CN110626149A - Zero weight gain ballistic upgrade for automobiles - Google Patents
Zero weight gain ballistic upgrade for automobiles Download PDFInfo
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- CN110626149A CN110626149A CN201810642404.9A CN201810642404A CN110626149A CN 110626149 A CN110626149 A CN 110626149A CN 201810642404 A CN201810642404 A CN 201810642404A CN 110626149 A CN110626149 A CN 110626149A
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B1/00—Layered products having a non-planar shape
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- B32B17/064—
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
- B32B3/28—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer comprising a deformed thin sheet, i.e. the layer having its entire thickness deformed out of the plane, e.g. corrugated, crumpled
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C17/00—Tyres characterised by means enabling restricted operation in damaged or deflated condition; Accessories therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60J—WINDOWS, WINDSCREENS, NON-FIXED ROOFS, DOORS, OR SIMILAR DEVICES FOR VEHICLES; REMOVABLE EXTERNAL PROTECTIVE COVERINGS SPECIALLY ADAPTED FOR VEHICLES
- B60J1/00—Windows; Windscreens; Accessories therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R13/00—Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
- B60R13/02—Internal Trim mouldings ; Internal Ledges; Wall liners for passenger compartments; Roof liners
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R13/00—Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
- B60R13/08—Insulating elements, e.g. for sound insulation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D25/00—Superstructure or monocoque structure sub-units; Parts or details thereof not otherwise provided for
- B62D25/04—Door pillars ; windshield pillars
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/558—Impact strength, toughness
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2571/00—Protective equipment
- B32B2571/02—Protective equipment defensive, e.g. armour plates, anti-ballistic clothing
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2605/00—Vehicles
- B32B2605/006—Transparent parts other than made from inorganic glass, e.g. polycarbonate glazings
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Transportation (AREA)
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Aiming, Guidance, Guns With A Light Source, Armor, Camouflage, And Targets (AREA)
Abstract
The zero-weight-gain bulletproof upgrade of the automobile comprises zero-weight-gain bulletproof upgrade parts and an installation technology. Because the traditional automobile safety upgrading, particularly the safety upgrading of the bulletproof level, usually means adding weight type strength materials and parts, the weight of the upgraded automobile is greatly increased, the maneuverability of the automobile is seriously influenced, and the automobile is further influenced to break away from dangerous situations in time. The zero-weight-gain safe upgrade is realized by using various light-weight high-strength materials, improving the original parts of the automobile by reducing weight, thinning/deleting and the like, making overall planning on the local stress and deformation response of the automobile body from the perspective of the whole structure, and obtaining the protection effect of the whole automobile bulletproof at the cost of extremely slight weight gain of dozens of kilograms and even zero weight gain. The automobile body shell upgraded by the zero-weight-gain bulletproof technology has the anti-rollover deformation/anti-collision deformation strength which is improved by several times or even several tens of times, and can effectively relieve the injury of personnel and the damage of vehicles in accidents.
Description
Technical Field
The invention relates to a safety upgrading technology of an automobile, in particular to a part kit and an installation technology which can prevent the automobile from rolling deformation, collision deformation and terrorist attack explosion fragmentation in severe accidents and aim at the gunshot of personnel in the automobile.
Background
The potential safety hazards of automobiles in accidents such as collision, rolling and the like and in man-made violence infringement such as gunshot explosion and the like are concentrated on the deficiency of the overall strength of the automobiles. The lack of overall strength is actually due to the lack of strength in several core components and locations. The key weak items are strengthened, and the problem of the overall mechanical strength of the automobile is solved.
In the standard design of the traditional automobile front windshield glass, in order to relieve the daily accidents that the probability of sudden braking of a vehicle, rear-end collision with a front automobile and the like is high, the head of a person is injured when the head of the person collides with the front windshield glass, the front windshield glass is required to be broken to absorb impact energy when being impacted by standards, and the situation that the impact energy is concentrated on the head of the person to injure the person is avoided. Because of the structural symmetry of traditional preceding windscreen, when bumping glass from the inboard very easily, just can't let glass have higher intensity from the outside yet and thus resist splash and do not take place to advance to split yet, can't realize higher anti penetration strength that faces on yet.
The traditional automobile side rear windshield technology still uses the relevant standards of European Community in 1970 s in terms of mechanical and mechanical properties, and the traditional side rear windshield with common use is generated by air-cooled tempering through 3-5mm single-piece float glass. The impact resistance index and the penetration resistance index of the existing standard are obviously lower than the actual requirements: when the vehicle overturns and rolls, the side rear windshield in the window frame often collapses in the twinkling of an eye in advance, so that the window frame loses support, and the rectangular window frame at the moment is easy to deform under the impact of collision and rolling, and the deformation of the rectangular window frame can undoubtedly cause direct injury to personnel in the vehicle.
When the glass in the automobile window frame does not collapse and maintains the original rigidity in the process of overturning and rolling of the automobile, the effective support can be generated on the window frame undoubtedly. At the moment of impact, once the rigidity of the vehicle is higher than that of the contacted object, the deformation is concentrated on the opposite side, and the vehicle collision contact part is not deformed obviously.
When the front windshield glass and the side window glass are designed to be in an asymmetric structure, the difference between the impact moments of the two surfaces of the glass is generated by utilizing the lever principle, and the internal and external difference of the mechanical properties of the front windshield glass and the side windshield glass can be realized.
The polyester safety lamination is pasted on the inner sides of the super front-grade glass and the side rear window explosion-proof glass, the glass is endowed with higher internal tensile stress, namely bending strength, from the inner side by utilizing extremely high tensile strength and bonding strength, and the glass is not cracked when being impacted by external splashes due to the higher stress value achieved by ion replacement of the outer surface.
When the glass is impacted from the inner side, the polyester safety lamination is firstly contacted, and the safety lamination which has the function of a moment pivot like the inner side is not arranged on the outer surface of the glass, so that the human head model test index of the front stop which cracks once the glass is collided with a piece of common glass can be completely met. And the safety lamination separates the head from the glass, so that the head cannot be scratched even if the glass is cracked.
The one-way protection function can also expand the front windshield into an escape passage. Because the traditional front windshield is of a sandwich structure, once the head of a person passes through the shoulders of the glass and cannot pass through the shoulders of the glass, a dangerous 'neck' situation can be formed, and therefore the automobile front windshield is not an originally designed escape channel. However, due to the structure of the super front windshield, the inner side of the super front windshield has the tough polyester safety lamination, so that people in the automobile cannot be scratched by the glass no matter using instruments or colliding the front windshield with bodies, and on the contrary, due to the protection of the safety lamination, the people in the automobile can easily take off the front windshield in a pedal mode, so that the people can escape from the front windshield from the inside;
according to the requirement, the strength of the super front-grade glass can reach the bulletproof level of military police, and the biggest bright point is the one-way bulletproof and counterattack performance of the front-grade glass. Namely, the shooting from the outside to the inside can be effectively prevented, and the shooting can be effectively carried out from the inside to the outside. The principle is the same as the above-mentioned penetration resistance, a polyester foil with a thickness of less than 1mm is in any case not capable of providing an effective barrier to the impact of bullets with extremely high impact pressure. When the shooting is counterstruck from the inside to the outside, the trajectory does not deflect obviously, and the bullet speed does not reduce obviously.
The automobile is easy to strongly deform in accidents such as collision and the like, and further personal injury in the automobile is caused. The root of the method is that the parts such as the car body, the car door and the like are made of steel plates with the thickness of less than 1mm, and the impact strength and the deformation strength are very low. When two objects collide with each other, if one of the objects is deformed and collapsed first due to insufficient strength, the impact energy of the collision is absorbed by the first deformed object, and the other object is not deformed. Therefore, the deformation resistance of the vehicle body and the vehicle door is improved, and the vehicle door has a direct corresponding relation for protecting the personal safety of personnel in the vehicle.
The coating is sprayed to the inner side of an outer skin steel plate and the inner side of an inner lining steel plate of the vehicle body from a high polyester liquid tank with more than two components, and functional attachments are generated in an AB material reaction mode and attached to the surfaces of the steel plates; the reinforced coating is composed of high polymer resin, and the components contain polyurethane; the coating has high temperature resistance, flame retardance, explosion prevention, noise reduction and bulletproof functions when the thickness is 0.3-1.5mm and the components are different;
in the traditional automobile manufacturing link, strength improvement on the parts such as doors and the like is not required due to the requirement of weight reduction, and the ultra-high molecular weight energy-absorbing fiber lining plate for the automobile body lining adopts nonmetallic ultra-high molecular weight polyethylene and aramid fiber materials, so that the weight of the plate is far lower than that of a steel plate with the same thickness and strength.
When the car body lining ultra-high molecular weight energy-absorbing fiber lining plate is pasted along the whole area of the car door and the car body outline, a composite structure of metal-high polymer material is formed, and the hardness and the rigidity of the metal and the toughness strength of the high polymer material are combined together to form an effective shock-resistant combination.
Professional live-fire attacks, which may be fired at the rear seat VIP using the so-called 45 degree angle of the a-pillar, occur in 5% of the incidence. Therefore, the bulletproof reconstruction of the A column is also indispensable, the ultra-narrow and trapezoidal grooves which are generated by impregnating the modified aramid fiber lining strips with the reinforced resin spraying coating are embedded in the lining of the A column to form the A column sniping-proof ultra-high molecular weight energy-absorbing fiber lining strips, and the bulletproof grade is different from 3mm to 15 mm.
The ultrathin explosion-proof and collision-proof chassis is sprayed with flexible armor, generally generated with the thickness of 1.0-3.0mm, corresponds to the curvature and the whole area of the chassis of the vehicle, is favorable for protection and heat dissipation and is generated in a spraying mode;
the metal gasket sheet at the groove bottom of the wheel rim groove of the vehicle anti-tire-burst overturning wheel hub and the tire anti-burst spraying are enhanced, the groove bottom of the wheel rim groove is sunken and sealed from the surface of the wheel rim through an alloy steel sheet, so that the tire can not be screwed out through the groove bottom and is tightly attached to the wheel hub, the tire is kept on the wheel hub for a long time, and the vehicle is ensured to normally run at a certain speed without overturning; before or after the tyre is installed on the wheel hub, the reinforcing paint is sprayed on the outer part along the surface, so that the penetration of explosion shock waves, explosion splashers and small fragments can be resisted.
Disclosure of Invention
The invention aims to provide a set of parts and components kit and installation technology which can prevent the automobile from gunshot, the integral vehicle from rolling and rolling deformation, collision deformation and terrorist attack and explosion corresponding to each part of the human body.
The purpose of the invention is realized by the following technical scheme:
super front bumper glass and side rear window anti-riot glass, including monolithic front bumper glass body and monolithic side rear bumper glass body, the glass body is through the same or same mould hot bending shaping with former car type glass, through hardening processes such as surface ion replacement, pastes polyester safety lamination in the inboard of glass body, polyester safety lamination includes at least three stromatolite, bonds through polyester pressure sensitive adhesive between two adjacent stromatolites.
The finished product finished in the hot bending forming process is required to be qualified according to national standard inspection, the formed glass is required to be comprehensively cleaned before the ion toughening process, and according to the requirements of different performance indexes, the temperature range of the ion toughening process is 400-plus-500 ℃, the heat preservation time range is 12-48 hours, and the nitrate salt bath is adopted.
After the surface ion replacement treatment is completed, whether the surface stress value reaches the standard needs to be checked, and according to specific requirements, the stress value range of the super front-grade glass is 500-900 MPa.
And (3) sticking polyester safety laminates with at least three laminates on the whole area of the inner side surface of the front windshield glass and the side rear windshield glass which are subjected to ion replacement and qualified by appearance quality and stress value detection.
After the safety lamination is pasted, the safety lamination is dried in a dry, light-transmitting and dust-free environment at the temperature of not less than 20 ℃ for 720 hours, and then is boxed and delivered after optical indexes and mechanical indexes of front windshield glass and side rear window glass are checked to be qualified.
The thickness of the reinforced spraying coating on the inner side of the vehicle door (body) is 0.3-3.0mm, the coating is sprayed to the inner side of an outer skin steel plate and the inner side of an inner lining steel plate of the vehicle body from a high polyester liquid tank with more than two components, functional attachments are generated in an AB material reaction mode and attached to the surface of the steel plate, the reinforced coating is composed of high polymer resin, the components contain polyurethane, the surface of the coating has higher hardness and strength, and the coating has high-temperature resistance, flame retardance, explosion prevention, noise reduction and bulletproof functions when the thickness is 0.3-1.5mm and the components are different;
the ultra-thin car body is lined with ultra-high molecular weight energy-absorbing fiber lining plates, and the thickness of the ultra-thin car body is from 3mm to 15mm according to the bulletproof grade; the high temperature resistance is realized, and the deformation and softening can be avoided at the high temperature of 300 ℃; the modified aramid fiber board is formed and pressed according to the contour of the car door (body), and is bonded and compounded with a steel plate on the inner side of the car body and the car door through enhanced spraying resin impregnation;
the A column anti-sniping ultrahigh molecular weight energy-absorbing fiber lining strip is filled in a trapezoid manner by modifying the shape of an internal groove of the aramid fiber column A; the lining strip is impregnated by polyester reinforced coating and is integrated with the inner side of the A column;
the chassis explosion-proof polyester spraying flexible armor, wherein a spraying material does not contain high-polymerization liquid coating of more than two components of polyurethane, and a high-strength coating with scratch/impact/explosion-proof performance is generated on the chassis after AB reaction; the explosion-proof and impact-proof flexible coating armor fully covers and protects the chassis; the thickness of the coating for the intended function is generally not 1.0 to 3.0 mm;
the vehicle tire burst prevention overturn hub rim groove bottom metal liner sheet and the tire burst prevention spraying are enhanced, the groove bottom in the hub rim is sealed into a plane along the rim plane by an alloy steel sheet of 0.5-1.5 mm, so that the tire after tire burst is prevented from being thrown out along the groove bottom along with the rolling rotation of the wheel; the alloy steel sheet is a strip-shaped integral strip, and two ends of the alloy steel sheet are locked by buckles; the surface of the tire is uniformly sprayed with the reinforced coating of claim 1, and the spraying thickness is 0.3-1.5 mm.
Drawings
The invention is explained in more detail below with reference to the figures and examples.
FIG. 1 is a block diagram of a super front glass.
In the figure: 1. a glass body; 2. a polyester security laminate.
Fig. 2 is a structural view of the side rear window explosion-proof glass.
In the figure: 1. a glass body; 2. a polyester security laminate.
Fig. 3 is a structural view of the collision-proof deformable lining plate.
In the figure: 1. a liner plate body; 2. the spraying coating is enhanced on the inner side of the vehicle door (body); 3. door or body inner steel plate; 4. positioning a square of filler material; 5. the spraying coating is enhanced on the inner side of the vehicle door (body).
FIG. 4 is a structural diagram of an A-pillar anti-sniping ultrahigh molecular weight energy-absorbing fiber lining strip.
In the figure: 1. a column A body; 2. trapezoidal anti-sniping ultrahigh molecular weight energy-absorbing fiber lining strip
Figure 5 is a block diagram of a blast-resistant crashproof chassis painted with flexible armor.
In the figure: 1. a vehicle chassis body; 2. reinforced spray coating
FIG. 6 is a block diagram of a vehicle runflat hub rim well under metal liner sheet and tire runflat enhancement.
In the figure: 1. a retainer ring; 2. a hub body; 3. a web; 4. an extension of the valve; 5. a metal liner sheet; 6. reinforced spray coating
Detailed Description
As shown in fig. 1, the super front windshield of the invention comprises a front windshield body 1, wherein the front windshield body 1 is formed by hot bending, the outer side surface of the front windshield body 1 is subjected to ion displacement quenching and tempering treatment, a polyester safety lamination 2 is adhered to the inner side of the front windshield body 1, the front windshield body is produced by a factory original mold or a consistent mold corresponding to the type of the front windshield, the polyester safety lamination 2 comprises at least three layers of polyester (polyethylene terephthalate) sheets, and two adjacent layers of polyester sheets are adhered by polyester pressure-sensitive adhesive.
After the polyester safety lamination 2 is adhered to the inner side of the front windshield 1, the internal tensile stress is greatly increased, and when the front windshield 1 is impacted externally, the front windshield 1 is not easy to generate bending deformation enough to break so as to keep the glass from breaking. Under the impact of high-point pressure form such as bullet, the glass fragments dropped from the vicinity of the impact point due to high-value longitudinal shearing force press the polyester safety lamination on the back surface of the glass along the flying direction of the bullet, and the polyester safety lamination relieves the impact and keeps the glass from being penetrated through by stretching and prolonging the working distance of the bullet and the micro-displacement of the lamination adhesion, loosening and sliding.
The specific function and appearance characteristics of the front windshield
Ultra-thin: the super front windshield has small difference with the common front windshield in appearance, and non-professional glass personnel basically cannot detect the different glass. In most cases, the thickness of the super front windshield is lower than that of the traditional common front windshield of the same type of automobile. When the requirement of definite bulletproof indexes exists, the super front-grade glass still has the advantage of being ultrathin compared with the traditional sandwich bulletproof front-grade glass which achieves the same protection level. According to different bulletproof grades, the thickness of the super front windshield is in the range of 5-33 mm;
preventing the splashed materials from entering and cracking: when the speed of the ordinary front-gear glass is 50 km, the ordinary front-gear glass can crack when encountering 10 g of small stone hard splashes, and when encountering the same splashes, the super front-gear glass can not crack when encountering the speed of 120-250 km/h;
preventing the throwing object from penetrating: when the speed of the common front glass is 70 km, the common front glass can be penetrated by hard throws of 500 g concrete blocks, and when the super front glass is penetrated by the same throws at the speeds of 120 and 250 km per hour, the super front glass cannot be penetrated;
and (3) bulletproof: the common traditional interlayer front windshield does not have any grade of bulletproof function at all, and the super front windshield can reach the bulletproof level of B1-B7 grade as required;
high light transmission: the super front windshield achieves 70-90% of light transmittance on the premise of realizing high heat insulation, namely more than 86% of infrared ray blocking rate, and radiation protection, namely more than 99% of ultraviolet ray blocking rate;
radiation protection and control of harmful light: the super front windshield also has the function of blocking more than 99 percent of purple ox lines, can effectively protect the health of passengers and greatly reduce the aging degree of articles in the automobile.
As shown in fig. 2, the anti-riot glass for the side rear window comprises a side rear glass body 1, wherein the side rear glass body 1 is formed by hot bending, the side rear glass body 1 is subjected to air cooling tempering treatment, a polyester safety lamination 2 is adhered to the inner side of the side rear glass body 1, the side rear glass body is produced by a factory original mold or a consistent mold corresponding to the type of the side rear glass, the polyester safety lamination 2 comprises at least three layers of polyester (polyethylene terephthalate) sheets, and two adjacent layers of polyester sheets are adhered by polyester pressure-sensitive adhesive.
After the polyester safety lamination 2 is adhered to the inner side of the side rear windshield 1, the internal tensile stress is greatly increased, and when the side rear windshield 1 is impacted externally, the side rear windshield is not easy to bend and deform enough to break, so that the glass is kept from breaking. Under the impact of high-point pressure form such as bullet, the glass fragments dropped from the vicinity of the impact point due to high-value longitudinal shearing force press the polyester safety lamination on the back surface of the glass along the flying direction of the bullet, and the polyester safety lamination relieves the impact and keeps the glass from being penetrated through by stretching and prolonging the working distance of the bullet and the micro-displacement of the lamination adhesion, loosening and sliding.
The specific function and appearance characteristics of the side rear windshield of the invention
Ultra-thin: the anti-explosion glass of the side rear window has small difference with the common side rear glass in appearance, and even professionals cannot perceive the different glass. In most cases, the thickness of the side rear window explosion-proof glass is completely consistent with that of the traditional common side rear windshield glass of the same type of vehicle. When the requirement of definite bulletproof indexes exists, the anti-riot glass of the side rear window still has the advantage of being ultrathin compared with the traditional sandwich bulletproof side rear-guard glass which achieves the same protection level. According to different bulletproof grades, the thickness of the anti-explosion glass of the side rear window is within the range of 4-8 mm;
preventing the blunt object from being hit: the common side rear window glass is easy to break under the smashing of a blunt instrument, the impact strength is generally within 5 joules, and the side rear window explosion-proof glass can bear the impact of 20-50 joules energy without breaking under the smashing of the blunt instrument;
preventing the throwing object from penetrating: the common side rear bumper glass can be penetrated by 5 joules of impact energy, and the common adult can penetrate the common side rear bumper glass by holding hard throws of 200-500 g steel balls, even bricks and the like, and the side rear window explosion-proof glass can bear ten times of strikes and cannot be penetrated by the throws;
and (3) bulletproof: the common traditional sandwich side back-guard glass completely does not have any grade of bulletproof function, and the side back-window explosion-proof glass can reach the bulletproof level of B1-B3 grade as required;
radiation protection and control of harmful light: the super front windshield also has the function of blocking more than 99 percent of ultraviolet rays, can effectively protect the health of passengers and greatly reduce the aging degree of articles in the automobile.
As shown in fig. 3, the anti-collision deformation lining plate of the present invention includes an anti-collision deformation lining plate 1, wherein the anti-collision deformation lining plate 1 is formed by pressing, and a reinforcing material 2 is sprayed on the outer side surface of the anti-collision deformation lining plate 1; 2, the anti-collision deformation lining plate is bonded to the inner side of the vehicle door or the vehicle body in the whole area of the contour part of the rear edge of the anti-collision deformation lining plate, which is consistent with the vehicle door or the vehicle body, of the rear edge of the anti-collision deformation lining plate, from which the adhesive isolation film is removed; 3. a flexible filling block 4 is fixed between the vehicle door lining shell and the anti-collision lining plate to play a role in positioning; 4. the inner side of the vehicle door (body) is enhanced and sprayed with the coating 5 which is sprayed on the inner side of the outer skin of the vehicle body and the inner side of the lining steel plate with the thickness of 0.3-3.0mm, and is bonded and compounded with the steel plate 3 on the inner side of the vehicle body and the vehicle door.
The specific function and appearance characteristics of the anti-collision deformation lining plate
The deformation of the vehicle body during the vehicle collision is often more than 30 cm, the deformation of the vehicle body can be more than 50 cm in a severe accident, and people in the vehicle are very frequently damaged by being squeezed during the vehicle collision. The invention aims to alleviate impact with minimum deformation when a vehicle door and a vehicle body are impacted, and ensure the personal safety of personnel in the vehicle.
The anti-collision lining plate reduces the deformation under the same impact strength by more than 80 percent, and effectively slows down the deformation injury.
The appearance characteristic of anticollision welt is ultralight, ultra-thin: compared with the metal material of the original vehicle door or vehicle body, the weight of the anti-collision lining plate is only one tenth of that of the metal material with the same thickness, and the weight is also one fifth to one eighth.
As shown in fig. 4, the column a anti-sniping ultrahigh molecular weight energy-absorbing fiber lining strip comprises a trapezoidal anti-sniping ultrahigh molecular weight energy-absorbing fiber lining strip 2, wherein the trapezoidal anti-sniping ultrahigh molecular weight energy-absorbing fiber lining strip 2 is formed by impregnating a modified aramid lining strip with a reinforced resin spraying coating; trapezoidal grooves are inlaid in the lining of the A column body 1 from 3mm to 15mm according to the bulletproof grade and are integrated with the inner side of the A column.
As shown in fig. 5, the explosion-proof and impact-proof chassis spray coating flexible armor according to the present invention is to spray a high-strength enhanced coating 2 having scratch/impact/explosion-proof performance on a vehicle chassis 1 on the chassis after AB reaction of a high-polymer liquid coating containing more than two components without containing polyurethane, and to fully cover and protect the chassis.
As shown in FIG. 6, the vehicle tire burst-proof overturning hub rim groove bottom metal liner sheet and the tire burst-proof spraying reinforcement are provided, the groove bottom in the hub rim is sealed into a plane along the plane of the rim 2 by 0.5-1.5 mm of alloy steel sheet 5, so that the tire after burst is prevented from rolling and rotating along the groove bottom and being thrown out along with the wheel; the alloy steel sheet 5 is a strip-shaped integral strip, and two ends of the strip-shaped integral strip are locked by buckles; the surface is evenly sprayed with the reinforced coating 6, and the spraying thickness is 0.3-1.5 mm.
Claims (2)
1. The automobile zero-weight-gain bulletproof mainly refers to a bulletproof upgrading part and an installation layout technology of a small passenger car, and comprises super front-stop glass with bulletproof performance, side rear window anti-riot glass, a reinforced spraying coating layer on the inner side of a steel plate of a car door (body), an ultra-high molecular weight energy-absorbing fiber lining plate, an A-column anti-sniping ultra-high molecular weight energy-absorbing fiber lining strip, a chassis anti-collision anti-explosion spraying flexible armor, a car body (top) anti-falling object and explosive penetration spraying reinforcing wheel, a car anti-explosion tire overturning wheel rim groove bottom metal lining sheet and a tire anti-explosion spraying reinforcing layer.
The bulletproof grade super front windshield is characterized in that A is ultrathin, and the bulletproof grade is 4-25 mm according to the bulletproof grade of glass B1-B7; B. the unidirectional bulletproof can shoot back, and can block the shooting from the inside to the outside while blocking the shooting from the inside to the inside;
the anti-explosion glass for the side rear window is characterized in that A is ultrathin, and the thickness is from 4mm to 25mm according to the bulletproof grade; B. the one-way bullet-proof can shoot back, can shoot back from inside to outside while stopping shooting outward, can crack the glass and flee for life from the inside with the apparatus such as the specialized window breaker, etc.;
the reinforced spraying coating for the inner side of the vehicle door (body) is characterized in that the thickness of A.0.3-3.0mm is sprayed on the inner side of an outer skin of the vehicle body and the inner side of a lining steel plate; B. the surface of the coating has higher hardness and strength; C. according to the requirements of scratch resistance and penetration resistance of explosive splashed substances on the outer part of the vehicle body, the coating can be sprayed on the outer surface of the outer skin of the vehicle body;
the ultra-high molecular weight energy-absorbing fiber lining plate for the car body lining is characterized in that A is ultra-thin and is different from 3mm to 15mm according to the bulletproof grade; B. the high temperature resistance is realized, and the deformation and softening can be avoided at the high temperature of 300 ℃; C. the modified aramid fiber board is formed and pressed according to the contour of the car door (body), and is bonded and compounded with the steel plate on the inner side of the car body and the car door through the reinforced spraying resin impregnation;
the anti-sniping ultrahigh molecular weight energy-absorbing fiber lining strip for the column A is characterized in that the column A is an ultra-narrow trapezoidal groove which is embedded in the lining of the column A and is unequal from 3mm to 15mm according to the bulletproof grade; B. the modified aramid fiber lining strip is produced by impregnating with reinforced resin spraying paint;
the explosion-proof and impact-proof chassis spray-coated flexible armor is characterized in that A is ultrathin and is generally generated with the thickness of 1.0-3.0 mm; B. the curvature and the whole area of the vehicle chassis are responded, so that the protection and the heat dissipation are facilitated; C. generating in a spraying form;
the metal gasket sheet at the groove bottom of the wheel rim groove of the vehicle tire-burst-overturn-preventing wheel hub and the tire explosion-proof spraying reinforcement are characterized in that A, the groove bottom of the wheel rim groove is sunken from the surface of the wheel rim through an alloy steel sheet and is sealed flat, so that a tire burst cannot be screwed out through the groove bottom and is tightly attached to the wheel hub, the tire is kept on the wheel hub for a long time, and the vehicle is ensured to normally run at a certain speed without overturning; B. before or after the tyre is installed on the wheel hub, the reinforcing paint is sprayed on the outer part along the surface, so that the penetration of explosion shock waves, explosion splashers and small fragments can be resisted.
2. The super front windshield and side rear window explosion-proof glass as recited in claim 1, wherein A. the ion toughening process is generated by a nitrate salt bath process at 400-500 ℃ for 12-48 hours; B. in the salt bath process, only the glass surface of the expected stressed surface is ensured to contact bath salt, the non-stressed surface prevents the bath salt from permeating into the surface in a mode of closely contacting another object, finally, only the bearing surface is formed to obtain ion replacement and hardening, and the original component and strength are kept on the other surface; C. the surface of glass which is not replaced by salt bath and ions is pasted with a polyethylene terephthalate high-light-transmission lamination according to the actual anti-elastic requirement, the polyester safety lamination comprises at least three layers of polyethylene terephthalate, two adjacent layers of polyester sheets are bonded through polyester pressure-sensitive adhesive, the thickness of a single lamination layer forming the polyester lamination is 0.05-0.15mm, the total thickness of the polyester lamination is 0.12-1.20mm, and after the polyester lamination is bonded on the back of a single piece of glass with the thickness of 3mm, the glass can reach the penetration resistance strength of not less than 100 and 500 joules in a steel ball free fall test;
the spray coating for reinforcing the inner side of the steel plate of the vehicle body door as claimed in claim 1, wherein: A. the coating is sprayed to the inner side of an outer skin steel plate and the inner side of a lining steel plate of the car body from a high polyester liquid tank with more than two components, and functional attachments are generated in an AB material reaction mode and attached to the surface of the steel plate; B. the reinforced coating is composed of high polymer resin, and the components contain polyurethane; C. the coating has high temperature resistance, flame retardance, explosion prevention, noise reduction and bulletproof functions when the thickness is 0.3-1.5mm and the components are different;
the modified aramid lightweight ballistic liner of claim 1, wherein: A. the aramid cloth layers woven by warps and wefts are arranged between 5-35 layers and change along with the bulletproof requirement; B. the molded and extruded lining plate is required to conform to the outline of the vehicle door (body) and is arranged at the position 0.1-50 cm away from the outermost edge of the vehicle door (body); C. the bulletproof lining plate is adhered to the inner side surface of the vehicle door by adhesive glue, and is soaked by polyester reinforced coating to generate integral composite with the inner side of the vehicle body when necessary;
the A-pillar anti-sniping ultra-high molecular weight energy-absorbing fiber lining strip as claimed in claim 1, wherein: A. the lining strips are filled in a trapezoidal shape in the shape of an internal groove of the modified aramid fiber column A; B. the lining strip is impregnated by polyester reinforced coating and is integrated with the inner side of the A column;
the chassis explosion-proof polyester spray flexible armor of claim 1, wherein a. a highly polymerized liquid coating of two or more components of which the spray material does not contain polyurethane, produces a high strength coating with scratch/impact/explosion resistance on the chassis after AB reaction; B. the explosion-proof and impact-proof flexible coating armor fully covers and protects the chassis; C. the thickness of the coating for the intended function is generally not 1.0 to 3.0 mm;
the vehicle flat tire overturning preventing hub rim well bottom metal liner sheet and the tire flat tire explosion preventing spraying enhancement as claimed in claim 1, wherein A. the well bottom in the hub rim is sealed into a plane along the rim plane by 0.5-1.5 mm alloy steel sheet, so as to prevent the tire after tire explosion from being thrown out along the well bottom along with the rolling rotation of the wheel; B. the alloy steel sheet is a strip-shaped integral strip, and two ends of the alloy steel sheet are locked by buckles; C. the surface of the tire is uniformly sprayed with the reinforced coating of claim 1, and the spraying thickness is 0.3-1.5 mm.
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CN201810642404.9A CN110626149A (en) | 2018-06-21 | 2018-06-21 | Zero weight gain ballistic upgrade for automobiles |
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CN201810642404.9A CN110626149A (en) | 2018-06-21 | 2018-06-21 | Zero weight gain ballistic upgrade for automobiles |
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