CN110631906A - DIC technology-based material parameter acquisition method - Google Patents
DIC technology-based material parameter acquisition method Download PDFInfo
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Abstract
Performing a unilateral notch tensile experiment based on a material parameter acquisition method of DIC technology, spraying speckles on the surface of a sample, performing data acquisition by adopting DIC digital image measuring equipment in the experimental process, obtaining a load displacement curve of the material from a testing machine, obtaining three-dimensional size information from the DIC and establishing a finite element model; correcting a load displacement curve and a target load displacement response curve of the experimental machine; and obtaining load displacement information and evaluating. The invention combines the digital image correlation method and the finite element method, and can reasonably and accurately acquire the material parameters of the sample. The invention has wide applicability and can be used for metal materials and most non-metal materials. The invention can greatly reduce the experiment times and shorten the time so as to reduce the material cost.
Description
Technical Field
The invention relates to a metal material measuring method, in particular to a material parameter obtaining method based on DIC technology.
Background
The traditional metal material parameter measuring method is to obtain a load displacement curve in a gauge length section through a uniaxial tension experiment on a material sample, and then convert the curve into a material performance curve. The traditional method requires additional processing of a batch of standard tensile test samples when the fatigue test samples are manufactured, and the manufacturing and processing process requirements of the tensile test samples are high. Moreover, when the material parameters are calculated by the traditional method, the default sample deforms uniformly in the gauge length section in the stretching process, and in fact, no matter a rod-shaped tensile sample or a plate-shaped tensile sample, because the sample generates more or less fine defects in the processing process, or residual stress exists on the surface of the sample, the deformation of all parts in the gauge length section in the stretching process is not completely consistent. During the stretching process, the parts with microscopic fine defects are deformed more greatly, while the remaining parts without defects are deformed much less, in which case the calculated material parameters are not accurate enough.
Traditional tensile experiment is on the testing machine, because there are phenomenons such as crossbeam elastic deformation and clearance in the testing machine operation process, consequently will have some inevitable experimental error to produce certain influence to the experimental result, lead to this displacement measurement value to have great error.
Disclosure of Invention
In view of the above problems, a method for obtaining material parameters by DIC technology is provided, which can more reasonably obtain material parameters of metals.
The invention adopts the following technical scheme:
the method for acquiring the material parameters based on the DIC technology comprises the following steps:
the method comprises the following steps of firstly, carrying out a unilateral notch tensile experiment, spraying speckles on the surface of a sample, carrying out data acquisition on the experiment process by adopting DIC digital image measuring equipment, obtaining a load displacement curve of a material from a testing machine, and obtaining three-dimensional size information from DIC;
step two, establishing a finite element model according to the three-dimensional size information, selecting a region to divide a grid, and carrying out grid refinement at a stress strain concentration position;
extracting the relation between time and displacement at the node of the corresponding node from the DIC according to the position and the number of the grid nodes at the boundary of the finite element model; correcting a load displacement curve of the experiment machine according to the relation between the time and the displacement at the node to obtain a more accurate load displacement response curve, and interpolating to obtain a target load displacement response curve;
assigning the boundary condition to a finite element model, inputting initial material parameters, namely elastic modulus and yield strength stress value, calling finite element software to carry out operation, and extracting a simulation result after the operation is finished to finally obtain load displacement information;
step five, substituting the simulated load displacement information obtained in the step four and the target load displacement response curve obtained in the step three into an evaluation function:
p is an input quantity, i.e. an initial material parameter;
si (P) represents the simulated load value calculated to the step i under the P material parameter;
mi is the load of the target load displacement response curve in the step i;
n is the number of the middle points of the target load displacement response curve;
performing qualitative evaluation on the result, if the evaluation requirement is met, ending the inversion process, if the evaluation requirement is not met, updating the initial material value through an N-M algorithm, and returning to the fourth step;
recording n parameters to be inverted as x1,x2,…,x3. A point in the n-dimensional space is taken as a set of parameters and is marked as X0Then, a positive number delta (constructed polyhedron radius) and a unit vector e are selectediConstructing a simplex of n +1 vertices, i.e.
S0=[λ0,λ1,…,λn]For simplex, S for each simplex0And establishing a simplex function phi as an objective function, and enabling the simplex function phi to correspond to each group of parameters.
N-M Algorithm optimization from initial simplex S0=[λ0,λ1,…,λn]Initially, the simplex function is used to obtain the objective function value of each group of parameters and sort them to select the effect worst value phi (lambda)l)=min0≤i≤n(φi) Calculating the mean value after removing the worst valueAnd then, obtaining a better value by operations of reflection, expansion, retraction, outward retraction and the like, replacing the just mentioned worst value, reconstructing the simplex, and continuously repeating the steps until the difference between each parameter in the simplex and the function value corresponding to each parameter reaches a set threshold value, thus obtaining a final optimal solution which is regarded as convergence. The specific optimizing process is as follows:
s1 reflection step: let the simplex obtained in the kth iteration beRespectively calculating the objective functions corresponding to each group of parametersi is 0,1, … n. Calculated according to the following empirical formulaReflection point ofWhere ρ is the reflection coefficient. If it isBy reflection, if phi (lambda) is obtainedr)<φ(λh) I.e. the ratio ofBetter pointConvenient to useIs replaced byAnd the other groups of parameters are unchanged, a new simplex is formed and the step (5) is carried out;
s2 expanding step: by reflection, ifThen followsCan be still further. Thus calculatingIs called asThe expansion point of (1). If still haveThen it is proceeded withReplacement ofOtherwise, it is calculated byReplacement ofForming a new simplex and then turning to the step (5);
s3 shrinkage step: if it isThen the reflection point is explainedIs not better than the original simplex, so the shrinkage can be handled in two categories: the first case, ifThen the reflection point is worse than all the points of the original simplex and is discardedShrinkage vectorThe expression is as follows: will be provided withReplacement ofThe shrinkage point of (c) is regarded as the neck-in, cc is the shrinkage factor. After shrinkage, judgment is madeWhether or not this is true. If yes, abandoning the contraction point, turning to the operation step (4), otherwise, turning to the stepBy replacement withForming a new simplex and going to the judging step (5). In the second case, if If not, the vector quantityAnd performing contraction, namely outward contraction, wherein the calculation formula is as follows:need to judge the shrinkage point after shrinkageWhether to compare reflection pointsAlso poor, i.e. formulaWhether or not this is true. If yes, deleting the contraction point and turning to the step (4); if not, turning to the step (5);
s4 edge shrinking step: if the original simplex cannot be solved better in all the ways, the optimal value in the original simplex is obtainedThe difference between each set of parameters and the average value is reduced by half without change, and a new simplex is formed.
And S5, step judgment. Judgment ofAnd | λi-λj|<Whether zeta (i ≠ j) is satisfied, if yes, the algorithm is terminated, and the optimal result is lambda*(ii) a Otherwise, the next iteration is carried out again.
The DIC digital image measuring apparatus includes: hardware devices and software devices. The hardware device includes: a pair of lenses of Schneider Xenoplan1.4/23 in Germany and a pair of GRAS-20S4/MCCCD digital cameras of PointGrey in Canada, the camera parameters are as follows: resolution 1624 × 1224 pixels, 8bits grey, 30Hz transmission rate, camera stand, level, spotlight, calibration board, PC computer configured to: kurui i5-4570, memory 4GB, PCIE-FIW64 image acquisition card, camera PC transmission interface for IEEE-1394b interface. The software devices are Vic-3DSnap and Vic-3 DANalysis.
The tester is an Instron8872 type electrohydraulic servo tester. The testing machine is suitable for dynamic or static tests of various materials and components, and is used for carrying out tensile tests on a single-side notch copper sheet sample to obtain load displacement information of the tests.
When the finite element model is built by utilizing the three-dimensional size information, the finite element model can be built by combining the Saint-Vinan principle, wherein the Saint-Vinan principle is that if the surface force on a small part of the boundary of an object is converted into the surface force which is distributed differently but is static equivalent, the stress distribution at the near part is obviously changed, and the influence at the far part is negligible.
Wherein the N-M algorithm is a classical local optimization algorithm for processing the unconstrained optimization problem. Firstly, constructing a convex polyhedron with n +1 vertexes in an n-dimensional space, calculating function values of all the vertexes and sequencing; and then, through operations such as reflection, expansion, retraction, outward retraction and the like, new values are obtained again to replace the worst points and form a new polyhedron, so that a better local optimal solution can be obtained through a repeated iterative process.
The invention provides a material parameter identification method based on a Nelder-Mead algorithm by combining a digital image correlation method and a finite element method, and the material parameters of the sample can be more reasonably and accurately acquired. The invention has wide applicability and can be used for metal materials and most non-metal materials. The invention can greatly reduce the experiment times and shorten the time so as to reduce the material cost.
Drawings
FIG. 1 is a schematic flow chart of a material parameter obtaining method based on DIC technology according to the present invention.
FIG. 2 is a design drawing of a sample of example 1 of the present invention.
FIG. 3 is a DIC experiment of the present invention.
Fig. 4 is a schematic diagram of the speckle effect of the sample spray coating of the invention.
FIG. 5 is a schematic diagram of a finite element model of the present invention.
FIG. 6 is a schematic diagram of the present invention DIC and finite element matching.
FIG. 7 is a diagram of selected nodes of the DIC of the present invention.
FIG. 8 is a finite element boundary condition diagram of the present invention.
FIG. 9 is a graph of an interpolation target of the present invention.
Fig. 10 is a graph of the target of the present invention.
FIG. 11 is a schematic diagram of the inversion analysis process of the present invention.
FIG. 12 is a graph of the convergence trend of the inversion analysis of the present invention.
FIG. 13 is a fluctuation chart of the evaluation value of the present invention.
Labeled as: 2 experiment machine, 3 lighting lamp, 4 lens and camera, 5 DIC host computer, 6 tensile sample.
Detailed Description
The technical solution of the present invention is further described below with reference to the accompanying drawings and examples.
The material parameter acquisition method based on DIC technology comprises the following steps:
step one, carrying out a unilateral notch stretching experiment, wherein the material is red copper T2, the length of a gauge length is 20mm, the thickness is 5mm, the width is 16mm, and the radius of a notch is 3mm as seen in the enlarged view of the notch on the right side. Tensile experiments were performed on an Instron model 8872 electro-hydraulic servo tester. In the experimental process, a digital image correlation method is adopted to observe and measure the gap area, the English name of the digital image correlation method is DIC for short, and the DIC system comprises: hardware devices and software devices. The hardware device includes: a pair of lenses of Schneider Xenoplan1.4/23 in Germany, a pair of GRAS-20S4/MCCCD digital cameras of PointGrey in Canada, a camera frame, a level meter, a spotlight, a calibration board and a PC computer, wherein the camera parameters are as follows: 1624 × 1224 pixels in resolution, 8bits in gray, 30Hz transmission rate, computer configured: kurui i5-4570, memory 4GB, PCIE-FIW64 image acquisition card, camera PC transmission interface for IEEE-1394b interface. The software devices are Vic-3DSnap and Vic-3 DANalysis. DIC system is experimental measuring equipment, and non-contact full field strain optics measuring equipment can realize full field surface strain and measure, is applied to scientific research education field.
Speckle needs to be sprayed on the surface of the sample before the experiment, and the effect is shown in the figure. And clamping the speckle sample on a tensile testing machine, and calibrating the camera by using a calibration plate after the DIC system is arranged. At this time, the preparation work is completed, and the experimental machine and the DIC system are started at the same time.
And obtaining data output by the experimental machine and the three-dimensional size information of the initial sample in the DIC after the experiment is finished. Wherein the output data comprises: time, displacement, load information.
And step two, establishing a finite element model according to the three-dimensional information obtained in the step one and the Saint-Wein principle. Finite element models are built in ABAQUS, ABAQUS is a powerful engineering simulation set of finite element software that solves problems ranging from relatively simple linear analysis to many complex non-linear problems. In order to facilitate the operation and the application of boundary conditions, the middle area of the finite element model is intercepted by 60mm for analysis, in order to facilitate the efficient and accurate operation, the grid division at the stress concentration position is dense, and the grids of other areas are sparse. As shown in fig. 5, the left diagram is a finite element size diagram, in which the mesh encryption area is enlarged and the mesh shape is as shown in the right diagram.
And step three, matching the finite element model with the DIC calculation area, matching the characteristic points on the speckle sample with the characteristic nodes on the finite element model, finding the positions of 18 nodes at the upper and lower boundaries of the finite element model on the DIC calculation area, as shown in the leftmost diagram in FIG. 6, deriving a time displacement correlation curve of each node from the DIC, wherein due to limitation of a DIC system, information at the edges cannot be obtained, as shown in FIG. 7, and extrapolating the information of the nodes at the upper and lower boundaries by utilizing cubic Spline interpolation Spline in the MATLAB according to the information of other nodes. And (3) carrying out mean value processing on the time displacement relation curve at the node 9 of the upper boundary, and obtaining a time displacement relation curve of the lower boundary by adopting the same method for the lower boundary, wherein the time displacement relation curve is the position of each characteristic point of the upper boundary and the lower boundary at different moments. And (3) subtracting the time displacement relation curve of the upper boundary from the time displacement curve of the lower boundary to obtain a time displacement curve of the whole sample, wherein the difference means the motion state of the upper boundary relative to the lower boundary.
Because the phenomenon such as crossbeam elastic deformation and clearance exist among the testing machine operation process, consequently will have some inevitable experimental error to produce certain influence to the experimental result, lead to this displacement measurement value to have great error. To reduce the effect of error, many experiments have used strain control, in which extensometers are used. The extensometer is usually in a contact type, and often can not be fixed on a sample because of slipping, the sensor can be damaged by sample breakage, the measurement range is small, and the like, and the extensometer is rarely used in a tensile experiment. DIC is used as a virtual extensometer, and the virtual extensometer can dynamically measure strain, displacement and the like in real time to correct displacement values of experimental curves to obtain accurate load displacement curves. The specific correction process is as follows: the testing machine directly derives time, displacement and load data, and the number of the displacement columns is directly deleted due to the problem of the displacement in the testing machine. The time and the displacement on the testing machine correspond to each other, but the inaccurate displacement requires the accurate corresponding displacement, and the displacement is obtained from the DIC. And interpolating the whole sample time displacement curve extracted from the DIC to obtain the displacement of the testing machine in time, and covering the obtained displacement with the displacement of the original testing machine. Taking a load displacement curve with the corrected displacement within 0.9mm, dividing the curve into 200 equal parts, interpolating to obtain the load corresponding to the displacement of the 200 points, and taking the load displacement curve obtained by interpolation as a target value in the fourth step to obtain a target load displacement response curve
And step four, obtaining time displacement curves of nodes of the upper and lower boundaries through the step three, applying the curves to the nodes corresponding to the finite element model boundaries to serve as the time and displacement relation of the nodes, and generating the inp document. The time-displacement relationship, i.e. the boundary condition, is usually used to describe the stability of the boundary of the study object and is used as the initial condition solving force. The curve imposed on the boundary nodes is interpolated where the curve is divided into 200 equal parts with a total displacement of 0.9mm of stretch. The generated inp document is a file format that defines finite element model data and historical data, which can be used for ABAQUS calculations.
Inputting material parameters including elastic model E and stress value sigma in MATLAB (mathematical model laboratory) of MathWorks corporation0、σ1、σ2、σ3. The strain values corresponding to the stress values are written in inp, which are 0, 0.01, 0.02, 0.08, respectively. As shown in table one.
Step five: the MATLAB was used to input material parameters into the inp document and ABAQUS was called for the unbounded operation. As the script interface of the ABAQUS is a Python language basis, and Python can be automatically post-processed and accesses an output database, after the operation is finished, a load displacement curve on the boundary of the finite element model is extracted by using Python to obtain a simulation value. The analog value is compared with the target value, and the patent uses the comparison as an evaluation function to carry out the suitability evaluation. The evaluation function is:
wherein P is a set of material parameters: E. sigma0、σ1、σ2、σ3,SiAnd MiRespectively represent the simulation result and the experimental target value at i. Can be understood as SiAnd MiThe displacement is the load of simulation and experiment when i is the displacement, and the value number of i is 200. And when the evaluation value is smaller than a certain value or is not reduced any more, finishing the inversion. If not, substituting the initial simplicity into the N-M algorithm to carry out iterative calculation until the convergence criterion is met, terminating the inversion analysis, and finally setting the parameters as shown in the table 2. The inversion flow chart, the inversion analysis convergence trend chart and the evaluation value fluctuation chart are shown in the attached drawings.
TABLE 2
The N-M algorithm is a classical local optimization algorithm for processing an unconstrained optimization problem. Firstly, constructing a convex polyhedron with n +1 vertexes in an n-dimensional space, calculating function values of all the vertexes and sequencing; and then, through operations such as reflection, expansion, retraction, outward retraction and the like, new values are obtained again to replace the worst points and form a new polyhedron, so that a better local optimal solution can be obtained through a repeated iterative process. In this patent, 5 parameters to be inverted are recorded as x1、x2、x3、x4、x5. A point in the 5-dimensional space is taken as a set of parameters and is marked as X0Then selecting positive number delta and unit vector e for constructing radius of polyhedroniTo construct a simplex of 6 vertices thereof, i.e.
S0=[λ0,λ1,λ2,λ3,λ4,λ5]For simplex, S for each simplex0And establishing a simplex function phi as an objective function, and enabling the simplex function phi to correspond to each group of parameters. N-M Algorithm optimization from initial simplex S0=[λ0,λ1,λ2,λ3,λ4,λ5]Initially, the simplex function is used to obtain the objective function value of each group of parameters and sort them to select the effect worst value phi (lambda)l)=min0≤i≤5(φi) Calculating the mean value after removing the worst valueThen using reflection, expansion, retraction and external retraction to obtain better value, replacing the just-mentioned worst value, reconstructing simplex and repeatingAnd in the steps, until the difference between each parameter in the simplex and the function value corresponding to each parameter reaches the set threshold value, the final optimal solution is obtained and is regarded as convergence. The specific optimizing process is as follows:
s1: and (5) a reflecting step. Let the simplex obtained in the kth iteration be S0=[λ0,λ1,λ2,λ3,λ4,λ5]Respectively calculating the objective function corresponding to each group of parametersi is 0,1,2,3,4, 5. Calculated according to the following empirical formulaReflection point ofWhere ρ is the reflection coefficient. If it isBy reflection, if phi (lambda) is obtainedr)<φ(λh) I.e. the ratio ofBetter pointConvenient to useIs replaced byAnd the other groups of parameters are unchanged, a new simplex is formed and the step (5) is carried out.
S2: and (5) an expansion step. By reflection, ifThen followsCan be still further. Thus calculatingIs called asThe expansion point of (1). If still haveThen it is proceeded withReplacement ofOtherwise, it is calculated byReplacement ofA new simplex is constructed and then it goes to step (5).
S3: and (5) a contraction step. If it isThen the reflection point is explainedIs not better than the original simplex, so the shrinkage can be handled in two categories: the first case, ifThen the reflection point is worse than all the points of the original simplex and is discardedShrinkage vectorThe expression is as follows: will be provided withReplacement ofThe shrinkage point of (c) is regarded as the neck-in, cc is the shrinkage factor. After shrinkage, judgment is madeWhether or not this is true. If yes, abandoning the contraction point, turning to the operation step (4), otherwise, turning to the stepBy replacement withForming a new simplex and going to the judging step (5). In the second case, ifIf not, the vector quantityContracting is regarded as outward contraction, and the calculation formula isNeed to judge the shrinkage point after shrinkageWhether to compare reflection pointsAlso poor, i.e. formulaWhether or not this is true. If yes, deleting the contraction point and turning to the step (4); if not, go to step (5).
S4: and (5) edge shrinking. If the original simplex cannot be solved better in all the ways, the optimal value in the original simplex is obtainedThe difference between each set of parameters and the average value is reduced by half without change, and a new simplex is formed.
S5: and a step of judgment. Judgment ofAnd | λi-λj|<Whether zeta (i ≠ j) is satisfied, if yes, the algorithm is terminated, and the optimal result is lambda*(ii) a Otherwise, the next iteration is carried out again.
The whole inversion analysis process automatically operates and finally obtains an inversion analysis result, the operation is simple and convenient, and the inversion analysis result is reliable.
Claims (1)
1. The method for acquiring the material parameters based on the DIC technology is characterized by comprising the following steps of:
the method comprises the following steps of firstly, carrying out a unilateral notch tensile experiment, spraying speckles on the surface of a sample, carrying out data acquisition on the experiment process by adopting DIC digital image measuring equipment, obtaining a load displacement curve of a material from a testing machine, and obtaining three-dimensional size information from DIC;
step two, establishing a finite element model according to the three-dimensional size information, selecting a region to divide a grid, and carrying out grid refinement at a stress strain concentration position;
extracting the relation between time and displacement at the node of the corresponding node from the DIC according to the position and the number of the grid nodes at the boundary of the finite element model; correcting a load displacement curve of the experiment machine according to the relation between the time and the displacement at the node to obtain a more accurate load displacement response curve, and interpolating to obtain a target load displacement response curve;
assigning the boundary condition to a finite element model, inputting initial material parameters, namely elastic modulus and yield strength stress value, calling finite element software to carry out operation, and extracting a simulation result after the operation is finished to finally obtain load displacement information;
step five, substituting the simulated load displacement information obtained in the step four and the target load displacement response curve obtained in the step three into an evaluation function:
p is an input quantity, i.e. an initial material parameter;
si (P) represents the simulated load value calculated to the step i under the P material parameter;
mi is the load of the target load displacement response curve in the step i;
n is the number of the middle points of the target load displacement response curve;
performing qualitative evaluation on the result, if the evaluation requirement is met, ending the inversion process, if the evaluation requirement is not met, updating the initial material value through an N-M algorithm, and returning to the fourth step;
recording n parameters to be inverted as x1,x2,…,x3. A point in the n-dimensional space is taken as a set of parameters and is marked as X0Then, a positive number delta (constructed polyhedron radius) and a unit vector e are selectediConstructing a simplex of n +1 vertices, i.e.
S0=[λ0,λ1,…,λn]For simplex, S for each simplex0And establishing a simplex function phi as an objective function, and enabling the simplex function phi to correspond to each group of parameters.
N-M Algorithm optimization from initial simplex S0=[λ0,λ1,…,λn]Initially, the simplex function is used to obtain the objective function value of each group of parameters and sort them to select the effect worst value phi (lambda)l)=min0≤i≤n(φi) Calculating after removing the worst valueMean value ofAnd then, obtaining a better value by operations of reflection, expansion, retraction, outward retraction and the like, replacing the just mentioned worst value, reconstructing the simplex, and continuously repeating the steps until the difference between each parameter in the simplex and the function value corresponding to each parameter reaches a set threshold value, thus obtaining a final optimal solution which is regarded as convergence. The specific optimizing process is as follows:
s1 reflection step: let the simplex obtained in the kth iteration beRespectively calculating the objective functions corresponding to each group of parametersCalculated according to the following empirical formulaReflection point ofWhere ρ is the reflection coefficient. If it isBy reflection, if phi (lambda) is obtainedr)<φ(λh) I.e. the ratio ofBetter pointConvenient to useIs replaced byAnd the other groups of parameters are unchanged, a new simplex is formed and the step (5) is carried out;
s2 expanding step: by reflection, ifThen followsCan be still further. Thus calculating Is called asThe expansion point of (1). If still haveThen it is proceeded withReplacement ofOtherwise, it is calculated byReplacement ofForming a new simplex and then turning to the step (5);
s3 shrinkage step: if it isThen the reflection point is explainedIs not better than the original simplex, so the shrinkage can be handled in two categories: the first case, ifThen the reflection point is worse than all the points of the original simplex and is discardedShrinkage vectorThe expression is as follows: will be provided withReplacement ofThe shrinkage point of (c) is regarded as the neck-in, cc is the shrinkage factor. After shrinkage, judgment is madeWhether or not this is true. If yes, abandoning the contraction point, turning to the operation step (4), otherwise, turning to the stepBy replacement withForming a new simplex and going to the judging step (5). In the second case, if If not, the vector quantityAnd performing contraction, namely outward contraction, wherein the calculation formula is as follows:need to judge the shrinkage point after shrinkageWhether to compare reflection pointsAlso poor, i.e. formulaWhether or not this is true. If yes, deleting the contraction point and turning to the step (4); if not, turning to the step (5);
s4 edge shrinking step: if the original simplex cannot be solved better in all the ways, the optimal value in the original simplex is obtainedThe difference between each set of parameters and the average value is reduced by half without change, and a new simplex is formed.
And S5, step judgment. Judgment ofAnd | λi-λj|<Whether zeta (i ≠ j) is satisfied, if yes, the algorithm is terminated, and the optimal result is lambda*(ii) a Otherwise, the next iteration is carried out again.
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