the above-mentioned two porous hot rolling processes, the deformation amount of the last fire rolling is not less than 30%. During the rolling process, the temperature is reduced to below 900 ° C and then returned to the furnace for tempering. The tempering temperature is 1140 ° C. The tempering time was 60 minutes.
对本发明实施例1制备的焊丝材料按照GB223标准进行成分检测,检测结果为:The welding wire material prepared in Example 1 of the present invention was tested for composition according to the GB223 standard, and the test results were:
对本发明实施例1制备的焊丝材料按照GB/T228-2010《拉金属材料拉伸试验室温试验方法》以及GB/T229-2007《金属材料夏比摆锤冲击试验方法》标准进行性能检测,检测结果如下:The performance of the welding wire material prepared in Example 1 of the present invention was tested according to GB/T228-2010 "Room temperature test method for tensile test of metal materials" and GB/T229-2007 "Charpy pendulum impact test method for metal materials". as follows:
实施例2Example 2
将金属Ni、金属Cr、金属W、金属Mo、金属Al、纯铁、Ni-Mg合金、金属Ce、金属Mn、金属Nb、碳块合金原料进行真空感应熔炼,装炉时坩埚中的初始炉料由金属Ni、纯铁、金属Cr、金属Mo、金属W、金属Nb、碳块高熔点元素组成,部分金属Ni、纯铁和碳块放在坩埚中间。The metal Ni, metal Cr, metal W, metal Mo, metal Al, pure iron, Ni-Mg alloy, metal Ce, metal Mn, metal Nb, carbon block alloy raw materials are subjected to vacuum induction melting, and the initial charge in the crucible when charging the furnace It is composed of metal Ni, pure iron, metal Cr, metal Mo, metal W, metal Nb, and carbon block high melting point elements, and some metal Ni, pure iron and carbon block are placed in the middle of the crucible.
将上述初始炉料精炼后加入金属Al和金属Ce进行合金化;精炼的温度为1530℃,精炼的真空度为0.6Pa。After refining the above-mentioned initial charge, metal Al and metal Ce are added for alloying; the refining temperature is 1530°C, and the refining vacuum degree is 0.6Pa.
所述合金化完成后最后加入Ni-Mg合金和金属Mn,金属Mn加入之前在真空炉内充50托的惰性气体氩气以减少挥发。After the alloying is completed, Ni-Mg alloy and metal Mn are finally added. Before the metal Mn is added, the vacuum furnace is filled with 50 Torr of inert gas argon to reduce volatilization.
在装炉过程中随炉装入部分碳块后再加入金属Al进行前期脱氧,精炼后加入金属Ce进行深脱氧,出钢前加入Ni-Mg合金进行Mg脱氧,脱氧过程中的真空度为0.8Pa。During the charging process, some carbon blocks are loaded into the furnace, and then metal Al is added for early deoxidation. After refining, metal Ce is added for deep deoxidation. Before tapping, Ni-Mg alloy is added for Mg deoxidation. The vacuum degree during the deoxidation process is 0.8 Pa.
在装炉过程中随炉装入渣料进行前期脱硫,精炼后加入金属Ce脱硫,出钢前加入Ni-Mg合金进行Mg脱硫,脱硫过程中的真空度为1Pa。During the charging process, slag is loaded into the furnace for pre-desulfurization. After refining, metal Ce is added for desulfurization. Before tapping, Ni-Mg alloy is added for Mg desulfurization. The vacuum degree during the desulfurization process is 1Pa.
将真空感应熔炼后得到的合金液进行浇注,得到铸锭电极。The alloy liquid obtained after vacuum induction melting is poured to obtain an ingot electrode.
将上述铸锭电极进真空自耗重熔后脱锭,得到直径为305mm的铸锭;所述真空自耗重熔过程中的熔速为3.0kg/min;所述真空自耗重熔过程中采用氮气冷却,氮气的流量为200Pa。The above-mentioned ingot electrode is de-ingoted after vacuum self-consumption remelting to obtain an ingot with a diameter of 305 mm; the melting rate in the vacuum self-consumption remelting process is 3.0kg/min; in the vacuum self-consumption remelting process Nitrogen cooling was adopted, and the flow rate of nitrogen was 200Pa.
将上述铸锭在低于700℃装炉加热,8小时升温至1180℃保温40小时进行均质化处理。The above-mentioned ingot was heated in a furnace at a temperature lower than 700° C., and the temperature was raised to 1180° C. for 8 hours and kept for 40 hours to perform a homogenization treatment.
将上述均质化处理后的产品随炉冷却3小时降温至1100℃,保温1小时,然后在1小时升温至1150℃,保温4小时。The product after the above homogenization treatment was cooled to 1100° C. for 3 hours with the furnace, kept for 1 hour, and then heated to 1150° C. in 1 hour, and kept for 4 hours.
将上述加热后的产品采用3~5吨电液锤经过4次开坯到120mm方坯,开坯过程中的开锻温度为1100℃,终锻温度为1080℃。The above heated product is opened to a 120mm square billet by 3-5 tons of electro-hydraulic hammer for 4 times. The forging temperature during the blanking process is 1100°C, and the final forging temperature is 1080°C.
将上述开坯后的产品在低于700℃装炉加热,3小时升温至1150℃,保温2小时后,采用1吨电液锤经过5次开坯到50mm方坯,开坯过程中的开锻温度为1100℃,终锻温度为1080℃。The above billeted product is heated in a furnace below 700 °C, heated to 1150 °C for 3 hours, and held for 2 hours, and a 1-ton electro-hydraulic hammer is used to open the billet to a 50mm square billet for 5 times. The forging temperature is 1100°C, and the final forging temperature is 1080°C.
将上述开坯后的产品在3小时加热至1130℃,保温60分钟。The above blanked product was heated to 1130° C. in 3 hours and kept for 60 minutes.
将上述加热后的产品进行多孔型热轧轧制得到直径为25mm的圆棒,热轧过程中的初轧温度为1100℃,终轧温度为1060℃。The heated product is subjected to porous hot rolling to obtain a round bar with a diameter of 25 mm. The preliminary rolling temperature in the hot rolling process is 1100°C and the final rolling temperature is 1060°C.
将上述轧制后的产品在2小时加热至1130℃保温60min。The rolled product was heated to 1130° C. for 2 hours and kept for 60 minutes.
将上述加热后的产品进行多孔型热轧轧制得到直径为8mm的圆棒,得到焊丝材料,热轧过程中的初轧温度为1100℃,终轧温度为1060℃。The heated product is subjected to porous hot rolling to obtain a round bar with a diameter of 8 mm, and a welding wire material is obtained.
上述两次多孔型热轧轧制过程中最后一火轧制的变形量不小于30%,轧制过程中温度降低至900℃以下后重新回炉加热进行回火,回火的温度为1140℃,回火的时间为60分钟。In the above-mentioned two porous hot rolling processes, the deformation amount of the last fire rolling is not less than 30%. During the rolling process, the temperature is reduced to below 900 ° C and then returned to the furnace for tempering. The tempering temperature is 1140 ° C. The tempering time was 60 minutes.
按照实施例1的方法,对本发明实施例2制备得到的焊丝材料进行成分检测,检测结果为According to the method of Example 1, the composition detection of the welding wire material prepared in Example 2 of the present invention was carried out, and the detection result was as follows:
按照实施例1的方法,对本发明实施例2制备得到的焊丝性能进行检测,检测结果为:According to the method of Example 1, the performance of the welding wire prepared in Example 2 of the present invention was tested, and the test results were:
实施例3Example 3
将金属Ni、金属Cr、金属W、金属Mo、金属Al、纯铁、Ni-Mg合金、金属Ce、金属Mn、金属Nb、碳块合金原料进行真空感应熔炼,装炉时坩埚中的初始炉料由金属Ni、纯铁、金属Cr、金属Mo、金属W、金属Nb、碳块高熔点元素组成,部分金属Ni、纯铁和碳块放在坩埚中间。The metal Ni, metal Cr, metal W, metal Mo, metal Al, pure iron, Ni-Mg alloy, metal Ce, metal Mn, metal Nb, carbon block alloy raw materials are subjected to vacuum induction melting, and the initial charge in the crucible when charging the furnace It is composed of metal Ni, pure iron, metal Cr, metal Mo, metal W, metal Nb, and carbon block high melting point elements, and some metal Ni, pure iron and carbon block are placed in the middle of the crucible.
将上述初始炉料精炼后加入金属Al和金属Ce进行合金化;精炼的温度为1550℃,精炼的真空度为0.7Pa。After refining the above-mentioned initial charge, metal Al and metal Ce are added for alloying; the refining temperature is 1550° C., and the refining vacuum degree is 0.7Pa.
所述合金化完成后最后加入Ni-Mg合金和金属Mn,金属Mn加入之前在真空炉内充50托的惰性气体氩气以减少挥发。After the alloying is completed, Ni-Mg alloy and metal Mn are finally added. Before the metal Mn is added, the vacuum furnace is filled with 50 Torr of inert gas argon to reduce volatilization.
在装炉过程中随炉装入部分碳块后再加入金属Al进行前期脱氧,精炼后加入金属Ce进行深脱氧,出钢前加入Ni-Mg合金进行Mg脱氧,脱氧过程中的真空度为1Pa。During the charging process, some carbon blocks are loaded into the furnace, and then metal Al is added for early deoxidation. After refining, metal Ce is added for deep deoxidation. Before tapping, Ni-Mg alloy is added for Mg deoxidation. The vacuum degree during the deoxidation process is 1Pa. .
在装炉过程中随炉装入渣料进行前期脱硫,精炼后加入金属Ce脱硫,出钢前加入Ni-Mg合金进行Mg脱硫,脱硫过程中的真空度为0.6Pa。During the charging process, slag is loaded into the furnace for early desulfurization. After refining, metal Ce is added for desulfurization. Before tapping, Ni-Mg alloy is added for Mg desulfurization. The vacuum degree during the desulfurization process is 0.6Pa.
将真空感应熔炼后得到的合金液进行浇注,得到铸锭电极。The alloy liquid obtained after vacuum induction melting is poured to obtain an ingot electrode.
将上述铸锭电极进真空自耗重熔后脱锭,得到直径为305mm的铸锭;所述真空自耗重熔过程中的熔速为3.5kg/min;所述真空自耗重熔过程中采用氮气冷却,氮气的流量为250Pa。The above-mentioned ingot electrode is de-ingoted after vacuum self-consumption remelting to obtain an ingot with a diameter of 305 mm; the melting rate in the vacuum self-consumption remelting process is 3.5kg/min; in the vacuum self-consumption remelting process Nitrogen cooling was adopted, and the flow rate of nitrogen was 250Pa.
将上述铸锭在低于700℃装炉加热,8小时升温至1180℃保温40小时进行均质化处理。The above-mentioned ingot was heated in a furnace at a temperature lower than 700° C., and the temperature was raised to 1180° C. for 8 hours and kept for 40 hours to perform a homogenization treatment.
将上述均质化处理后的产品随炉冷却3小时降温至1100℃,保温1小时,然后在1小时升温至1160℃,保温4小时。The product after the above homogenization treatment was cooled to 1100° C. for 3 hours with the furnace, kept for 1 hour, and then heated to 1160° C. in 1 hour, and kept for 4 hours.
将上述加热后的产品采用3~5吨电液锤经过4次开坯到120mm方坯,开坯过程中的开锻温度为1100℃,终锻温度为1080℃。The above heated product is opened to a 120mm square billet by 3-5 tons of electro-hydraulic hammer for 4 times. The forging temperature during the blanking process is 1100°C, and the final forging temperature is 1080°C.
将上述开坯后的产品在低于700℃装炉加热,3小时升温至1160℃,保温2小时后,采用1吨电液锤经过5次开坯到50mm方坯,开坯过程中的开锻温度为1100℃,终锻温度为1080℃。The above billeted product is heated in a furnace below 700 °C, heated to 1160 °C for 3 hours, and held for 2 hours. After 5 times of billeting with a 1 ton electro-hydraulic hammer, the billet is opened to a 50mm square billet. The forging temperature is 1100°C, and the final forging temperature is 1080°C.
将上述开坯后的产品在3小时加热至1120℃,保温60分钟。The above blanked product was heated to 1120° C. for 3 hours and kept for 60 minutes.
将上述加热后的产品进行多孔型热轧轧制得到直径为25mm的圆棒,热轧过程中的初轧温度为1100℃,终轧温度为1060℃。The heated product is subjected to porous hot rolling to obtain a round bar with a diameter of 25 mm. The preliminary rolling temperature in the hot rolling process is 1100°C and the final rolling temperature is 1060°C.
将上述轧制后的产品在2小时加热至1140℃保温60min。The rolled product was heated to 1140° C. for 2 hours and kept for 60 minutes.
将上述加热后的产品进行多孔型热轧轧制得到直径为8mm的圆棒,得到焊丝材料,热轧过程中的初轧温度为1100℃,终轧温度为1060℃。The heated product is subjected to porous hot rolling to obtain a round bar with a diameter of 8 mm, and a welding wire material is obtained.
上述两次多孔型热轧轧制过程中最后一火轧制的变形量不小于30%,轧制过程中温度降低至900℃以下后重新回炉加热进行回火,回火的温度为1140℃,回火的时间为60分钟。In the above-mentioned two porous hot rolling processes, the deformation amount of the last fire rolling is not less than 30%. During the rolling process, the temperature is reduced to below 900 ° C and then returned to the furnace for tempering. The tempering temperature is 1140 ° C. The tempering time was 60 minutes.
按照实施例1的方法,对本发明实施例3制备得到的焊丝材料进行成分检测,检测结果为:According to the method of Example 1, the composition detection of the welding wire material prepared in Example 3 of the present invention was carried out, and the detection results were as follows:
按照实施例1的方法,对本发明实施例3制备得到的焊丝性能进行检测,检测结果为:According to the method of Example 1, the performance of the welding wire prepared in Example 3 of the present invention was tested, and the test results were:
由以上实施例可知,本发明提供了一种焊丝材料,成分为:0.35~0.55wt%的Mn;15.5~16wt%的Cr;16~16.5wt%的Mo;Co≤0.3wt%;Cu≤0.05wt%;5.4~5.8wt%的Fe;0.15~0.2wt%的V;3.6~4.2wt%的W;O≤0.002wt%;N≤0.005wt%;P≤0.005wt%;Al≤0.05wt%;Ce≤0.02wt%;Mg≤0.08wt%;余量为Ni。本发明通过优化这种成分合金的熔炼工艺、锻造开坯过程加热工艺、变形工艺、轧制过程加热工艺,制造出的盘圆。本发明提供的焊丝材料可应用于LNG储罐的施工建造。It can be seen from the above embodiments that the present invention provides a welding wire material with the following components: 0.35-0.55wt% Mn; 15.5-16wt% Cr; 16-16.5wt% Mo; Co≤0.3wt%; Cu≤0.05 wt%; 5.4~5.8wt% Fe; 0.15~0.2wt% V; 3.6~4.2wt% W; O≤0.002wt%; N≤0.005wt%; P≤0.005wt%; Al≤0.05wt% ; Ce≤0.02wt%; Mg≤0.08wt%; the balance is Ni. By optimizing the melting process of the composition alloy, the heating process in the forging and blanking process, the deformation process and the heating process in the rolling process, the present invention manufactures a 's circle. The welding wire material provided by the present invention can be applied to the construction of LNG storage tanks.
以上所述的仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above are only the preferred embodiments of the present invention, it should be pointed out that for those skilled in the art, without departing from the principles of the present invention, several improvements and modifications can also be made. These improvements and modifications It should also be regarded as the protection scope of the present invention.
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