CN110640042A - A kind of gas storage bottle processing method - Google Patents

A kind of gas storage bottle processing method Download PDF

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Publication number
CN110640042A
CN110640042A CN201910912994.7A CN201910912994A CN110640042A CN 110640042 A CN110640042 A CN 110640042A CN 201910912994 A CN201910912994 A CN 201910912994A CN 110640042 A CN110640042 A CN 110640042A
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depth
bottle mouth
tail plug
gas storage
cylinder
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冯存江
凌建
李世洪
李明
唐勇
宛利祥
战玉勋
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Sinoma Science & Technology Chengdu Co ltd
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Sinoma Science & Technology Chengdu Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D51/00Making hollow objects
    • B21D51/16Making hollow objects characterised by the use of the objects
    • B21D51/24Making hollow objects characterised by the use of the objects high-pressure containers, e.g. boilers, bottles

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  • Mechanical Engineering (AREA)
  • Filling Or Discharging Of Gas Storage Vessels (AREA)

Abstract

The invention discloses a processing method of a gas storage bottle, which belongs to the technical field of high-pressure gas storage bottles and comprises the following steps: stamping and deep-drawing the aluminum material for multiple times to form a cup-shaped body with one closed end and one opened end; the cup-shaped body is closed by strong rotation to form an inner container with a bottle mouth end sealing head, an inner container barrel and a tail plug end sealing head; in the process of strong rotation, the average thickness of the liner cylinder is less than or equal to 1.5 mm. The gas storage bottle produced by the method ensures that the inner container is as light as possible, and improves the gas storage density per unit weight.

Description

一种储气瓶加工方法A kind of gas storage bottle processing method

技术领域technical field

本发明涉及高压储气瓶技术领域,具体涉及一种储气瓶加工方法。The invention relates to the technical field of high-pressure gas storage cylinders, in particular to a processing method for gas storage cylinders.

背景技术Background technique

储气瓶,是燃料电池中燃料气体的存储装置。储气瓶的气体容纳能力,直接决定着燃料电池的续航能力。而储气瓶的气体容纳能力,又与储气瓶加工方法直接相关。The gas cylinder is a storage device for the fuel gas in the fuel cell. The gas holding capacity of the gas cylinder directly determines the endurance of the fuel cell. The gas holding capacity of the gas cylinder is directly related to the processing method of the gas cylinder.

现有的储气瓶加工方法,直接采用铝板冲拔成型,对气瓶的厚度和体积没有进行精确限制,使储气瓶的气体容纳能力始终无法增加。The existing gas storage cylinder processing method directly adopts aluminum plate to punch and form, and there is no precise restriction on the thickness and volume of the gas cylinder, so that the gas holding capacity of the gas storage cylinder cannot be increased all the time.

为了使储气瓶的单位重量气体存储密度,使储气瓶能够存储更多的燃料气体,需要采用新的加工方法。In order to make the gas storage density per unit weight of the gas storage cylinder, so that the gas storage cylinder can store more fuel gas, a new processing method needs to be adopted.

发明内容SUMMARY OF THE INVENTION

本发明意在提供一种能够加工出单位重量气体存储密度更大的储气瓶加工方法。The present invention intends to provide a processing method for a gas storage cylinder capable of processing a gas storage cylinder with a higher gas storage density per unit weight.

一种储气瓶加工方法,包括以下步骤:A method for processing a gas storage cylinder, comprising the following steps:

将铝材多次冲压拉深形成一端封闭一端开口的杯形体;The aluminum material is punched and drawn for many times to form a cup-shaped body with one end closed and one end open;

将杯形体经过强旋收口后形成具有瓶口端封头、内胆筒体和尾塞端封头的内胆;After the cup-shaped body is closed by strong rotation, an inner bladder with a bottle end cap, an inner bladder cylinder and a tail plug end cap is formed;

在强旋的过程中,使内胆筒体的平均厚度小于等于1.5毫米。In the process of strong rotation, the average thickness of the inner tube is less than or equal to 1.5 mm.

本方案的优点在于:The advantages of this scheme are:

在制作内胆时,在强旋的过程中,通过监测内胆筒体的厚度,使内胆筒体的平均厚度小于等于1.5毫米,使内胆做得尽可能薄,这样才能保证内胆尽可能地轻量化,提高单位重量的气体存储密度。使在装载同样质量的气体时,整个储气瓶的重量更轻,更有利于无人机、汽车等使用设备搭载。When making the inner bladder, in the process of strong rotation, by monitoring the thickness of the inner bladder cylinder, the average thickness of the inner bladder cylinder is less than or equal to 1.5 mm, and the inner bladder is made as thin as possible, so as to ensure that the inner bladder is fully Lightweight possible, increasing gas storage density per unit weight. When the same mass of gas is loaded, the weight of the entire gas storage cylinder is lighter, which is more conducive to the loading of equipment such as drones and automobiles.

进一步,在拉深过程中,经过三次拉深,将杯形体的封闭端拉深形成尾塞端封头,将封闭端与开口端之间的部分拉深形成内胆筒体。Further, in the deep drawing process, after three times of deep drawing, the closed end of the cup-shaped body is deep drawn to form the end plug end cap, and the part between the closed end and the open end is deep drawn to form the inner bladder cylinder.

经过三次拉深,使铝材拉深形成的杯形体有足够的长度,使原先的封闭端拉深形成尾塞端封头,使在封闭端和开口端之间的部分拉深形成内胆筒体,而内胆筒体本身也具有一定的长度,够后面继续加工操作。After three times of deep drawing, the cup-shaped body formed by deep drawing of the aluminum material has sufficient length, so that the original closed end is deep drawn to form the end plug end head, and the part between the closed end and the open end is deep drawn to form the inner tube. The inner tank itself also has a certain length, which is enough to continue the processing operation later.

进一步,在拉深和强旋收口过程中,逐步使内胆筒体的壁厚由两端向中间减薄。Further, in the process of deep drawing and strong spinning and closing, the wall thickness of the inner tube is gradually reduced from both ends to the middle.

通过减薄内胆筒体达到减薄整个内胆的目的,使内胆在满足气体容纳要求的前提下更加轻量化,增大单位重量下燃料气体的存储密度。The purpose of thinning the entire inner liner is achieved by thinning the inner liner cylinder, so that the inner liner is lighter in weight on the premise of meeting the gas accommodation requirements, and the storage density of the fuel gas per unit weight is increased.

进一步,在强旋收口过程中,使杯形体的开口端逐步收拢形成具有瓶口端的瓶口端封头;瓶口端封头形成连接在瓶口端和内胆筒体之间的瓶口端曲面,瓶口端曲面的深度为前封头深度。Further, in the process of strong rotation and closing, the open end of the cup-shaped body is gradually closed to form a bottle end sealing head with a bottle mouth end; the bottle mouth end sealing head forms a bottle mouth end connected between the bottle mouth end and the inner tube body. Surface, the depth of the surface of the bottle mouth end is the depth of the front head.

在强旋收口过程中,通过形成瓶口端曲面,使原来杯形体的开口端能够收拢形成瓶口端,而瓶口端曲面的深度,就是瓶口端曲面两个端部之间的距离,也是瓶口端与内胆筒体彼此靠近一端之间的距离,可以用来表示瓶口端曲面的弯曲程度。In the process of strong rotation and closing, by forming the curved surface of the bottle mouth, the open end of the original cup-shaped body can be closed to form the bottle mouth end, and the depth of the curved surface of the bottle mouth end is the distance between the two ends of the bottle mouth end curved surface, It is also the distance between the end of the bottle mouth and the end of the inner barrel close to each other, which can be used to indicate the degree of curvature of the curved surface of the bottle mouth end.

进一步,所述尾塞端封头与内胆筒体之间一体成型有尾塞端曲面;所述尾塞端曲面的深度为后封头深度;所述后封头深度与前封头深度相等。Further, a tail plug end curved surface is integrally formed between the tail plug end cover and the inner bladder; the depth of the tail plug end curved surface is the depth of the rear head; the depth of the rear head is equal to the depth of the front head .

尾塞端曲面深度就是尾塞端封头与内胆筒体彼此靠近的端部之间的距离。与瓶口端曲面深度一样,尾塞端曲面深度同样表示了尾塞端曲面的完全程度,两者相等,说明两者的弯曲度相同。The depth of the curved surface of the tail plug end is the distance between the head of the tail plug end and the ends of the inner bladder cylinder that are close to each other. Like the depth of the surface of the bottle mouth, the depth of the surface of the tail plug also indicates the completeness of the surface of the tail plug. The two are equal, indicating that the two have the same degree of curvature.

在拉深过程中形成的封头端安装尾塞端。A tail plug end is installed at the head end formed during the deep drawing process.

通过安装尾塞端,方便与强旋机等设备的连接安装,方便对杯形体和后面形成的内胆、储气瓶在固定后进行进一步的加工。By installing the end of the tail plug, it is convenient to connect and install with equipment such as a strong spinner, and it is convenient to further process the cup-shaped body and the inner bladder and gas storage cylinder formed behind it after being fixed.

进一步,在拉深和强旋过程中,使内胆筒体的平均直径分别大于前封头深度和后封头深度。Further, in the process of deep drawing and strong spinning, the average diameter of the inner tube body is made larger than the depth of the front end head and the depth of the rear end head, respectively.

先设计好内胆尺寸,再按照设计来进行加工,通过内胆筒体直径和前封头深度、后封头深度的大小关系,来限定加工出来的内胆的形状结构。进一步,在收口过程后,使前封头深度和后封头深度与内胆筒体平均直径的比值均小于等于0.3。Design the size of the inner tank first, and then process it according to the design. The shape and structure of the processed inner tank is limited by the relationship between the diameter of the inner tank and the depth of the front head and the depth of the rear head. Further, after the closing process, the ratios of the depth of the front head and the depth of the rear head to the average diameter of the inner bladder cylinder are both less than or equal to 0.3.

在收口过程中,使整个内胆是一个具有较大平均直径的扁平结构,使在保证内胆总长度不变的情况下,增大内胆的有效容积,增加对燃料气体的容纳量,增大单位重量中燃料气体的储存密度。In the process of closing the mouth, the entire inner liner is a flat structure with a larger average diameter, so that the effective volume of the inner liner can be increased, the capacity of fuel gas can be increased, and the total length of the inner liner can be kept unchanged. Storage density of fuel gas in large unit weight.

进一步,在强旋过程中,使内胆筒体的部分壁厚减薄至1.2毫米。Further, in the process of strong rotation, part of the wall thickness of the inner tube is reduced to 1.2 mm.

内胆筒体的部分位置厚度最小可以达到1.2毫米,相比于现在大多数最小只能做到1.5毫米厚度的储气瓶,本方案中的储气瓶进一步对内胆进行了减薄,能够在容纳相同量燃料气体的前提下,使储气瓶的整体重量更轻,提高单位重量燃料气体的存储量。The thickness of some parts of the inner tank can reach a minimum thickness of 1.2 mm. Compared with most of the current gas storage cylinders that can only achieve a minimum thickness of 1.5 mm, the gas storage cylinder in this scheme further thins the inner tank, which can reduce the thickness of the inner tank. Under the premise of accommodating the same amount of fuel gas, the overall weight of the gas storage cylinder is made lighter, and the storage capacity of the fuel gas per unit weight is increased.

进一步,收口过程在420-450℃的温度下进行。Further, the closing process is performed at a temperature of 420-450°C.

在此温度下,有利于铝材加热后提高延展性,更加便于收口。At this temperature, it is beneficial to improve the ductility of the aluminum after heating, and it is more convenient to close the mouth.

进一步,强旋和收口过程在550-650转/分的转速下进行。Further, the strong spinning and closing processes are carried out at 550-650 rpm.

在此转速下,有利于内胆筒体的减薄和瓶口端的收口。At this rotational speed, it is favorable for the thinning of the inner tank and the closing of the bottle mouth end.

附图说明Description of drawings

图1为本发明实施例一加工形成的储气瓶的结构示意图。FIG. 1 is a schematic structural diagram of a gas cylinder formed by processing according to Embodiment 1 of the present invention.

图2为本发明实施例二加工形成的储气瓶中阀门的结构示意图。FIG. 2 is a schematic structural diagram of a valve in a gas storage cylinder formed by processing according to the second embodiment of the present invention.

图3为图2的仰视图。FIG. 3 is a bottom view of FIG. 2 .

具体实施方式Detailed ways

下面通过具体实施方式进一步详细说明:The following is further described in detail by specific embodiments:

说明书附图中的附图标记包括:轻质壳体10、内胆11、尾塞端封头21、尾塞端211、瓶口端封头22、瓶口端221、第一直径R1、第二直径R2、第三直径R3、第一轴长D1、第二轴长D2、第三轴长D3、封头深度H1、第二深度H2、第三深度H3、阀门100、盖顶110、盖壁112、旋钮120、围罩130、密封圈132、连接腔140、膨胀口142、支撑座150、密封条152。Reference numerals in the accompanying drawings include: lightweight shell 10, inner tank 11, tail plug end cap 21, tail plug end 211, bottle mouth end cap 22, bottle mouth end 221, first diameter R1, No. Second diameter R2, third diameter R3, first shaft length D1, second shaft length D2, third shaft length D3, head depth H1, second depth H2, third depth H3, valve 100, top cover 110, cover The wall 112 , the knob 120 , the enclosure 130 , the sealing ring 132 , the connecting cavity 140 , the expansion port 142 , the support seat 150 , and the sealing strip 152 .

实施例一Example 1

实施例一基本如附图1所示:通过本实施例的加工方法生产出的储气瓶,包括内胆11和紧贴内胆11并包裹在内胆11上的轻质壳体10。其中,内胆11包括近似半球面的尾塞端封头21和瓶口端封头22。Embodiment 1 is basically as shown in FIG. 1 : the gas storage bottle produced by the processing method of this embodiment includes an inner bladder 11 and a lightweight shell 10 that is close to the inner bladder 11 and wrapped on the inner bladder 11 . Wherein, the inner container 11 includes a tail plug end cap 21 and a bottle mouth end cap 22 that are approximately hemispherical.

尾塞端封头21的中心位置处焊接有向外伸出,穿过轻质壳体10的尾塞端211。尾塞端211与内胆11同轴,尾塞端211朝向外侧的方向上开有连接口,通过连接口能够使尾塞端211与其他固定结构连接,方便对整个储气瓶的固定。A tail plug end 211 extending outward and passing through the lightweight housing 10 is welded at the central position of the tail plug end cap 21 . The tail plug end 211 is coaxial with the inner pot 11, and the tail plug end 211 is provided with a connection port in the direction toward the outside.

瓶口端封头22的中心位置处连通有向外伸出的管状瓶口端221。瓶口端221与内胆11和尾塞端211同轴。A tubular bottle mouth end 221 protruding outward is communicated with the central position of the bottle mouth end sealing head 22 . The bottle mouth end 221 is coaxial with the inner pot 11 and the tail plug end 211 .

内胆11轴线的中心点O为内胆的重心,内胆11以过中心点O并垂直于轴线的横截面为分界面,如图1所示,分界面两侧的内胆11(除开瓶口端221)和轻质壳体10的形状大小都相对于分界面对称。其中,内胆11连接在瓶口端封头22和尾塞端封头21之间的内胆筒体可以分为至少四个圆筒状的结构,把与封头部分(包括瓶口端封头22和尾塞端封头21)连接的圆筒结构称为第二圆筒,其长度为第二深度H2,与第二圆筒连接的圆筒结构称为第三圆筒,其长度为第三深度H3,第二圆筒和第三圆筒相对于分界面对称连接有相同的圆筒结构,即尾塞端封头21、第二圆筒、第三圆筒、第三圆筒、第二圆筒和瓶口端封头22依次连接形成了内胆11。封头(包括瓶口端封头22和尾塞端封头21)到内胆筒体之间的分别连接有瓶口端曲面和尾塞端曲面,瓶口端曲面和尾塞端曲面自身两个端部的距离相同,且分别称为前封头深度和后封头深度,两个封头深度都为H1。2*(H1+H2+H3)=D1,D1为内胆11除去瓶口端221部分的轴线长度,称之为第一轴长D1。The center point O of the axis of the inner pot 11 is the center of gravity of the inner pot, and the inner pot 11 takes the cross section passing through the center point O and perpendicular to the axis as the interface, as shown in Figure 1, the inner pot 11 on both sides of the interface (except the bottle Both the port 221) and the lightweight housing 10 are symmetrical in shape and size relative to the interface. Wherein, the inner tank 11 connected between the bottle mouth end sealing head 22 and the tail plug end sealing head 21 can be divided into at least four cylindrical structures. The cylindrical structure connected with the head 22 and the tail plug end cap 21) is called the second cylinder, and its length is the second depth H2, and the cylindrical structure connected with the second cylinder is called the third cylinder, and its length is At the third depth H3, the second cylinder and the third cylinder are symmetrically connected with the same cylinder structure relative to the interface, that is, the tail plug end cap 21, the second cylinder, the third cylinder, the third cylinder, The second cylinder and the bottle mouth end cap 22 are connected in sequence to form the inner container 11 . Between the sealing head (including the bottle mouth end sealing head 22 and the tail plug end sealing head 21 ) and the inner tank cylinder are respectively connected the bottle mouth end curved surface and the tail plug end curved surface, and the bottle mouth end curved surface and the tail plug end curved surface are themselves two. The distance between the two ends is the same, and they are called the depth of the front head and the depth of the back head respectively. The depths of the two heads are H1. 2*(H1+H2+H3)=D1, D1 is the inner tank 11 except the bottle mouth The axial length of the end 221 portion is referred to as the first axial length D1.

内胆筒体部分的内部平均直径为第一直径R1,内胆筒体部分的外部平均直径为第二直径R2,轻质壳体10与内胆筒体部分对应的结构外部的平均直径为第三直径R3,则内胆筒体部分的平均厚度为(R2-R1)/2≤1.5mm。The inner average diameter of the inner tank barrel portion is the first diameter R1, the outer average diameter of the inner tank barrel portion is the second diameter R2, and the outer average diameter of the structure corresponding to the inner tank barrel portion of the lightweight shell 10 is the first diameter. If the three diameters are R3, the average thickness of the inner tube body is (R2-R1)/2≤1.5mm.

其中,第三圆筒的平均厚度(即H3长度内的内胆筒体壁平均厚度)要小于第二圆筒的平均厚度(即H2长度内的内胆筒体壁平均厚度)。其中,第三圆筒的壁厚最薄可以做到1.2mm。相比于现在储气瓶的壁厚通常在1.5mm以上,本方案生产出来的高压储氢气瓶能够在保证内胆11质量变得更轻,有效容积更大,即单位重量储氢密度更高,本实施例中的单位重量储氢密度全部在7.5%以上。Wherein, the average thickness of the third cylinder (that is, the average thickness of the inner wall in the length of H3) is smaller than the average thickness of the second cylinder (that is, the average thickness of the inner wall in the length of H2). Among them, the thinnest wall thickness of the third cylinder can be 1.2mm. Compared with the wall thickness of the current gas storage cylinder, which is usually more than 1.5mm, the high-pressure hydrogen storage cylinder produced by this scheme can ensure that the quality of the inner tank 11 becomes lighter and the effective volume is larger, that is, the hydrogen storage density per unit weight is higher. , the hydrogen storage density per unit weight in this embodiment is all above 7.5%.

轻质壳体10,为包裹在内胆11外表面,形成的与内胆11形状相匹配的囊状结构。轻质壳体10与内胆11一样,同样具有尾塞端封头21和瓶口端封头22以及连接瓶口端封头22和尾塞端封头21之间的壳体筒体部分。本实施例中的轻质壳体10,采用按照一定规律缠绕的碳纤维-环氧体系复合材料缠绕后涂覆树脂而成。The lightweight shell 10 is a sac-like structure formed by wrapping the outer surface of the inner bladder 11 and matching the shape of the inner bladder 11 . Like the inner bladder 11 , the light-weight casing 10 also has a tail plug end cap 21 and a bottle mouth end cap 22 and a casing cylindrical portion connecting the bottle mouth end cap 22 and the tail plug end cap 21 . The lightweight shell 10 in this embodiment is made of carbon fiber-epoxy composite material wound according to a certain rule and then coated with resin.

内胆11的瓶口端封头22和尾塞端封头21外表面端部之间的距离为第二轴长D2,内胆11瓶口端封头22和尾塞端封头21的平均厚度为(D2-D1)/2。(D2-D1)/2≥1.5mm。The distance between the bottle end cap 22 of the inner bladder 11 and the outer surface end of the tail plug end cap 21 is the second axis length D2, the average of the bottle end cap 22 of the inner bladder 11 and the tail plug end cap 21 The thickness is (D2-D1)/2. (D2-D1)/2≥1.5mm.

而轻质壳体10的瓶口端封头22和尾塞端封头21外表面端部之间的距离为第三轴长D3,轻质壳体10瓶口端封头22和尾塞端封头21的平均厚度为(D3-D2)/2。(D3-D2)/2≥1.5mm。The distance between the bottle mouth end cap 22 of the lightweight shell 10 and the end of the outer surface of the tail plug end cap 21 is the third axial length D3, and the bottle mouth end cap 22 of the lightweight shell 10 and the tail plug end The average thickness of the head 21 is (D3-D2)/2. (D3-D2)/2≥1.5mm.

瓶口端封头22和尾塞端封头21距离第二圆筒的距离与即封头深度H1,为了使储气瓶能够在相同有效容积的前提下,做到质量最轻,在制作内胆11时,使H1/R1≤0.3,当H1/R1=0.3时,内胆11在容纳相同质量氢气的情况下,整个气瓶最轻。The distance between the bottle mouth end sealing head 22 and the tail plug end sealing head 21 from the second cylinder and the depth H1 of the sealing head, in order to make the gas storage bottle the lightest weight under the premise of the same effective volume, in the production process When the inner liner 11 is used, H1/R1≤0.3, when H1/R1=0.3, when the inner liner 11 accommodates the same mass of hydrogen, the entire gas cylinder is the lightest.

储气瓶的重容比大于0.28小于等于0.43。本实施例中,储气瓶的重容比为0.292。相比于现有技术,本实施例加工形成的储气瓶轻量化,重容比更小,更加有利于燃料电池的续航,有利于无人机等对燃料电池重量要求较为严格的应用环境使用。The weight-to-volume ratio of the gas cylinder is greater than 0.28 and less than or equal to 0.43. In this embodiment, the weight-to-volume ratio of the gas cylinder is 0.292. Compared with the prior art, the gas storage cylinder processed in this embodiment is lightweight and has a smaller weight-to-volume ratio, which is more conducive to the battery life of the fuel cell, and is conducive to the use in application environments such as drones that have stricter weight requirements for the fuel cell. .

本实施例中的储气瓶,不仅能够在无人机上使用,也能在摩托车、野外露营等应用环境中进行使用。The gas storage cylinder in this embodiment can be used not only on drones, but also in application environments such as motorcycles and field camping.

具体实施过程如下:The specific implementation process is as follows:

首先,制作内胆11。First, the inner pot 11 is produced.

本实施例中采用铝制内胆:将经过打磨后的圆柱体的铝板放置在拉深模具上,通过拉深模具将铝板冲压冷拉深成杯形体,杯形体为包括尾塞端封头21和与尾塞端封头21一体成型的内胆筒体。内胆筒体经过三次拉深形成中间薄两端厚的结构。In this embodiment, an aluminum inner liner is used: the polished cylindrical aluminum plate is placed on the drawing die, and the aluminum plate is punched and cold-drawn into a cup-shaped body through the deep-drawing die. The cup-shaped body includes a tail plug end cap 21 And the inner tank cylinder which is integrally formed with the end cap 21 of the tail plug. The inner tube body is deep-drawn three times to form a structure with a thin middle and thick ends.

将杯形体放置在强旋设备上,经强旋减薄后收口,在强旋过程中使杯形体的使内胆筒体依次拉深强旋形成第二圆筒、第三圆筒、第三圆筒和第二圆筒依次连接的一体成型的筒状结构,其中,第三圆筒的壁厚要小于第二圆筒的壁厚。The cup-shaped body is placed on the strong-spinning equipment, and the mouth is closed after being thinned by strong-spinning. The cylinder and the second cylinder are connected in sequence in an integrally formed cylindrical structure, wherein the wall thickness of the third cylinder is smaller than that of the second cylinder.

在内胆筒体中各个部分的壁厚达到要求(即内胆11内胆筒体的平均厚度为(R2-R1)/2≤1.5mm)后,以旋压收口的方式,将杯形体筒状结构的开口端加工成仅留下瓶口端221安装位置的瓶口端封头22。再在尾塞端封头21的封闭端头的中心位置处安装上尾塞端211,通过安装尾塞端211方便将内胆11在后面加工过程中与其他加工设备连接。使内胆11形成两端分别为瓶口端封头22和尾塞端封头21的铝制内胆。After the wall thickness of each part in the inner tube body reaches the requirements (that is, the average thickness of the inner tube body of the inner tube 11 is (R2-R1)/2≤1.5mm), the cup-shaped body tube is closed by spinning. The open end of the like structure is processed to leave only the bottle mouth end cap 22 where the bottle mouth end 221 is installed. Then, a tail plug end 211 is installed at the center of the closed end of the tail plug end sealing head 21 , and the inner tank 11 is conveniently connected to other processing equipment in the subsequent processing process by installing the tail plug end 211 . The inner pot 11 is formed into an aluminum inner pot with two ends of the bottle end cap 22 and the tail plug end cap 21 respectively.

在强旋收口时,需要在420-450℃的温度下进行,在强旋减薄的的过程中,采用550-650转/分的转速进行,其中,本实施例中采用600转/分的转速进行旋转。In the process of strong spinning and closing, it needs to be carried out at a temperature of 420-450 ° C. In the process of strong spinning and thinning, the rotation speed of 550-650 rpm is used. Rotation speed.

铝制内胆11加工成型后,需进行热处理:将铝制内胆11放入加热炉中,加热到550℃保温时间到80分钟进行固溶,在175℃下保温300分钟进行时效处理。After the aluminum liner 11 is processed and formed, heat treatment is required: the aluminum liner 11 is placed in a heating furnace, heated to 550°C for a holding time of 80 minutes for solid solution, and kept at 175°C for 300 minutes for aging treatment.

在铝制内胆加工成型后,在铝制内胆上用数控车床加工出满足尺寸和精度要求的直螺纹。After the aluminum inner liner is processed and formed, the straight thread that meets the size and precision requirements is machined on the aluminum inner liner with a CNC lathe.

铝制内胆还需进行内表面抛光处理,选用机械抛光的方式,将小颗粒磨料和研磨液混合后灌入铝制内胆的内腔,通过一定的转速在气瓶内壁旋转,进行铝制内胆内表面全面抛光。The inner surface of the aluminum liner also needs to be polished on the inner surface. The mechanical polishing method is used, and the small particle abrasive and the grinding liquid are mixed and poured into the inner cavity of the aluminum liner. The inner surface of the liner is fully polished.

然后,制作轻质壳体10。Then, the lightweight case 10 is produced.

先制作,缠绕层;在内胆11上缠绕碳纤维-环氧体系复合材料:将在前面步骤中制作好的铝制内胆11,沿着其外壁,通过环向缠绕和螺旋缠绕交叉重叠的方式缠绕碳纤维-环氧体系复合材料以形成缠绕层,得到储气瓶半成品。缠绕层的平均厚度为B1。First make, wrap the layer; wind the carbon fiber-epoxy system composite material on the inner liner 11: the aluminum inner liner 11 fabricated in the previous steps will be overlapped along its outer wall by hoop winding and helical winding. The carbon fiber-epoxy system composite material is wound to form a winding layer, and a semi-finished gas storage cylinder is obtained. The average thickness of the winding layer is B1.

紧接着,涂覆光固化树脂层:在储气瓶半成品的缠绕层外表面均匀涂覆光固化树脂,并将涂覆有光固化树脂的储气瓶半成品放入现有的光固化装置内经紫外线进行照射至固化完成。光固化树脂层的平均厚度为B2。Next, apply the light-curing resin layer: evenly coat the light-curing resin on the outer surface of the winding layer of the semi-finished gas cylinder, and put the semi-finished gas cylinder coated with the light-curing resin into the existing light-curing device to pass ultraviolet rays. Irradiation is performed until curing is complete. The average thickness of the photocurable resin layer is B2.

轻质壳体10的平均厚度为B1+B2,其中(R3-R2)/2≤B1+B2≤(D3-D2)/2。其中,1.2mm≤(R3-R2)/2≤1.5mm,1.5mm≤(D3-D2)/2。The average thickness of the lightweight shell 10 is B1+B2, where (R3-R2)/2≤B1+B2≤(D3-D2)/2. Among them, 1.2mm≤(R3-R2)/2≤1.5mm, 1.5mm≤(D3-D2)/2.

其中,采用碳纤维-环氧体系复合材料缠绕的具体方式为:首先将铝制内胆11通过尾塞端211悬臂式安装于缠绕机的工装上,将碳纤维-环氧体系复合材料浸渍树脂基体后,预设一定的张力再通过环向和螺旋缠绕交叉重叠的方式缠绕在铝制内胆11的外壁上。Among them, the specific method of using the carbon fiber-epoxy system composite material for winding is as follows: first, the aluminum inner tank 11 is cantilevered on the tooling of the winding machine through the tail plug end 211, and the carbon fiber-epoxy system composite material is impregnated into the resin matrix. , and a predetermined tension is then wound on the outer wall of the aluminum inner pot 11 in a cross-overlapping manner of hoop and helical winding.

铝制内胆缠绕碳纤维-环氧体系复合材料后需进行固化,具体固化方式为:将缠绕有碳纤维-环氧体系复合材料的铝制内胆放入连续固化炉中并保持铝制内胆水平自转,首先升温至80℃到110℃,之后再升温22至130℃到140℃,固化4.5h至6.5h,将炉温降至60℃以下后出炉。The aluminum liner needs to be cured after the carbon fiber-epoxy system composite material is wound. The specific curing method is as follows: put the aluminum liner wound with the carbon fiber-epoxy system composite material into the continuous curing furnace and keep the aluminum liner level. Autorotate, first heat up to 80°C to 110°C, then heat up again from 22 to 130°C to 140°C, cure for 4.5h to 6.5h, lower the furnace temperature to below 60°C and then release.

实施例二Embodiment 2

本实施例与实施例一的区别在于,储气瓶具有瓶口和用来封盖瓶口的阀门100。如图2所示,阀门100包括圆形的盖顶110以及与盖顶110一体成型成环状结构的盖壁112,在盖壁112上开孔,用来调节阀门100松紧度的旋钮120伸进到阀门100中。在盖壁112的下方一体成型连接有围罩130。在围罩130和盖壁112之间安装有盖底。盖底与盖顶110形状相同。旋钮120焊接有伸进盖顶110和盖底之间的螺杆。螺杆伸进阀门100的端部上连接有多个凸轮组成的凸轮组合,使转动旋钮120能够使盖顶110和盖底彼此靠近或者彼此远离,进而使盖底相对盖顶110上下沿着盖壁112上下移动。The difference between this embodiment and the first embodiment is that the gas storage bottle has a bottle mouth and a valve 100 for capping the bottle mouth. As shown in FIG. 2 , the valve 100 includes a circular cover top 110 and a cover wall 112 integrally formed with the cover top 110 into an annular structure. A hole is formed on the cover wall 112 , and the knob 120 for adjusting the tightness of the valve 100 extends into valve 100. An enclosure 130 is integrally formed and connected below the cover wall 112 . A cover bottom is mounted between the enclosure 130 and the cover wall 112 . The cover bottom and the cover top 110 have the same shape. The knob 120 is welded with a screw extending between the cover top 110 and the cover bottom. The end of the screw extending into the valve 100 is connected with a cam combination composed of a plurality of cams, so that turning the knob 120 can make the cover top 110 and the cover bottom approach or move away from each other, so that the cover bottom is relative to the cover top 110 up and down along the cover wall 112 moves up and down.

盖底与盖壁112的接触位置上一体成型有向外的突起,盖壁112的内侧面上针对盖底的突起竖直开有多个与突起一一对应的凹槽,这样既方便盖底与盖壁112的连接,又方便多个突起沿着凹槽竖直滑动。The contact position of the cover bottom and the cover wall 112 is integrally formed with outward protrusions, and a plurality of grooves corresponding to the protrusions are vertically opened on the inner side of the cover wall 112 for the protrusions of the cover bottom, which is convenient for the cover bottom. The connection with the cover wall 112 also facilitates the vertical sliding of the plurality of protrusions along the groove.

如图3所示,盖底的底面上安装有两个支撑座150,通过调节旋钮120,使盖底的支撑座150更加靠近储气瓶的瓶口,用来加强盖底与储气瓶瓶口的接触强度,起到密封瓶口的作用。同时,因为调节旋钮,可以使阀门100中盖底与储气瓶瓶口之间存在一定空间,达到调节储气瓶压力的作用。As shown in FIG. 3 , two support bases 150 are installed on the bottom surface of the cover bottom. By adjusting the knob 120, the support bases 150 of the cover bottom are made closer to the bottle mouth of the gas storage bottle, which is used to strengthen the cover bottom and the gas storage bottle. The contact strength of the mouth plays the role of sealing the mouth of the bottle. At the same time, due to the adjustment knob, there can be a certain space between the bottom of the valve 100 and the bottle mouth of the gas storage cylinder, so as to adjust the pressure of the gas storage cylinder.

围罩130倾斜布置,围罩130的顶端与盖壁112一体成型无缝连接,围罩130的底端密封焊接有用来与储气瓶轻质壳体粘接的密封圈132。当在使用阀门100时,将阀门100盖在储气瓶瓶口部分时,通过调节旋钮120,使盖底与瓶口接触,围罩130紧贴储气瓶的封头的曲面部分,而通过密封圈132能够使整个阀门100和储气瓶之间形成密封空间。The enclosure 130 is arranged obliquely, the top of the enclosure 130 is integrally formed and seamlessly connected with the cover wall 112 , and the bottom end of the enclosure 130 is sealed and welded with a sealing ring 132 for bonding with the lightweight shell of the gas cylinder. When the valve 100 is used, when the valve 100 is covered on the bottle mouth of the gas storage cylinder, the bottom of the cover is in contact with the bottle mouth by adjusting the knob 120, and the enclosing cover 130 is closely attached to the curved surface of the head of the gas storage bottle. The sealing ring 132 can form a sealed space between the entire valve 100 and the gas cylinder.

为了增加阀门100和储气瓶之间的密封性,在围罩130的内侧面上安装有与密封圈同样材质的密封条152。通过密封圈132和密封条152,能够使围罩130与储气瓶轻质壳体紧密连接。本实施例中密封圈132、密封条152以及支撑座150都采用具有一定粘黏性的软质材料,如橡胶、凝胶等。In order to increase the tightness between the valve 100 and the gas cylinder, a sealing strip 152 made of the same material as the sealing ring is installed on the inner surface of the enclosure 130 . Through the sealing ring 132 and the sealing strip 152, the enclosure 130 can be tightly connected with the light-weight casing of the gas cylinder. In this embodiment, the sealing ring 132 , the sealing strip 152 and the support base 150 are all made of soft materials with certain viscosity, such as rubber, gel, and the like.

此外,在围罩130的一侧上还焊接有连接腔140,连接腔140与围罩130之间有一个能够容纳气体的空间,连接腔140与围罩130之间通过一个气嘴连通。连接腔140的外侧开有供其他管道与气嘴连通的膨胀口142。气嘴结构为现有的,就是现在常用的储气瓶与其他用气机构连接的器件,在此不赘述。In addition, a connecting cavity 140 is welded on one side of the enclosure 130 , a space capable of accommodating gas is located between the connecting cavity 140 and the enclosure 130 , and a gas nozzle communicates between the connecting cavity 140 and the enclosure 130 . An expansion port 142 is opened on the outer side of the connection cavity 140 for other pipes to communicate with the gas nozzle. The structure of the gas nozzle is the existing one, that is, the commonly used device for connecting the gas storage bottle to other gas-using mechanisms, which will not be described in detail here.

在加工无人机专用储气瓶的时候,在完成内胆11的加工时,需要针对瓶口端221的直径确定盖顶110和盖底的直径,同时,根据内胆11瓶口端封头22的直径和曲面弯曲度确定围罩130的形状。在确定好这些参数后,制作模具,浇筑形成盖顶110、盖壁112和围罩130的连接结构。然后,制作盖底的模具,将盖底直径与盖顶110相同,同时盖底向外伸出多个均匀分布的突起,在盖壁112的内侧面上开有多个与盖底突起一一对应的凹槽。When processing the special gas storage bottle for drones, when completing the processing of the inner tank 11, it is necessary to determine the diameter of the top 110 and the bottom of the cover according to the diameter of the bottle mouth end 221. The diameter and curvature of the curved surface of 22 determine the shape of the enclosure 130. After these parameters are determined, a mold is made, and a connection structure of the cover roof 110 , the cover wall 112 and the enclosure 130 is formed by pouring. Then, a mold for the cover bottom is made, the diameter of the cover bottom is the same as that of the cover top 110, and at the same time, a plurality of evenly distributed protrusions protrude outward from the cover bottom, and a plurality of protrusions corresponding to the cover bottom are opened on the inner surface of the cover wall 112. corresponding groove.

在装盖底之前,在围罩130的侧壁上开两个对称的孔,一个用来供旋钮焊接的螺杆深入,一个上安装连通连接腔140的气嘴。在螺杆伸入到阀门100内的一端上安装好有多个凸轮组成的凸轮组,使旋钮120在朝着一个方向转动时能够逐渐使凸轮朝着边长或者变短的趋势变化。在安装好凸轮组后,将盖底通过突起卡接到盖壁112的凹槽中,然后在盖壁112和围罩130之间焊接阻止盖底滑出凹槽的环形挡片。在盖底底面靠近瓶口的位置焊接呈“U”型的两个支撑座150,使之能够将瓶口卡紧。然后在气嘴的周围焊接用来包裹气嘴的连接腔140。连接腔140,同样也是先通过模具制作出来的,在连接腔140的外侧开有膨胀口142。Before installing the cover bottom, two symmetrical holes are opened on the side wall of the enclosure 130 , one for the screw for the knob to be welded in, and the other for installing the air nozzle that communicates with the connecting cavity 140 . A cam group consisting of a plurality of cams is installed on one end of the screw rod extending into the valve 100 , so that when the knob 120 is rotated in one direction, the cams can gradually change in the trend of lengthening or shortening the sides. After the cam set is installed, the cover bottom is snapped into the groove of the cover wall 112 through the protrusion, and then a ring-shaped blocking plate preventing the cover bottom from sliding out of the groove is welded between the cover wall 112 and the enclosure 130 . Two support bases 150 in a "U" shape are welded on the bottom surface of the cap bottom near the bottle mouth, so that the bottle mouth can be clamped tightly. Then, a connecting cavity 140 for wrapping the gas nozzle is welded around the gas nozzle. The connecting cavity 140 is also first produced by a mold, and an expansion port 142 is opened on the outer side of the connecting cavity 140 .

实施例三Embodiment 3

本实施例与实施例二的区别在于,在连接腔140内分割安装有密封的泄压腔,泄压腔内存储有氮气。泄压腔安装在围罩130和膨胀口142之间。若储气瓶发生泄漏的时候,打开泄压腔能够使氢气等可燃性气体在从膨胀口142漏出之前与氮气反应。泄压腔与围罩130之间的接触位置上开有用来使泄压腔与围罩130连通的气阀,气阀结构为现有的,打开这个气阀可以使泄压腔和围罩130内围起来的空间连通。直接在泄压腔内高压存储氮气,能够通过氢气和氮气的中和反应,有效减轻氢气泄露带来的不利影响,避免出现爆炸事故。在安装连接腔140之前,需要先在连接腔和围罩130的位置安装气阀,然后将预先存储有氮气的压缩包放在单独隔出来的连接腔140靠近围罩130的位置,形成泄压腔,使泄压腔和气阀能够连通。The difference between this embodiment and the second embodiment is that a sealed pressure relief chamber is divided and installed in the connection chamber 140 , and nitrogen gas is stored in the pressure relief chamber. The pressure relief chamber is installed between the enclosure 130 and the expansion port 142 . If the gas cylinder leaks, opening the pressure relief chamber can make the flammable gas such as hydrogen react with nitrogen before it leaks from the expansion port 142 . An air valve is opened at the contact position between the pressure relief chamber and the enclosure 130 for making the pressure relief chamber communicate with the enclosure 130. The air valve structure is the existing one. Opening this air valve can make the pressure relief chamber and the enclosure 130 communicate with each other. The enclosed space is connected. Directly storing nitrogen at high pressure in the pressure relief chamber can effectively reduce the adverse effects of hydrogen leakage and avoid explosion accidents through the neutralization reaction of hydrogen and nitrogen. Before installing the connection chamber 140, it is necessary to install the air valve at the position of the connection chamber and the enclosure 130, and then place the pre-stored nitrogen compression bag in the separately isolated connection chamber 140 near the enclosure 130 to form a pressure relief cavity, so that the pressure relief cavity and the air valve can communicate.

实施例四Embodiment 4

本实施例与实施例一的区别在于,铝制内胆的瓶口端封头22和尾塞端封头21成型后车削,通过改造旋压收口机,将原预留装旋轮位置,改为车刀,减少二次定位造成的偏差,车削轨迹和收口轨迹一致,保证前封头和后封头形状,确保内胆前封头和后封头的壁厚的一致性和稳定性。The difference between this embodiment and the first embodiment is that the bottle mouth end cap 22 and the tail plug end cap 21 of the aluminum liner are turned after being formed. For the turning tool, the deviation caused by the secondary positioning is reduced, the turning trajectory and the closing trajectory are consistent, and the shape of the front head and the rear head is ensured, and the wall thickness of the front head and the rear head of the inner tank is consistent and stable.

实施例五Embodiment 5

本实施例中,环向缠绕,与储气瓶横截面的倾斜度为1-2°;螺旋缠绕与储气瓶纵截面的倾斜度为5-35°,且螺旋缠绕的螺距为内胆11长度的百分之一以下,即螺旋缠绕的螺距≤D2/100。螺旋缠绕的倾斜方向与纵向缠绕的倾斜方向相反。储气瓶横截面,指的是穿过储气瓶中心并且轮廓呈椭圆形的截面;储气瓶纵截面,指的是穿过储气瓶中心并且轮廓呈圆形的截面。In this embodiment, the inclination of the circumferential winding and the cross section of the gas storage cylinder is 1-2°; the inclination of the spiral winding and the longitudinal section of the gas storage cylinder is 5-35°, and the pitch of the helical winding is the inner pot 11 Less than one percent of the length, that is, the pitch of the helical winding ≤ D2/100. The oblique direction of the helical winding is opposite to the oblique direction of the longitudinal winding. The cross section of the gas storage cylinder refers to the section passing through the center of the gas storage cylinder and the outline is oval; the longitudinal section of the gas storage cylinder refers to the section passing through the center of the gas storage cylinder and the outline is circular.

以上说明书中的具体实施方式等记载可以用于解释权利要求的内容。The descriptions of the specific embodiments and the like in the above specification can be used to interpret the contents of the claims.

Claims (10)

1. A gas bomb processing method is characterized in that: the method comprises the following steps:
stamping and deep-drawing the aluminum material for multiple times to form a cup-shaped body with one closed end and one opened end;
the cup-shaped body is closed by strong rotation to form an inner container with a bottle mouth end sealing head, an inner container barrel and a tail plug end sealing head;
in the process of strong rotation, the average thickness of the liner cylinder is less than or equal to 1.5 mm.
2. The method of claim 1, wherein: in the drawing process, the closed end of the cup-shaped body is drawn to form a tail plug end socket through three times of drawing, and the part between the closed end and the open end is drawn to form the liner barrel.
3. The method of claim 2, wherein: in the process of deep drawing and strong spinning closing up, the wall thickness of the inner container barrel is gradually thinned from two ends to the middle.
4. The method of claim 1, wherein: in the strong rotation closing process, the opening end of the cup-shaped body is gradually folded to form a bottle mouth end sealing head with a bottle mouth end; the bottle mouth end sealing head forms a bottle mouth end curved surface connected between the bottle mouth end and the liner cylinder body, and the depth of the bottle mouth end curved surface is the depth of the front sealing head.
5. The method of claim 4, wherein: a tail plug end curved surface is integrally formed between the tail plug end seal head and the liner cylinder body; the depth of the tail plug end curved surface is the depth of the rear end socket; the depth of the rear end socket is equal to that of the front end socket.
6. The method of claim 5, wherein: in the deep drawing and strong spinning processes, the average diameter of the liner cylinder is respectively greater than the depth of the front seal head and the depth of the rear seal head.
7. The method of claim 6, wherein: after the closing process, the ratio of the depth of the front end enclosure to the depth of the rear end enclosure to the average diameter of the liner cylinder is less than or equal to 0.3.
8. The method of claim 7, wherein: in the process of strong rotation, the wall thickness of part of the inner container barrel is thinned to 1.2 mm.
9. The method of claim 1, wherein: the closing process is carried out at a temperature of 420-450 ℃.
10. The method of claim 9, wherein: the strong rotation and closing process is carried out at the rotation speed of 550-650 rpm.
CN201910912994.7A 2019-09-25 2019-09-25 A kind of gas storage bottle processing method Pending CN110640042A (en)

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