CN110632560A - Radar of exempting from welding assembly - Google Patents
Radar of exempting from welding assembly Download PDFInfo
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- CN110632560A CN110632560A CN201910897301.1A CN201910897301A CN110632560A CN 110632560 A CN110632560 A CN 110632560A CN 201910897301 A CN201910897301 A CN 201910897301A CN 110632560 A CN110632560 A CN 110632560A
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- base
- hole
- circuit board
- radar
- shoulder
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- 238000003466 welding Methods 0.000 title claims abstract description 26
- 230000000149 penetrating effect Effects 0.000 claims abstract description 6
- 238000007789 sealing Methods 0.000 claims description 18
- 238000009434 installation Methods 0.000 claims description 15
- 238000001746 injection moulding Methods 0.000 claims description 11
- 238000000465 moulding Methods 0.000 claims description 10
- 229920003023 plastic Polymers 0.000 claims description 10
- 239000004033 plastic Substances 0.000 claims description 10
- 238000002347 injection Methods 0.000 claims description 4
- 239000007924 injection Substances 0.000 claims description 4
- 238000004080 punching Methods 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 238000010030 laminating Methods 0.000 claims description 2
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 11
- 230000004927 fusion Effects 0.000 abstract description 3
- 238000013461 design Methods 0.000 description 5
- 238000005476 soldering Methods 0.000 description 5
- 239000000243 solution Substances 0.000 description 5
- 230000005489 elastic deformation Effects 0.000 description 4
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 3
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- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 3
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 3
- 238000004891 communication Methods 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000013024 troubleshooting Methods 0.000 description 2
- 241000251468 Actinopterygii Species 0.000 description 1
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 1
- 235000011613 Pinus brutia Nutrition 0.000 description 1
- 241000018646 Pinus brutia Species 0.000 description 1
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- 230000009977 dual effect Effects 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 238000012372 quality testing Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000004078 waterproofing Methods 0.000 description 1
Images
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01S—RADIO DIRECTION-FINDING; RADIO NAVIGATION; DETERMINING DISTANCE OR VELOCITY BY USE OF RADIO WAVES; LOCATING OR PRESENCE-DETECTING BY USE OF THE REFLECTION OR RERADIATION OF RADIO WAVES; ANALOGOUS ARRANGEMENTS USING OTHER WAVES
- G01S13/00—Systems using the reflection or reradiation of radio waves, e.g. radar systems; Analogous systems using reflection or reradiation of waves whose nature or wavelength is irrelevant or unspecified
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01S—RADIO DIRECTION-FINDING; RADIO NAVIGATION; DETERMINING DISTANCE OR VELOCITY BY USE OF RADIO WAVES; LOCATING OR PRESENCE-DETECTING BY USE OF THE REFLECTION OR RERADIATION OF RADIO WAVES; ANALOGOUS ARRANGEMENTS USING OTHER WAVES
- G01S7/00—Details of systems according to groups G01S13/00, G01S15/00, G01S17/00
- G01S7/02—Details of systems according to groups G01S13/00, G01S15/00, G01S17/00 of systems according to group G01S13/00
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
- H01R12/50—Fixed connections
- H01R12/51—Fixed connections for rigid printed circuits or like structures
- H01R12/55—Fixed connections for rigid printed circuits or like structures characterised by the terminals
- H01R12/57—Fixed connections for rigid printed circuits or like structures characterised by the terminals surface mounting terminals
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
- H01R12/50—Fixed connections
- H01R12/51—Fixed connections for rigid printed circuits or like structures
- H01R12/55—Fixed connections for rigid printed circuits or like structures characterised by the terminals
- H01R12/58—Fixed connections for rigid printed circuits or like structures characterised by the terminals terminals for insertion into holes
- H01R12/585—Terminals having a press fit or a compliant portion and a shank passing through a hole in the printed circuit board
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/02—Contact members
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/40—Securing contact members in or to a base or case; Insulating of contact members
- H01R13/405—Securing in non-demountable manner, e.g. moulding, riveting
Landscapes
- Engineering & Computer Science (AREA)
- Radar, Positioning & Navigation (AREA)
- Remote Sensing (AREA)
- Computer Networks & Wireless Communication (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Casings For Electric Apparatus (AREA)
Abstract
The invention relates to a welding-free assembled radar which comprises a base, an upper cover and a circuit board, wherein the upper cover is matched with the base, the circuit board is arranged between the base and the upper cover, a plurality of pins are distributed in the middle of the base, each pin comprises a shoulder part, an elastic part and a connecting part, the elastic part and the connecting part are formed by respectively extending the shoulder parts to two ends, one end, far away from the shoulder parts, of the elastic part is provided with a guide end part, the middle part of the elastic part is provided with a fisheye hole penetrating through the elastic part along the thickness direction, and at least one straight contact pin capable of elastically deforming. According to the invention, the straight contact pin is arranged in the fisheye hole, so that the condition that the outer diameter of the fisheye hole is reduced and cannot be recovered after being disassembled and assembled for many times, and further a gap is generated between the fisheye hole and a circuit board to cause poor circuit contact is avoided, and the pin with the straight contact pin is assembled on the circuit board, so that a welding process is omitted; when a product fails, after-sales personnel do not need to carry corresponding equipment such as a fusion welding machine and a welding machine, and the burden of the after-sales personnel on going out is reduced.
Description
Technical Field
The invention relates to the technical field of wireless communication devices, in particular to a radar free of welding assembly.
Background
The connection of an internal circuit board and a wire harness of a traditional radar product is mostly in a manual or machine welding mode, and a part of products are subjected to soldering tin conduction after penetrating through a packaging shell and then penetrating through the circuit board by adopting a connector; some products adopt the pencil to link up inside and outside, and pencil one end is passed the circuit board after, carries out soldering tin and switches on, and one end is passed the encapsulation casing and is connected with outside relevant hardware.
On the one hand, no matter the soldering tin mode is artifical or machine, there must be the rosin joint risk, and the manual welding must have the hourglass and welds the risk, and the rosin joint, leak and weld the product when through inside quality control, qualified when having the inspection, but the vibration that produces when transportation or external installation leads to the product inefficacy, sends out product reliability unstability outward, leads to enterprise's reputation and trade status to reduce.
On the other hand, when a product fails, after-sales personnel need to disassemble part or all welding points in the process of troubleshooting, heating and fusion welding are carried out by simple equipment needing manual operation, and after the product fails, welding is carried out by the simple equipment needing manual operation. The man-hour and the equipment that whole troubleshooting used carry, have increased corresponding after-sale cost, and manual welding has brought corresponding to be the inefficacy risk, does not get rid of the possibility after-sale repeatedly, reduces the customer and uses the confidence to the product.
Therefore, there is a need for a radar that is simple and weld-free to assemble.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: provides a radar which is free of welding assembly and is simple and rapid to install.
In order to solve the technical problems, the invention is realized by the following technical scheme: the radar free of welding assembly comprises a base, an upper cover and a circuit board, wherein the upper cover is installed in a matched mode with the base, the circuit board is arranged between the base and the upper cover, a plurality of pins are arranged in the middle of the base, the pins are in interference fit with the circuit board and integrally needle-shaped, each pin comprises a shoulder, and an elastic part and a connecting part, the elastic part and the connecting part are formed by extending the shoulder to two ends in the length direction respectively, the elastic part comprises at least one plate-shaped structure, a guide end part is arranged at one end far away from the shoulder, a through fisheye hole is formed in the plate-shaped structure in the thickness direction, and at least one straight contact pin capable of elastically deforming in the width direction of the plate-shaped structure is arranged inside the fisheye;
the width of the shoulder part close to the end part of the connecting part is larger than that of the connecting part so as to form a first stop step in the length direction; the width of the shoulder part close to the end part of the elastic part is larger than that of the elastic part so as to form a second stop step in the length direction, and the second stop step extends in the width direction and forms a convex angle in the direction close to the elastic part.
Furthermore, the straight contact pin is transversely and fixedly connected with two ends of the line of the maximum width dimension of the fisheye hole.
Furthermore, the two straight contact pins are longitudinally and symmetrically fixedly connected to two sides of the maximum length dimension line of the fisheye hole.
Furthermore, the middle part of the base extends towards two sides respectively to form a coaxial injection molding platform and a mounting column, and a fixing column and a second fixing through hole for locking connection and a supporting surface for supporting a circuit board are arranged at the edge;
the mounting post is equipped with the external screw thread in the mounting post outside and inside forms the mounting post blind hole that is used for cooperating external connector, be located on the base waterproof recess has been seted up to base and mounting panel junction a week.
Furthermore, the radar also comprises a mounting plate fixedly connected with the base, and a flat gasket and an external nut which are matched with the mounting column;
the middle part of the mounting plate is provided with a mounting plate through hole for penetrating through the mounting column; the flat gasket is sleeved on the outer side of the mounting column and is positioned between the mounting plate and the external nut; the external nut is in threaded connection with the external thread of the mounting column, and the external nut is fixedly connected with the external connector.
Further, the radar also comprises a first sealing ring and a second sealing ring which are used for sealing and preventing water, the first sealing ring is embedded between the base and the upper cover, and the second sealing ring is embedded between the base and the mounting plate and sleeved on the outer side of the mounting column.
Further, the circuit board with the holding surface supports and leans on the laminating, the circuit board middle part seted up with stitch interference fit's pad through-hole and border seted up with fixed column clearance fit's first fixed through hole, it is close to assume the circuit board the one side of base is positive, is close to for the installation reverse side the one side of upper cover, the installation openly is located pad through-hole edge is provided with avoids the pad through-hole and with the pad that the protruding apex supported and leans on.
Furthermore, the elastic part of stitch is located a word contact pin department with pad through-hole interference fit, the shoulder of stitch is located between circuit board and the platform of moulding plastics, place in the connecting portion of stitch the erection column blind hole.
Further, it is tight that first end a step top the platform of moulding plastics is kept away from the terminal surface of erection column one end, the second ends a step top tightly the pad, connecting portion are kept away from the one end of shoulder is provided with the cone angle that is used for the direction, is close to the first one end of ending a step is provided with outside convex barb, barb top is tight the platform of moulding plastics is close to the terminal surface of erection column one end.
Furthermore, the radar also comprises a first screw and a second screw which are used for locking connection, the first screw penetrates through the first fixing through hole and then is fastened and connected with the fixing column, and the second screw penetrates through the second fixing through hole and then is fastened and connected with the upper cover.
Further, the base, the pins, the injection molding platform and the fixing columns are of an integrated injection molding structure.
Furthermore, the shoulder part, the elastic part and the connecting part are of an integrated punching/upsetting forming structure.
Compared with the prior art, the invention has the advantages that:
the pin is provided with the straight contact pin in the fisheye hole, so that the condition that the outer diameter of the fisheye hole is reduced and cannot be recovered after being disassembled and assembled for many times, and further a gap is generated between the fisheye hole and a circuit board to cause poor circuit contact is prevented, and the condition that the circuit is broken due to fusing in the over-current and over-voltage process can be reduced; the pin with the straight contact pin is assembled on the circuit board and is in interference fit with the circuit board, so that a welding process is omitted, and the risks of insufficient soldering and missing soldering existing in circuit welding are avoided;
the first stop step and the second stop step are designed at the connecting positions of the shoulder part, the connecting part and the elastic part of the pin, so that the position deviation during injection molding is effectively avoided, and the tolerance requirement of the pin on the base is ensured; set up protruding closed angle on first end position step, realize the dual connection of stitch and pad, effectively avoided when the elastic component of stitch breaks down or trouble, the condition that the product directly became invalid.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the structures shown in the drawings without creative efforts.
The invention is further described below with reference to the accompanying drawings:
FIG. 1 is an exploded view of a radar of the welding-free device of the present invention;
FIG. 2 is a further exploded view of FIG. 1;
FIG. 3 is a schematic view of a portion of the structure of FIG. 2;
FIG. 4 is a perspective view of a stitch;
FIG. 5 is a schematic view of an assembly of a fish eye and a straight pin according to an embodiment;
FIG. 6 is a schematic view of the assembly of the fish-eye hole and the straight pin according to the second embodiment;
FIG. 7 is a schematic view of the reverse side of the circuit board;
FIG. 8 is a schematic structural view of the front side of the circuit board;
FIG. 9 is a schematic view of the inner structure of the base;
FIG. 10 is a schematic view of the outer structure of the base;
1-covering the upper cover; 2-a circuit board; 3-a first screw; 4-stitch; 5-a first sealing ring; 6-a base; 7-a second screw; 8-a second sealing ring; 9-flat cushion; 10-an outer nut; 11-a mounting plate; 111-mounting plate through holes; 21-pad via holes; 22-a first fixing through hole; 23-mounting the front face; 24-a pad; 25-mounting the reverse side; 41-cone angle; 42-a first stop step; 43-a second stop step; 44-convex sharp corner; 45-straight pin insertion; 46-barbs; 47-an elastic portion; 48-shoulder; 49-a connecting portion; 61-injection platform; 62-fixed column; 63-a support surface; 64-mounting posts; 65-external threads; 66-mounting post blind holes; 67-a waterproof groove; 68-second fixing through hole.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that all the directional indicators (such as up, down, left, right, front, and rear … …) in the embodiment of the present invention are only used to explain the relative position relationship between the components, the movement situation, etc. in a specific posture (as shown in the drawing), and if the specific posture is changed, the directional indicator is changed accordingly.
In addition, the descriptions related to "first", "second", etc. in the present invention are only for descriptive purposes and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "connected," "secured," and the like are to be construed broadly, and for example, "secured" may be a fixed connection, a removable connection, or an integral part; the connection can be mechanical connection, electrical connection, physical connection or wireless communication connection; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In addition, the technical solutions in the embodiments of the present invention may be combined with each other, but it must be based on the realization of those skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination of technical solutions should not be considered to exist, and is not within the protection scope of the present invention.
Example one
As shown in figures 1-4 a exempt from radar of welding assembly, including base 6, with upper cover 1 and the setting that 6 cooperations of base were installed are in circuit board 2 between base 6 and the upper cover 1, 6 middle parts of base arrange a plurality of with 2 interference fit of circuit board and whole are acicular stitch 4, adopted interference fit's mode to have removed welding process from, have avoided rosin joint, the hourglass welding risk that circuit welding exists, at the quality testing in-process, the probability that the defective products were selected out is higher than the probability that the bad screening of welding was selected out far away, and the probability that the defective products flowed out is less than the probability that the bad product of welding flowed out far away, and the reliability of this design is greater than the welding process reliability.
Preferably, each pin 4 comprises a shoulder 48, and an elastic part 47 and a connecting part 49 which are respectively formed by extending the shoulder 48 to two ends in the length direction, and in order to ensure the whole strength, the shoulder 48, the elastic part 47 and the connecting part 49 are designed into an integral punching/upsetting forming structure; wherein, elastic component 47 includes a platelike structure, and is keeping away from the one end of shoulder 48 has the direction tip, the fisheye that runs through is seted up along the thickness direction on the platelike structure, and the design of direction tip is convenient for insert on circuit board 2, and the fisheye is for guaranteeing the elastic deformation when the stitch inserts, for preventing that the fisheye external diameter reduces unable recovery after dismouting many times, and then and produce the clearance between the circuit board, leads to the bad condition of circuit contact the inside a word contact pin 45 that sets up at least one and can take place elastic deformation of fisheye, in this embodiment, as shown in fig. 5, a word contact pin 45 transversely sets up, fixed connection is in the both ends of fisheye maximum width dimension line, in compression process, a word contact pin 45 upwards or takes place elastic deformation downwards in the horizontal direction.
In order to improve the stability of the connection, the elastic portion 47 may be provided with two plate-like structures arranged in a crisscross manner, and when the elastic deformation capability of one of the plate-like structures is weakened or even lost, the other plate-like structure may be connected.
Preferably, the width of the shoulder portion 48 near the end of the connecting portion 49 is greater than the width of the connecting portion 49 to form a first stop step 42 in the length direction; the width of the shoulder portion 48 close to the end portion of the elastic portion 47 is larger than the width of the elastic portion 47 so as to form a second stop step 43 in the length direction, thereby effectively avoiding position deviation during injection molding and ensuring the tolerance requirement of pins on the base.
Preferably, the second stop step 43 extends in the width direction and forms a convex angle 44 facing the direction close to the elastic part 47, so that the double electrical connection between the pin 4 and the pad 24 is realized, and the direct failure of the product is effectively avoided when the elastic part 47 of the pin is damaged or failed.
Preferably, connecting portion 49 is kept away from the one end of shoulder 48 is provided with cone angle 41 for play the effect of direction when assembling with external connector connecting portion 49 is close to the one end of first stop step 42 is provided with outside protrusion and most advanced orientation the barb of shoulder 48 one side, the barb top is tight injection moulding platform 61 is close to the terminal surface of erection column 64 one end, realizes stitch 4 to injection moulding platform 61 further chucking, even the pine circumstances of coming unstuck appears in stitch 4 and injection moulding platform 61 and still can the chucking, can effectively prevent the condition that stitch 4 drops in the dismouting in-process, has increased the bulk strength and the life of radar.
As shown in fig. 9-10, the middle of the base 6 extends to both sides to form a coaxial injection platform 61 and a mounting post 64, and the edge is provided with a fixing post 62 and a second fixing through hole 68 for locking connection and a supporting surface 63 for supporting the circuit board 2; the outer side of the mounting column 64 is provided with an external thread 65, and a mounting column blind hole 66 for connecting an external connector is formed inside the mounting column 64, so that internal and external conduction is realized; the base 6 is located waterproof recess 67 has been seted up to base 6 and mounting panel 11 junction a week, avoids outside water to enter into radar wiring department, leads to wiring department circuit trouble.
For the installation of convenience, will base 6, stitch 4, platform 61 and fixed column 62 design as an organic whole injection moulding structure, in advance with stitch 4 fixed to injection mold on, the state after the completion of moulding plastics is: stitch 4's second is only stopped a step 43 and is pushed up tightly platform 61 of moulding plastics keeps away from the terminal surface of erection column 64 one end, barb 46 pushes up tightly platform 61 of moulding plastics is close to the terminal surface of erection column 64 one end realizes having increased the bulk mounting intensity to stitch 4's multiple chucking, effectively prevents to drop.
In the installation, the elastic part 47 of stitch 4 is located a word contact pin 45 department with pad through-hole 21 interference fit, the second ends a step 43 and tightly rather than fixed connection's protruding apex angle 44 top pad 24, shoulder 48 are located between circuit board 2 and the platform 61 of moulding plastics, place in the connecting portion 49 of stitch 4 in erection column blind hole 66 is convenient for connect outside plug connector and is realized switching on inside and outside.
Preferably, the radar further comprises a mounting plate 11 fixedly connected with the base 6, and a flat pad 9 and an external nut 10 matched with the mounting column 64; the middle part of the mounting plate 11 is provided with a mounting plate through hole 111 for penetrating through the mounting column 64; the flat gasket 9 is sleeved on the outer side of the mounting column 64 and is positioned between the mounting plate 11 and the external nut 10; the external nut 10 is in threaded connection with the external thread 65 of the mounting column 64 to realize fixation; outside nut 10 with outside connector fixed connection realizes quick assembly disassembly, and the installation hole site is a via hole by a plurality of fixed through-holes and a design of crossing the line hole, and this via hole both is the mounting hole and also crosses the line hole, uses during the installation a waterproof gasket can, reduces the part quantity that uses during the installation, can realize the installation of punching fast, avoids not leading to the trompil repeatedly because of the trompil is inaccurate, and the trompil not only increases the installation degree of difficulty repeatedly, still weakens whole waterproof performance.
Preferably, the radar further comprises a first sealing ring 5 and a second sealing ring 8 for sealing and waterproofing, wherein the first sealing ring 5 is embedded between the base 6 and the upper cover 1 and is in a profile design with the base 6, so that the sealing effect is ensured; second sealing washer 8 embedded in between base 6 and the mounting panel 11 and the cover establish the outside of erection column 64 specifically embedded in the waterproof recess 67 of base 6 avoids outside water to enter into radar wiring department and the installation box inside from mounting panel through-hole 111.
As shown in fig. 7-8, the circuit board 2 abuts against and is attached to the supporting surface 63, the middle portion of the circuit board 2 is provided with a pad through hole 21 in interference fit with the pin 4, the edge of the circuit board is provided with a first fixing through hole 22 in clearance fit with the fixing post 62, and the pad through hole 21 is arranged in a through hole manner according to the external connector hole site; suppose that the circuit board 2 is close to one side of the base 6 is a mounting front surface 23 and one side of the upper cover 1 is a mounting back surface 25, the mounting front surface 23 is located at the edge of the pad through hole 21 and is provided with a pad 24 which avoids the pad through hole 21 and abuts against the convex corner 44.
Preferably, the radar further comprises a first screw 3 and a second screw 7 for locking connection, the first screw 3 is fixedly connected with the fixing column 62 after passing through the first fixing through hole 22, and a threaded hole matched with the first screw 3 is formed in the fixing column 62; a second screw 7 passes through the second fixing through hole 68 and then is tightly connected with the upper cover 1, and a threaded hole matched with the second screw 7 is formed in the upper cover 1; each component of radar is fixedly connected through the first screw 3 and the second screw 7, and the radar fixing device is simple in structure and convenient to install.
The specific using process of the radar of the invention is as follows:
during the installation process of the product, the external nut 10 fixedly connected with the external connector is only required to be screwed in along the external thread 65 of the installation column 64; when the product is disassembled, the external plug connector can be pulled out only by screwing out the external nut 10, so that simple and quick assembly and disassembly are realized;
when a product fails, after-sales personnel only need to carry common tools such as a screwdriver and the like for after-sales, and do not need to carry corresponding equipment such as a fusion welding machine, a welding machine and the like, so that the types and the number of the after-sales tools are reduced, and the outgoing burden of the after-sales personnel is reduced; the use of common tools enables the after-sales personnel not to be limited by the types of the tools and the incomplete tools to cause the increase of the after-sales time or the failure of after-sales; meanwhile, in the after-sale process, the circuit board 2 can be quickly disassembled and assembled, if a fault is caused by the problems of a connector or a wiring harness on the circuit board 2, the circuit board 2 can be quickly disassembled, the working space is vacated, other accessories are prevented from being damaged when the circuit board 2 is replaced, and after the fault is eliminated, the circuit board 2 is installed to the original position, so that the after-sale work is efficiently completed; if the circuit board is integrally broken down and the on-site fault can not be eliminated, the broken circuit board can be quickly taken down to replace a new circuit board, the after-sale work can be efficiently completed, and meanwhile, the broken circuit board is brought back to analyze the reason, so that the external problems and the loss are reduced to the minimum.
Example two
The welding-free assembled radar shown in fig. 1-4 and 6-10 includes a base 6, an upper cover 1 installed in cooperation with the base 6, and a circuit board 2 disposed between the base 6 and the upper cover 1, wherein a plurality of pins 4 are arranged in the middle of the base 6, the pins 4 are in interference fit with the circuit board 2 and are integrally needle-shaped, each pin 4 includes a shoulder 48, and an elastic portion 47 and a connecting portion 49 formed by the shoulder 48 extending to both ends in the length direction, the elastic portion 47 is a plate-shaped structure, and a guiding end portion is provided at one end far from the shoulder 48, a through fisheye hole is formed in the plate-shaped structure in the thickness direction, the difference from the first embodiment is that, as shown in fig. 6, two straight pins 45 are longitudinally and symmetrically fixedly connected to both sides of the maximum length dimension line of the fisheye hole, the straight pin 45 is elastically deformed leftwards or rightwards in the vertical direction, and other using processes and principles are the same as those of the first embodiment.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention, and all modifications and equivalents of the present invention, which are made by the contents of the present specification and the accompanying drawings, or directly/indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (10)
1. The utility model provides a exempt from radar of welding assembly, includes base (6), with upper cover (1) and setting that base (6) cooperation was installed are in circuit board (2) between base (6) and upper cover (1), its characterized in that, base (6) middle part arrange a plurality of with circuit board (2) interference fit just wholly are acicular stitch (4), every stitch (4) include shoulder (48) and by shoulder (48) extend elastic component (47) and connecting portion (49) that form to both ends respectively on length direction, wherein,
the elastic part (47) comprises at least one plate-shaped structure, a guide end part is arranged at one end far away from the shoulder part (48), a through fisheye hole is formed in the plate-shaped structure along the thickness direction, and at least one straight pin (45) capable of elastically deforming in the width direction of the plate-shaped structure is arranged in the fisheye hole;
the width of the shoulder (48) close to the end of the connecting part (49) is larger than that of the connecting part (49) so as to form a first stop step (42) in the length direction; the width of the shoulder (48) near the end of the elastic part (47) is greater than the width of the elastic part (47) to form a second stop step (43) in the length direction, and the second stop step (43) forms a convex angle (44) in the direction facing near the elastic part (47) extending in the width direction.
2. A weld-free assembled radar as claimed in claim 1, wherein: the straight pin (45) is transversely and fixedly connected with two ends of the line of the maximum width dimension of the fisheye hole.
3. A weld-free assembled radar as claimed in claim 1, wherein: the two straight contact pins (45) are longitudinally and symmetrically fixedly connected to two sides of the maximum length dimension line of the fisheye hole.
4. A weld-free assembled radar as claimed in claim 1, wherein: the middle part of the base (6) extends towards two sides to form a coaxial injection molding platform (61) and a mounting column (64) respectively, and a fixing column (62) and a second fixing through hole (68) for locking connection and a supporting surface (63) for supporting the circuit board (2) are arranged on the edges of the base;
external screw thread (65) and inside formation are seted up in erection column (64) outside and are used for cooperating the erection column blind hole (66) of external connector, lie in on base (6) and mounting panel (11) junction a week seted up waterproof recess (67).
5. The weld-free assembled radar of claim 4, wherein: the radar also comprises a mounting plate (11) fixedly connected with the base (6), and a flat pad (9) and an external nut (10) which are matched with the mounting column (64);
the middle part of the mounting plate (11) is provided with a mounting plate through hole (111) for penetrating through the mounting column (64); the flat gasket (9) is sleeved on the outer side of the mounting column (64) and is positioned between the mounting plate (11) and the external nut (10); the external nut (10) is in threaded connection with an external thread (65) of the mounting column (64), and the external nut (10) is fixedly connected with the external connector.
6. The weld-free assembled radar of claim 5, wherein: the radar also comprises a first sealing ring (5) and a second sealing ring (8) which are used for sealing and preventing water, wherein the first sealing ring (5) is embedded between the base (6) and the upper cover (1), and the second sealing ring (8) is embedded between the base (6) and the mounting plate (11) and sleeved with the outer side of the mounting column (64).
7. The weld-free assembled radar of claim 4, wherein: circuit board (2) with holding surface (63) support and lean on the laminating, circuit board (2) middle part seted up with stitch (4) interference fit's pad through-hole (21) and border seted up with fixed column (62) clearance fit's first fixed through-hole (22), assume that circuit board (2) are close to the one side of base (6) is positive (23), is close to for the installation the one side of upper cover (1) is installation reverse side (25), installation front (23) are located pad through-hole (21) edge is provided with avoids pad through-hole (21) and with pad (24) that protruding closed angle (44) support and lean on.
8. The weld-free assembled radar of claim 7, wherein: elastic part (47) of stitch (4) are located a word contact pin (45) department with pad through-hole (21) interference fit, shoulder (48) of stitch (4) are located between circuit board (2) and the platform of moulding plastics (61), place in connecting portion (49) of stitch (4) erection column blind hole (66).
9. The weld-free assembled radar of claim 8, wherein: first end position step (42) top tightly platform (61) of moulding plastics is kept away from the terminal surface of erection column (64) one end, the second ends position step (43) top tightly pad (24), connecting portion (49) are kept away from the one end of shoulder (48) is provided with cone angle (41) that are used for the direction, is close to the first one end of ending position step (42) is provided with outside convex barb (46), barb (46) top tightly platform (61) of moulding plastics is close to the terminal surface of erection column (64) one end.
10. A weld-free equipped radar according to any one of claims 1 to 9, wherein: the base (6), the pins (4), the injection platform (61) and the fixing columns (62) are of an integral injection molding structure; the shoulder part (48), the elastic part (47) and the connecting part (49) are of an integral punching/upsetting forming structure.
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CN201910897301.1A CN110632560A (en) | 2019-09-23 | 2019-09-23 | Radar of exempting from welding assembly |
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CN201910897301.1A CN110632560A (en) | 2019-09-23 | 2019-09-23 | Radar of exempting from welding assembly |
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