CN110628489A - Nano graphitized carbon ball lubricating oil additive with corrosion resistance and preparation method and application thereof - Google Patents

Nano graphitized carbon ball lubricating oil additive with corrosion resistance and preparation method and application thereof Download PDF

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CN110628489A
CN110628489A CN201910970902.0A CN201910970902A CN110628489A CN 110628489 A CN110628489 A CN 110628489A CN 201910970902 A CN201910970902 A CN 201910970902A CN 110628489 A CN110628489 A CN 110628489A
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lubricating oil
graphitized carbon
nano
oil additive
nano graphitized
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CN110628489B (en
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叶谦
刘沙
李重玮
刘淑娟
刘维民
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Northwest University of Technology
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G61/00Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
    • C08G61/12Macromolecular compounds containing atoms other than carbon in the main chain of the macromolecule
    • C08G61/122Macromolecular compounds containing atoms other than carbon in the main chain of the macromolecule derived from five- or six-membered heterocyclic compounds, other than imides
    • C08G61/123Macromolecular compounds containing atoms other than carbon in the main chain of the macromolecule derived from five- or six-membered heterocyclic compounds, other than imides derived from five-membered heterocyclic compounds
    • C08G61/126Macromolecular compounds containing atoms other than carbon in the main chain of the macromolecule derived from five- or six-membered heterocyclic compounds, other than imides derived from five-membered heterocyclic compounds with a five-membered ring containing one sulfur atom in the ring
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    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G73/00Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
    • C08G73/02Polyamines
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    • C08G73/0266Polyanilines or derivatives thereof
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    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G73/00Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
    • C08G73/06Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
    • C08G73/0605Polycondensates containing five-membered rings, not condensed with other rings, with nitrogen atoms as the only ring hetero atoms
    • C08G73/0611Polycondensates containing five-membered rings, not condensed with other rings, with nitrogen atoms as the only ring hetero atoms with only one nitrogen atom in the ring, e.g. polypyrroles
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M125/00Lubricating compositions characterised by the additive being an inorganic material
    • C10M125/02Carbon; Graphite
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M141/00Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential
    • C10M141/06Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential at least one of them being an organic nitrogen-containing compound
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M141/00Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential
    • C10M141/08Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential at least one of them being an organic sulfur-, selenium- or tellurium-containing compound
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M161/00Lubricating compositions characterised by the additive being a mixture of a macromolecular compound and a non-macromolecular compound, each of these compounds being essential
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2201/00Inorganic compounds or elements as ingredients in lubricant compositions
    • C10M2201/04Elements
    • C10M2201/041Carbon; Graphite; Carbon black
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2215/22Heterocyclic nitrogen compounds
    • C10M2215/223Five-membered rings containing nitrogen and carbon only
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2215/22Heterocyclic nitrogen compounds
    • C10M2215/223Five-membered rings containing nitrogen and carbon only
    • C10M2215/224Imidazoles
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    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2219/00Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
    • C10M2219/04Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions containing sulfur-to-oxygen bonds, i.e. sulfones, sulfoxides
    • C10M2219/044Sulfonic acids, Derivatives thereof, e.g. neutral salts
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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    • C10M2219/00Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
    • C10M2219/10Heterocyclic compounds containing sulfur, selenium or tellurium compounds in the ring
    • C10M2219/104Heterocyclic compounds containing sulfur, selenium or tellurium compounds in the ring containing sulfur and carbon with nitrogen or oxygen in the ring
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    • C10M2221/00Organic macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
    • C10M2221/04Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
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    • C10N2010/02Groups 1 or 11
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    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/06Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure
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    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/12Inhibition of corrosion, e.g. anti-rust agents or anti-corrosives

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Abstract

The invention relates to the technical field of preparation methods of lubricating oil additives, in particular to a nano graphitized carbon ball lubricating oil additive with anti-corrosion performance and a preparation method and application thereof. The nano graphitized carbon sphere lubricating oil additive prepared by the preparation method has good dispersion stability in lubricating oil, improves the wear-resistant and friction-reducing properties of the lubricating oil, realizes the load of the corrosion inhibitor by utilizing the special core-shell structure, and has excellent corrosion resistance, and the raw materials used by the preparation method are easy to obtain and have wide application range.

Description

Nano graphitized carbon ball lubricating oil additive with corrosion resistance and preparation method and application thereof
Technical Field
The invention relates to the technical field of preparation methods of lubricating oil additives, in particular to a nano graphitized carbon ball lubricating oil additive with an anti-corrosion performance, and a preparation method and application thereof.
Background
In recent years, economic losses caused by wear failure of devices in the fields of metallurgy, mining chemistry and the like still account for a small ratio of total values, so that reducing fatigue wear of motion-side surfaces in complex mechanical systems and mechanical energy consumption are just a big research problem. Therefore, in order to adapt to different motion environments and motion modes and various contact forms, especially liquid lubrication in friction of high-speed motion, many researchers have proposed a solution to improve the friction condition by using nano-sized materials as lubricating oil additives based on conventional lubricating grease. However, the problems of material loss, equipment failure, energy consumption and the like are also caused by the reasons of abrasion, fatigue, fracture and the like of transmission parts caused by corrosion under the severe conditions of high speed, high load, high temperature and the like, and the production development and technological progress are seriously hindered, so that the solution of the corrosion inhibition problem based on the friction behavior becomes a hot point of research at home and abroad.
The particularity of the structure of the nano-sized material leads the nano-sized material to have large specific surface, small-size effect, interface effect, quantum effect and quantum tunneling effect, and the effects endow the nano-sized material with better wear resistance, high bearing capacity and environmental friendliness than the traditional lubricating oil additive, while in the nano-sized material, the carbon nano-sized material is more suitable for various tribological applications in dry lubricants and oil lubricants due to relatively low friction coefficient and good wear resistance. Meanwhile, due to the common special structure and the characteristic of high specific surface area, various carbon nano materials are paid more and more attention to the field of corrosion prevention as micro-nano loaders.
Graphite in the prior art is widely used as a good lubricating and self-lubricating material for a lubricating oil additive, and the graphite in the prior art cannot be used for corrosion prevention of devices while realizing wear resistance and wear reduction, so that the service life of instruments is limited.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide the nano graphitized carbon ball lubricating oil additive with the corrosion resistance as well as the preparation method and the application thereof.
In order to solve the technical problems, the invention adopts the following technical scheme:
the preparation method of the nano graphitized carbon ball lubricating oil additive with the corrosion resistance comprises the following steps:
step 1, preparation of polymer nanospheres: mixing a surfactant with water to obtain a solution with the mass fraction of 0.1-1%, then adding a monomer, enabling the concentration of the monomer in the solution to reach 0.1-1mol/L, stirring, performing ultrasonic treatment, uniformly mixing the monomer and the surfactant with the water, adding an initiator, stirring for 12 hours at the temperature of 25-35 ℃, washing, and performing vacuum drying to obtain a polymer nanosphere;
wherein the ratio of the mass of the initiator to the volume of the surfactant aqueous solution is 1: 50-60 parts of; the monomer is any one or a mixture of any two of aniline, pyrrole and thiophene;
step 2, preparing porous hollow nano graphitized carbon spheres: heating the polymer nanospheres obtained in the step 1 to 1800-3000 ℃ at a heating rate of 2-10 ℃/min in a protective gas atmosphere, and preserving heat for 1-9h to obtain porous hollow nano graphitized carbon spheres;
step 3, preparing the porous hollow nano graphitized carbon ball lubricating oil additive:
completely dissolving the organic corrosion inhibitor into the adsorption solvent, and enabling the mass concentration of the organic corrosion inhibitor to reach 2 x 10-3-2×10-2Adding the porous hollow nano graphitized carbon spheres obtained in the step (2) while stirring at mol/L, continuously stirring for 8-15h at the temperature of 40-60 ℃, washing, and drying in vacuum to obtain a nano graphitized carbon sphere lubricating oil additive;
wherein the mass ratio of the porous hollow nano graphitized carbon spheres to the corrosion inhibitor is 0.85-8.5: 1.
preferably, the mass ratio of any two mixed monomers in step 1 is 1: 1.
Preferably, the initiator in step 1 is one of ammonium persulfate, potassium persulfate, hydrogen peroxide and azobisisobutyronitrile.
Preferably, the surfactant in step 1 is polyoxyethylene-8-octylphenyl ether or sodium dodecylbenzene sulfonate.
Preferably, the protective gas in the step 2 is argon or nitrogen, and the flow rate of the protective gas is 80-200 ml/min.
Preferably, the soluble organic corrosion inhibitor used in the step 3 isBenzotriazole, phosphorus carboxylic acid, sodium lignosulphonate, mercaptobenzothiazole and phenylphosphoric acid.
Preferably, the adsorption solvent in step 3 is one or two of water, methanol, ethanol and acetone, and when the adsorption solvent is a mixture of two solvents, the volume ratio of any two adsorption solvents is 1: 1.
Preferably, the washing process in step 3 is as follows: at 0-10 ℃, centrifugally washing for 5-7 times by using an adsorption solvent which is the same as the adsorption solvent for adsorbing the organic corrosion inhibitor, then centrifugally washing for 1 time by using water, wherein the rotational speed of the centrifugal washing is 12000r/min, and finally drying for 3-5h at 40-60 ℃.
The invention also protects the nano graphitized carbon ball lubricating oil additive with the corrosion resistance prepared by the preparation method of the nano graphitized carbon ball lubricating oil additive with the corrosion resistance.
The invention also protects the adding application of the nano graphitized carbon ball lubricating oil additive with the corrosion resistance in the lubricating oil, and is characterized in that the nano graphitized carbon ball lubricating oil additive is uniformly mixed with the lubricating oil to obtain a lubricating oil sample;
wherein the lubricating oil is one of PAO, 500SN, PEG and MACs; the mass fraction of the nano graphitized carbon ball lubricating oil additive in a lubricating oil sample is 0.2%.
Compared with the prior art, the invention has the beneficial effects that:
1. the preparation method of the invention is used for preparing the porous hollow nano graphitized carbon spheres, and Sp of the carbon is carbonized by ultra-high temperature2And Sp3The two-phase structure is compounded together, and specifically comprises the following steps: high temperature graphene Sp2Lamellar structure and local stereo Sp3The polymer nanospheres are compounded, subjected to lamellar friction reduction and three-dimensional compression resistance, and have appropriate strength and high crystallization degree, the strength of the nanospheres needs to be adjusted according to different working conditions, and when the temperature rise strategy is properly changed, the porosity and the strength of the product can be changed to different degrees. Can be adjusted according to requirements. Wherein, the graphitized lamella two-dimensional hexagonal honeycomb crystal form generated by ultrahigh temperature carbonization provides good antifriction effect; local region retained Sp3The phase and the spherical structure provide a certain degree of anti-load effect, and excellent anti-wear and anti-friction effects are realized.
2. The porous hollow nano graphitized carbon spheres realize excellent wear-resistant and friction-reducing effects, and simultaneously utilize developed pore structures of the porous hollow nano graphitized carbon spheres to perform physical electrostatic adsorption, and load organic corrosion inhibitors which are organic matters, so that the dispersibility of the corrosion inhibitor-loaded nano graphitized carbon sphere lubricating oil additive in base oil is promoted according to a similar compatibility principle; moreover, the porous hollow nano graphitized carbon spheres (HCN) present uniform pore size distribution and large-volume cavity structures, so that a special core-shell model is formed, and the organic corrosion inhibitor is well loaded in the inner hollow area, so that the graphite carbon spheres serve as a nano container for storing the corrosion inhibitor and control the release of the corrosion inhibitor. When the corrosion inhibitor is used as a lubricating oil additive under severe conditions, the corrosion inhibitor can be stimulated to release as required under the working conditions of high temperature, high speed and high load or the change of the ion concentration of the surrounding environment such as acidity and alkalinity, the corrosion inhibitor is a common product for protecting metal materials from being corroded, and the organic corrosion inhibitor mainly protects the metal by forming a film on the surface of the metal, and the principle is as follows: the corrosion inhibitor has polar genes and can be adsorbed by the surface charges of the metal to form a monomolecular film in the whole anode and cathode areas, so that the electrochemical reaction is prevented or slowed down; meanwhile, the corrosion inhibitor contains hydrophilic groups and hydrophobic groups, such as certain organic compounds containing nitrogen, sulfur or hydroxyl or having surface activity, molecules of the compounds are adsorbed on the metal surface by the hydrophilic groups to form a compact hydrophobic film, so that the metal surface is protected from being corroded by water and other media.
3. On one hand, the invention provides good corrosion resistance for the metal contact surface and prolongs the service life; on the other hand, after the original corrosion inhibitor is consumed, the further released corrosion inhibitor can fill the defects formed in an oil film, and the reduction of the wear-resistant and friction-reducing performances is avoided, so that the nano graphitized carbon ball lubricating oil additive loaded with the corrosion inhibitor prepared by the invention greatly improves the lubricating performance of base oil and the corrosion resistance of transmission parts.
Drawings
Fig. 1 is a field emission transmission diagram of nano-graphitized carbon spheres used in example 1, example 4, example 5 and comparative example 2 of the present invention;
FIG. 2 is a structural diagram of a corrosion inhibitor used in examples 1, 4 and 5 of the present invention;
FIG. 3 is extreme pressure test curves (SRV test conditions: temperature 50 ℃, frequency 25Hz, amplitude 1mm) of lubricating oil samples in which the nano-graphitized carbon spheres of examples 1, 4 to 5 of the present invention were dispersed in petroleum, lubricating oil samples of comparative example 1, and lubricating oil samples in which the nano-graphitized carbon spheres of comparative example 2 were dispersed in petroleum;
FIG. 4 is a constant load test curve (SRV test conditions: temperature 50 ℃, frequency 25Hz, amplitude 1mm) of a lubricating oil sample in which the nano-graphitized carbon sphere lubricating oil additives of examples 1, 4 to 5 of the present invention are dispersed in petroleum, a lubricating oil sample of comparative example 1, and a lubricating oil sample in which the nano-graphitized carbon spheres of comparative example 2 are dispersed in petroleum;
FIG. 5 is a graph showing comparison of the size of a wear scar after a constant load test of lubricating oil samples in which nano-graphitized carbon spheres of example 1, example 4 to example 5 of the present invention are dispersed in petroleum, lubricating oil samples of comparative example 1, and lubricating oil samples in which nano-graphitized carbon spheres of comparative example 2 are dispersed in petroleum;
the samples represented by a, b, c, d, e in FIGS. 3-5 are, respectively, a is: 500 SN; b is as follows: 500SN +0.2 wt% HCN; c is as follows: 500SN +0.2 wt% HCN @ M16-1; d is: 500SN +0.2 wt% HCN @ M16-2; e is as follows: 500SN +0.2 wt% HCN @ Benzotriazole;
FIG. 6 is a graph comparing the corrosion of copper nuggets in lubricating oil samples of example 1 and comparative examples 1-4 of the present invention, wherein 1 is: 500 SN; 2 is as follows: 500SN +0.2 wt% HCN; 3 is as follows: 500SN +0.2 wt% HCN @ M16-1; 4 is as follows: 500SN +0.2 wt% HCN @ M16-2; 5 is as follows: 500SN +0.2 wt% HCN @ Benzotriazole; and 6 is blank control group.
Detailed Description
The technical solutions of the present invention are further described below with reference to specific examples, but it should be understood that the scope of the present invention is not limited by the specific examples.
Example 1
The preparation method of the nano graphitized carbon ball lubricating oil additive with the corrosion resistance comprises the following steps:
step 1, preparation of polymer nanospheres: adding 0.06g of polyoxyethylene-8-octyl phenyl ether (Triton X-100) into water at room temperature to form 60ml of mixed solution, enabling the mass fraction of the polyoxyethylene-8-octyl phenyl ether (Triton X-100) in the water to be 0.1%, then adding 0.006mol of aniline and 0.006mol of pyrrole to enable the concentration of the monomers in the water to reach 0.1mol/L, stirring for 30min, then performing ultrasonic treatment at 40 kHz for 30min to enable the polyoxyethylene-8-octyl phenyl ether, the aniline and pyrrole monomers to be uniformly mixed to form uniform solution, then adding 5ml of ammonium persulfate solution and 1mg/ml of ammonium persulfate solution to enable the aniline and pyrrole monomer molecules to be activated, stirring for 12 hours at 25 ℃ to enable the surfactant hydrophilic-hydrophobic group interface to generate free radical polymerization, then washing a sample obtained by reaction by using deionized water until filtrate turns colorless and transparent from wine red, collecting the product and putting the product into a vacuum drying oven to be dried for 24 hours at the temperature of 60 ℃ to obtain polymer nanospheres;
step 2, preparing porous hollow nano graphitized carbon spheres: and (2) placing the polymer nanospheres obtained in the step (1) in a graphite crucible, introducing argon into a tube furnace, wherein the flow rate is 200ml/min, the temperature is increased from room temperature to 2100 ℃, the heating rate is 2 ℃/min, and the temperature is kept at 2100 ℃ for 3h to obtain porous Hollow nano graphitized carbon spheres (HCN for short), wherein the TEM is shown in figure 1.
Step 3, preparing the porous hollow nano graphitized carbon ball lubricating oil additive: mixing 15mg(M16 corrosion inhibitor) is placed in 10ml of methanol solvent, ultrasonic sound is carried out for 30min at 40k Hz, 90mg of the porous hollow nano graphitized carbon spheres (HCN) prepared in the step 2 are added under the magnetic stirring of 700r/min after ultrasonic dispersion, stirring is carried out for 15h at 40 ℃, after the solvent is evaporated, 35ml of methanol is used for centrifugal washing at 0 ℃ at 12000r/min, then water is used for centrifugal washing at 0 ℃ at 12000r/min, and finally drying is carried out for 4h at 50 ℃ to obtain the nano graphitized carbon sphere lubricating oil additive (HCN @ M16-1) loaded with the M16 corrosion inhibitor.
Example 2
The preparation method of the nano graphitized carbon ball lubricating oil additive with the corrosion resistance comprises the following steps:
step 1, preparation of polymer nanospheres: adding 0.3g of polyoxyethylene-8-octyl phenyl ether (Triton X-100) into water at room temperature to form 60ml of mixed solution, enabling the mass fraction of the polyoxyethylene-8-octyl phenyl ether (Triton X-100) in the water to be 0.5%, then adding 0.03mol of aniline and 0.03mol of thiophene to enable the concentration of the monomers in the water to be 0.5mol/L, stirring for 30min, then performing ultrasonic treatment at 40 kHz for 30min to enable the polyoxyethylene-8-octyl phenyl ether, aniline and thiophene monomers to be uniformly mixed to form uniform solution, then adding 5ml of potassium persulfate solution and 1mg/ml to enable aniline and pyrrole monomer molecules to be activated, stirring for 12 hours at 30 ℃ to enable the surfactant hydrophilic-hydrophobic group interface to generate free radical polymerization, then washing a sample obtained by reaction by using deionized water until filtrate turns colorless and transparent from wine red, collecting the product and putting the product into a vacuum drying oven to be dried for 24 hours at the temperature of 60 ℃ to obtain polymer nanospheres;
step 2, preparing porous hollow nano graphitized carbon spheres: and (2) placing the polymer nanospheres obtained in the step (1) in a graphite crucible, under the atmosphere of nitrogen, enabling the flow rate to be 150ml/min, heating the polymer nanospheres to 1800 ℃ from room temperature in a tubular furnace, enabling the temperature rise rate to be 6 ℃/min, and keeping the temperature at 1800 ℃ for 9 hours to obtain porous hollow nano graphitized carbon spheres HCN-1.
Step 3, preparing the porous hollow nano graphitized carbon ball lubricating oil additive: placing 15mg of mercaptobenzothiazole in 10ml of ethanol solvent, performing ultrasonic treatment at 40 kHz for 30min, performing ultrasonic dispersion, adding 90mg of the porous hollow nano graphitized carbon spheres (HCN) prepared in the step 2 under the magnetic stirring of 700r/min, continuing stirring for 12h at 50 ℃, after the solvent is completely evaporated, performing centrifugal washing with 35ml of ethanol at 5 ℃ at 12000r/min, performing centrifugal washing with water at 5 ℃ at 12000r/min, and finally drying for 5h at 40 ℃ to obtain the mercaptobenzothiazole-loaded nano graphitized carbon sphere lubricating oil additive.
Example 3
The preparation method of the nano graphitized carbon ball lubricating oil additive with the corrosion resistance comprises the following steps:
step 1, preparation of polymer nanospheres: at room temperature, 0.6g of sodium dodecyl benzene sulfonate is added into water to form 60ml of mixed solution, so that the mass fraction of the sodium dodecyl benzene sulfonate in the water is 1 percent, 0.12mol of pyrrole is added, so that the concentration of a monomer in the water is 1mol/L, stirring for 30min, then performing ultrasonic treatment for 30min at 40k Hz to uniformly mix polyoxyethylene-8-octyl phenyl ether and pyrrole monomer to form a uniform solution, then adding 5ml of azodiisobutyronitrile solution with the concentration of 1mg/ml to activate pyrrole monomer molecules, stirring for 12 hours at 35 ℃ to carry out free radical polymerization on the hydrophilic and hydrophobic groups of the surfactant, then washing the sample obtained by the reaction by using deionized water until the filtrate is changed from wine red to colorless and transparent, collecting the product and putting the product into a vacuum drying oven to dry for 24 hours at 60 ℃ to obtain the polymer nanosphere;
step 2, preparing porous hollow nano graphitized carbon spheres: and (2) placing the polymer nanospheres obtained in the step (1) in a graphite crucible, introducing argon into a tubular furnace, wherein the flow rate is 80ml/min, the temperature is increased from room temperature to 3000 ℃, the heating rate is 10 ℃/min, and the temperature is kept at 3000 ℃ for 1h to obtain the porous hollow nano graphitized carbon spheres HCN-2.
Step 3, preparing the porous hollow nano graphitized carbon ball lubricating oil additive: placing 15mg of sodium lignosulfonate in 10ml of acetone solvent, performing ultrasonic treatment at 40 kHz for 30min, performing ultrasonic dispersion, adding 90mg of the porous hollow nano graphitized carbon spheres (HCN) prepared in the step 2 under the magnetic stirring of 700r/min, continuing stirring for 8h at 60 ℃, after the solvent is completely evaporated, performing centrifugal washing with 35ml of acetone at 10 ℃ at 12000r/min, performing centrifugal washing with water at 10 ℃ at 12000r/min, and finally drying for 3h at 60 ℃ to obtain the sodium lignosulfonate-loaded nano graphitized carbon sphere lubricating oil additive.
Example 4:
the same preparation method as that of the step (1) of the example 1 is carried out, except that the mass of M16 in the preparation method of the step (2) is replaced by 50mg from 15mg, so as to obtain the M16 corrosion inhibitor-loaded nano graphitized carbon sphere lubricating oil additive (HCN @ M16-2).
Example 5:
the preparation method is the same as the preparation method in the step (1) of the example 1, except that the preparation method in the step (2) replaces the inhibitor loaded with 15mg of M16 with Benzotriazole inhibitor (Benzotriazole) loaded with 15mg to obtain the nano graphitized carbon ball lubricant additive (0.2 wt% HCN @ Benzotriazole) loaded with Benzotriazole inhibitor.
The nano graphitized carbon sphere lubricating oil additive prepared in the embodiments 1 to 5 of the present invention enables petroleum to have excellent corrosion resistance and abrasion resistance after being added and dispersed in the petroleum, and fig. 1 is a transmission electron microscope image of a nano graphitized carbon sphere field obtained in the embodiment 1 of the present invention, and as can be seen from fig. 1, a nano graphitized carbon sphere material in a porous hollow sphere form is obtained, which proves that an expected product is obtained under the preparation method of the present invention, and the following petroleum prepared in the embodiments 1 to 5 is dispersed in the petroleum and applied in the petroleum respectively by the present invention:
2mg of HCN @ M16-1 prepared in step 3 of example 1 was dispersed into 998mg of 500SN oil under magnetic stirring at 1000r/min to give a 500SN +0.2 wt% HCN @ M16-1 sample of lubricating oil.
2mg of the nano graphitized carbon sphere lubricating oil additive loaded with the mercaptobenzothiazole corrosion inhibitor prepared in the step 3 of the embodiment 2 is dispersed into 998mg of PEG under the magnetic stirring of 1000 r/min.
2mg of the nano graphitized carbon sphere lubricating oil additive loaded with sodium lignosulfonate corrosion inhibitor prepared in the step 3 of the embodiment 3 is dispersed into 998mg of MACs under the magnetic stirring of 1000 r/min.
2mg of the M16 corrosion inhibitor-loaded nano graphitized carbon sphere lubricating oil additive (HCN @ M16-2) prepared in the step 3 of the example 4 is dispersed into 998mg of 500SN oil under the magnetic stirring of 1000r/min, so that a 500SN +0.2 wt% HCN @ M16-2 lubricating oil sample is obtained.
2mg of the Benzotriazole corrosion inhibitor-loaded nano graphitized carbon sphere lubricating oil additive (0.2 wt% HCN @ Benzotriazole) prepared in the step 3 of example 5 was dispersed in 998mg of 500SN oil to obtain a 500SN +0.2 wt% HCN @ Benzotriazole lubricating oil sample.
The invention takes the lubricating oil samples obtained by respectively dispersing the nano graphitized carbon ball lubricating oil additives prepared in the examples 1, 4 and 5 into 500SN oil as an example, the anti-corrosion performance and the anti-wear performance are intensively studied, and the prepared lubricating oil is compared with the prior art, namely the commercially available 500SN lubricating oil (comparative example 1) and the lubricating oil of comparative example 2 in the anti-corrosion performance and the anti-wear performance, and the results are as follows:
comparative example 1
A commercially available 500SN lubricating oil (500SN) used in example 1, comparative example 1 and comparative example 2.
Comparative example 2
The same preparation method as that of the step (1) in the example 1 was carried out except that 2mg of the porous hollow nano graphitized carbon spheres (HCN) prepared in the step (1) was directly dispersed in 998mg of 500SN oil to obtain porous hollow nano graphitized carbon dispersed lubricating oil (500SN +0.2 wt% HCN).
Study of abrasion resistance:
technical characterization:
the method adopts an SRV-V fretting friction wear testing machine to test, the testing condition is 25 ℃, the load is 100N, the amplitude is 1mm, and the frequency is 25 HZ; the wear loss, wear morphology and wear spot volume of the lower disc were obtained by NPFLEX three-dimensional surface profiler from bruker (usa) and the technical characterization of fig. 3-5 was obtained, and a, b, c, d, e in fig. 3-5 all represent the same lubricating oil samples, where a is: 500 SN; b is as follows: 500SN +0.2 wt% HCN; c is as follows: 500SN +0.2 wt% HCN @ M16-1; d is: 500SN +0.2 wt% HCN @ M16-2; e is as follows: 500SN +0.2 wt% HCN @ Benzotriazole; fig. 3 is an extreme pressure test curve of a lubricating oil sample in which nano-graphitized carbon sphere lubricating oil additives of examples 1 and 4 to 5 of the present invention are dispersed in petroleum, a lubricating oil sample of comparative example 1, and a lubricating oil sample in which nano-graphitized carbon spheres of comparative example 2 are dispersed in petroleum, and fig. 4 is a constant load test curve of a lubricating oil sample in which nano-graphitized carbon sphere lubricating oil additives of examples 1 and 4 to 5 of the present invention are dispersed in petroleum, a lubricating oil sample of comparative example 1, and a lubricating oil sample in which nano-graphitized carbon spheres of comparative example 2 are dispersed in petroleum; FIG. 5 is a comparison of the size of the wear marks after the constant load test of lubricating oil samples obtained by dispersing the nano-graphitized carbon spheres lubricating oil additives of example 1, example 4 to example 5 of the present invention in petroleum, the lubricating oil sample of comparative example 1, and the lubricating oil sample obtained by dispersing the nano-graphitized carbon spheres of comparative example 2 in petroleum; the lubricating oil samples obtained by dispersing the nano-graphitized carbon sphere lubricating oil additive of example 1 in petroleum in fig. 3 to 5 were compared with the lubricating oil samples of comparative example 1, the lubricating oil samples obtained by dispersing the nano-graphitized carbon sphere lubricating oil additive of example 4 and example 5 in petroleum, in terms of friction performance, and the lubricating oil samples obtained by dispersing the nano-graphitized carbon sphere lubricating oil additive of example 1, example 4 and example 5 in petroleum (nano-carbon material HCN not adsorbing M16) of comparative example 2 were compared with each other, and the results are shown in table 1:
table 1 compares to unadsorbed nanoporous hollow carbon spheres (HCN)
From table 1, it follows: the blank oil 500SN has very low load resistance which is only 150N, when 0.2 wt% of the prepared graphitized nano additive is added, the load resistance reaches 650N, and the highest load resistance of the graphitized nano carbon material after the corrosion inhibitor is adsorbed can reach 950N (500SN +0.2 wt% HCN @ M16-2) under the same condition; secondly, in the corresponding constant load test, the friction curve vibration of the blank oil 500SN is particularly obvious, a higher value (0.151) is kept, and after 0.2 wt% HCN is added, the friction coefficient is slightly stabilized and can be reduced to 0.122; the friction curve of the graphitized nano carbon material after the corrosion inhibitor is adsorbed is particularly stable, and when 0.2 wt% of HCN @ Benzotriazole is added into 500SN, the friction coefficient can be reduced to 0.075; the corresponding wear-resistant volume of the wear-resistant ball is also greatly improved, when 0.2 wt% of HCN @ M16-2 is added, the wear-resistant volume of the wear-resistant ball is reduced by 89%, and the lubricating oil samples obtained by dispersing the nano graphitized carbon ball lubricating oil additives of the examples 1, 4 and 5 in petroleum are compared with the lubricating oil samples obtained by dispersing the nano graphitized carbon balls of the comparative example 2 in petroleum, so that the wear resistance of the lubricating oil samples obtained by dispersing the nano graphitized carbon ball lubricating oil additives of the examples 1, 4 and 5 in petroleum is better than that of the lubricating oil samples obtained by dispersing the nano graphitized carbon balls of the comparative example 2 in petroleum, and the nano graphitized carbon ball lubricating oil additives loaded with the corrosion inhibitor are prepared in the invention, and the wear resistance of the lubricating oil is effectively improved, the lubricating oil sample of the comparative example 1 is compared with the lubricating oil sample obtained by dispersing the nano graphitized carbon spheres of the comparative example 2 in petroleum, so that the wear resistance of the lubricating oil is improved by dispersing the porous hollow nano graphitized carbon spheres prepared by the invention in the lubricating oil, and the lubricating oil additive with excellent wear resistance is proved by the maximum load resistance, the average friction coefficient, the wear volume and the reduction rate of the wear patch volume.
Study of corrosion resistance:
corrosion resistance experiment: the copper sheets 1, 2, 3, 4, 5 and 6 are respectively subjected to surface polishing in the following manner: polishing 1-6 copper sheets in the same manner by using 400-mesh, 800-mesh, 1200-mesh and 2000-mesh sand papers in sequence, then placing the copper sheet 1 in the lubricating oil sample of comparative example 1, placing the copper sheet 2 in the lubricating oil sample obtained by dispersing the nano-graphitized carbon spheres of comparative example 2 in the petroleum, placing the copper sheet 3 in the lubricating oil sample obtained by dispersing the nano-graphitized carbon sphere lubricating oil additive of example 1 in the petroleum, placing the copper sheet 4 in the lubricating oil sample obtained by dispersing the nano-graphitized carbon sphere lubricating oil additive of example 4 in the petroleum, placing the copper sheet 5 in the lubricating oil sample obtained by dispersing the nano-graphitized carbon sphere lubricating oil additive of example 5 in the petroleum, using the copper sheet 6 as a blank control, comparing the surface morphologies of the copper sheet 6 which is polished and the copper sheets 1, 2, 3, 4 and 5 after 30 days under an optical microscope, it was found that the copper nuggets in the lubricating oil sample (500SN) of comparative example 1 were corroded particularly severely, the copper nuggets in the lubricating oil after being placed in the lubricating oil sample (0.2 wt% HCN) in which the nano-graphitized carbon spheres of comparative example 2 were dispersed in petroleum were slightly corroded, and after being placed in HCN to which an anti-corrosion agent was adsorbed (lubricating oil samples in which the nano-graphitized carbon sphere lubricating oil additives of examples 1, 4 and 5 were dispersed in petroleum), the surfaces of the copper nuggets were still bright, and only scratches left after polishing were present on the surfaces, and hardly corroded by the lubricating oil, and the scratches on the surfaces of the copper sheets of the lubricating oil samples in which the nano-graphitized carbon sphere lubricating oil additives of examples 1, 4 and 5 were dispersed in petroleum were compared with 6 (blank control, copper sheets irradiated under an optical microscope after being polished), there is substantially no difference in the surface, which indicates that the lubricating oil samples obtained by dispersing the nano-graphitized carbon sphere lubricating oil additives of examples 1, 4 and 5 in petroleum are not corroded by copper sheets, and therefore, the corrosion inhibitor-loaded nano-graphitized carbon sphere additives of examples 1, 4 and 5 all have excellent corrosion resistance.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of the present invention, and these improvements and modifications should also be construed as the protection scope of the present invention.

Claims (10)

1. The preparation method of the nano graphitized carbon ball lubricating oil additive with the corrosion resistance is characterized by comprising the following steps:
step 1, preparation of polymer nanospheres: mixing a surfactant with water to obtain a solution with the mass fraction of 0.1-1%, then adding a monomer, enabling the concentration of the monomer in the solution to reach 0.1-1mol/L, stirring, performing ultrasonic treatment, uniformly mixing the monomer and the surfactant with the water, adding an initiator, stirring for 12 hours at the temperature of 25-35 ℃, washing, and performing vacuum drying to obtain a polymer nanosphere;
wherein the ratio of the mass of the initiator to the volume of the surfactant aqueous solution is 1: 50-60 parts of; the monomer is any one or a mixture of any two of aniline, pyrrole and thiophene;
step 2, preparing porous hollow nano graphitized carbon spheres: heating the polymer nanospheres obtained in the step 1 to 1800-3000 ℃ at a heating rate of 2-10 ℃/min in a protective gas atmosphere, and preserving heat for 1-9h to obtain porous hollow nano graphitized carbon spheres;
step 3, preparing the porous hollow nano graphitized carbon ball lubricating oil additive:
completely dissolving the organic corrosion inhibitor into the adsorption solvent, and enabling the mass concentration of the organic corrosion inhibitor to reach 2 x 10-3-2×10-2Adding the porous hollow nano graphitized carbon spheres obtained in the step (2) while stirring at mol/L, continuously stirring for 8-15h at the temperature of 40-60 ℃, washing, and drying in vacuum to obtain a nano graphitized carbon sphere lubricating oil additive;
wherein the mass ratio of the porous hollow nano graphitized carbon spheres to the corrosion inhibitor is 0.85-8.5: 1.
2. the method for preparing nano graphitized carbon sphere lubricating oil additive having corrosion resistance according to claim 1, wherein the amount ratio of the substances in the mixing of any two monomers in the step 1 is 1: 1.
3. The method for preparing nano graphitized carbon sphere lubricating oil additive having corrosion resistance according to claim 1, wherein the initiator in the step 1 is one of ammonium persulfate, potassium persulfate, hydrogen peroxide and azobisisobutyronitrile.
4. The method for preparing nano graphitized carbon sphere lubricating oil additive having corrosion resistance as claimed in claim 1, wherein the surfactant in step 1 is polyoxyethylene-8-octylphenyl ether or sodium dodecylbenzenesulfonate.
5. The method for preparing nano graphitized carbon sphere lubricating oil additive having corrosion resistance according to claim 1, wherein the protective gas in the step 2 is argon or nitrogen, and the flow rate of the protective gas is 80 to 200 ml/min.
6. The method for preparing nano graphitized carbon sphere lubricating oil additive with corrosion resistance according to claim 1, wherein the soluble organic corrosion inhibitor in the step 3 isBenzotriazole, phosphorus carboxylic acid, sodium lignosulphonate, mercaptobenzothiazole and phenylphosphoric acid.
7. The method for preparing nano graphitized carbon sphere lubricant additive having corrosion resistance according to claim 1, wherein the adsorption solvent in the step 3 is one or two of water, methanol, ethanol and acetone, and the volume ratio of any two adsorption solvents is 1: 1.
8. The method for preparing nano graphitized carbon sphere lubricating oil additive with corrosion resistance according to claim 1, wherein the washing process in the step 3 is as follows: at 0-10 ℃, centrifugally washing for 5-7 times by using an adsorption solvent which is the same as the adsorption solvent for adsorbing the organic corrosion inhibitor, then centrifugally washing for 1 time by using water, wherein the rotational speed of the centrifugal washing is 12000r/min, and finally drying for 3-5h at 40-60 ℃.
9. The nano graphitized carbon sphere lubricating oil additive with corrosion resistance prepared by the preparation method of the nano graphitized carbon sphere lubricating oil additive with corrosion resistance according to any one of claims 1 to 8.
10. The application of the nano graphitized carbon sphere lubricating oil additive with corrosion resistance in lubricating oil according to claim 9, wherein the nano graphitized carbon sphere lubricating oil additive is uniformly mixed with the lubricating oil to obtain a lubricating oil sample;
wherein the lubricating oil is one of PAO, 500SN, PEG and MACs; the mass fraction of the nano graphitized carbon ball lubricating oil additive in a lubricating oil sample is 0.2%.
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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104591127A (en) * 2015-01-09 2015-05-06 中山大学 Ultrahigh-specific-area hollow carbon nano-spheres as well as preparation method and application thereof
CN108751165A (en) * 2018-07-17 2018-11-06 西北工业大学 A kind of hollow carbon nanospheres and the preparation method and application thereof based on ammonia auxiliary carbonization
CN110317659A (en) * 2019-07-19 2019-10-11 西北工业大学 A kind of organic Nano carbon balls lube oil additive and its preparation method and application

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104591127A (en) * 2015-01-09 2015-05-06 中山大学 Ultrahigh-specific-area hollow carbon nano-spheres as well as preparation method and application thereof
CN108751165A (en) * 2018-07-17 2018-11-06 西北工业大学 A kind of hollow carbon nanospheres and the preparation method and application thereof based on ammonia auxiliary carbonization
CN110317659A (en) * 2019-07-19 2019-10-11 西北工业大学 A kind of organic Nano carbon balls lube oil additive and its preparation method and application

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