Gear surface polishing device and method convenient for adjusting contact surface
Technical Field
The invention relates to the technical field of gear surface polishing devices, in particular to a gear surface polishing device and a gear surface polishing method, which are convenient for adjusting a contact surface.
Background
In the process of producing the gear, after the gear coarse product is molded, the coarse product needs to be placed on a grinding device to be ground, a fine product is obtained, and in order to meet the requirements of simplicity in operation, convenience in detection and improvement of detection efficiency, the gear surface grinding device is provided in the existing market.
For example, the chinese patent publication No. CN205020966U discloses a gear surface polishing device, which is simple in operation, convenient in detection, and capable of improving detection efficiency and accuracy, but because the gear has an annular structure and needs to polish the side surface of the gear, it is inconvenient to fix the gear workpiece, and when a certain protrusion on the outer side surface of the gear is serious, it is inconvenient to adjust the angle of the gear workpiece, and thus it is inconvenient to adjust the angle between the polishing wheel and the side surface of the gear, and it is inconvenient to collect the scraps, so we propose a gear surface polishing device which is convenient to adjust the contact surface, so as to solve the above-mentioned problems.
Disclosure of Invention
The invention aims to provide a gear surface polishing device and a gear surface polishing method convenient for adjusting a contact surface, and aims to solve the problems that the conventional gear surface polishing device in the background art is inconvenient for fixing a gear workpiece, adjusting the angle of the gear workpiece and collecting scraps.
In order to achieve the purpose, the invention provides the following technical scheme: a gear surface polishing device convenient for adjusting a contact surface comprises a working plate, a gear and a polishing grinding wheel, wherein a supporting plate is vertically welded on the left side of the upper surface of the working plate, a transverse plate is vertically fixed on the upper surface of the supporting plate, bearing seats are welded on the front side and the rear side of the working plate, an electric telescopic rod is arranged on the right side of the bearing seats, the left side of the electric telescopic rod is fixed on the right side of the working plate, a driving plate is fixed at the output end of the electric telescopic rod, a fluted disc is arranged above the driving plate, an operating roller is fixed on the inner side of the fluted disc, a positioning plate is welded above the operating roller, a micro cylinder is fixed on the outer side of the top end of the positioning plate at an equal angle, the gear is positioned outside the micro cylinder, a transparent baffle plate with a lower surface welded on the upper surface of the positioning, and the output of manual telescopic link is fixed with the mounting panel, the equal rivet connection in both sides has the connecting rod around the bottom of mounting panel, and the right side welding of connecting rod has the sweeps box, emery wheel fixed mounting is in the right flank of mounting panel in the polishing.
Preferably, the top end of the driving plate is of a sawtooth structure, and the driving plate is connected with the bearing seat in a clamping manner.
Preferably, the fluted disc is rotatably installed at the inner end of the bearing seat, and the electric telescopic rod, the driving plate and the fluted disc form a linkage mechanism.
Preferably, the longitudinal section of the top end of the positioning plate and the longitudinal section of the transparent baffle are both in an L-shaped structure, and the positioning plate is fixed with a gear through a micro cylinder.
Preferably, the width of the transparent baffle is larger than the outer diameter of the grinding wheel, and the transverse center line of the transparent baffle, the transverse center line of the scrap box and the transverse center line of the transverse plate are located on the same plane.
Preferably, the length of the scrap box is greater than the distance between the right side face of the grinding wheel and the right side face of the mounting plate, and the outer diameter of the grinding wheel is smaller than the width of the scrap box.
Compared with the prior art, the invention has the beneficial effects that: the gear surface polishing device convenient for adjusting the contact surface is convenient for fixing a gear workpiece, adjusting the angle of the gear workpiece and collecting scraps;
1. the gear is of an annular structure and is placed on the outer side of the micro cylinder, the longitudinal section of the top end of the micro cylinder is of an arc-shaped structure, and the micro cylinder is used for fixing the gear on the positioning plate conveniently;
2. the gear adjusting mechanism is provided with an electric telescopic rod, a driving plate, a fluted disc, an operating roller, a positioning plate, a micro cylinder and a gear, wherein the electric telescopic rod drives the driving plate to slide left and right, the sliding of the driving plate drives the fluted disc to rotate, so that the operating roller fixedly connected with the fluted disc rotates, the gear connected with the operating roller through the positioning plate and the micro cylinder rotates, the outer surface angle of the gear is adjusted, and the angle of a contact surface of the gear is adjusted;
3. be provided with transparent baffle and sweeps box, utilize sheltering from of transparent baffle to avoid the sweeps that the in-process of polishing produced to splash, and utilize the sweeps box to collect most sweeps.
Drawings
FIG. 1 is a front view of a cutaway structure of the present invention;
FIG. 2 is a side view of the present invention;
FIG. 3 is a schematic side view of the connection between the mounting plate and the connecting rod according to the present invention;
FIG. 4 is a schematic view of a connection structure of a positioning plate and a transparent baffle according to the present invention;
FIG. 5 is a side view of the connection between the bearing seat and the toothed plate according to the present invention.
In the figure: 1. a working plate; 2. a support plate; 3. a transverse plate; 4. a bearing seat; 5. an electric telescopic rod; 6. a driving plate; 7. a fluted disc; 8. an operation roller; 9. positioning a plate; 10. a micro cylinder; 11. a gear; 12. a transparent baffle; 13. a manual telescopic rod; 14. mounting a plate; 15. a connecting rod; 16. a scrap box; 17. and (5) polishing the grinding wheel.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, the present invention provides a technical solution: a gear surface polishing device convenient for adjusting a contact surface comprises a working plate 1, a supporting plate 2, a transverse plate 3, a bearing seat 4, an electric telescopic rod 5, a driving plate 6, a fluted disc 7, an operating roller 8, a positioning plate 9, a micro cylinder 10, a gear 11, a transparent baffle 12, a manual telescopic rod 13, a mounting plate 14, a connecting rod 15, a scrap box 16 and a polishing grinding wheel 17, wherein the supporting plate 2 is vertically welded on the left side of the upper surface of the working plate 1, the transverse plate 3 is vertically fixed on the upper surface of the supporting plate 2, the bearing seats 4 are welded on the front side and the rear side of the working plate 1, the electric telescopic rod 5 is arranged on the right side of the bearing seat 4, the left side surface of the electric telescopic rod 5 is fixed on the right side surface of the working plate 1, the driving plate 6 is fixed on the output end of the electric telescopic rod 5, the fluted disc 7 is arranged above the driving plate 6, the operating, a micro cylinder 10 is fixed on the outer side surface of the top end of the positioning plate 9 at an equal angle, a gear 11 is located on the outer side of the micro cylinder 10, a transparent baffle 12 with the lower surface welded on the upper surface of the positioning plate 9 is arranged on the right side of the micro cylinder 10, a manual telescopic rod 13 is arranged at the bottom end of the transverse plate 3, an installation plate 14 is fixed at the output end of the manual telescopic rod 13, the front side and the rear side of the bottom end of the installation plate 14 are both riveted with a connecting rod 15, a scrap box 16 is welded on the right side of the connecting rod 15, and;
as shown in fig. 1 and 2, the top end of the driving plate 6 is of a sawtooth structure, the driving plate 6 is connected with the bearing seat 4 in a clamping manner, the bearing seat 4 is used for limiting the driving plate 6 to prevent the driving plate 6 from moving back and forth, the longitudinal section of the top end of the positioning plate 9 and the longitudinal section of the transparent baffle 12 are both of an L-shaped structure, and the positioning plate 9 is fixed with a gear 11 through a micro cylinder 10, so that the gear 11 of an annular structure can be conveniently fixed;
as shown in fig. 1, 2, 4 and 5, the fluted disc 7 is rotatably mounted at the inner end of the bearing seat 4, and the electric telescopic rod 5, the driving plate 6 and the fluted disc 7 form a linkage mechanism, so that the fluted disc 7 rotates, the gear 11 indirectly connected with the fluted disc 7 rotates, the angle of the ground surface of the gear 11 is adjusted, the width of the transparent baffle plate 12 is larger than the outer diameter of the grinding wheel 17, and the transverse center line of the transparent baffle plate 12, the transverse center line of the waste chip box 16 and the transverse center line of the transverse plate 3 are located on the same plane, so that waste chips are conveniently and comprehensively shielded, the length of the waste chip box 16 is larger than the distance between the right side surface of the grinding wheel 17 and the right side surface of the mounting plate 14, the outer diameter of the grinding wheel 17 is smaller than the width of the waste chip box 16, and the waste chips are.
A grinding method of a gear surface grinding device convenient for adjusting a contact surface comprises the following steps: when the gear surface polishing device convenient for adjusting the contact surface is used, firstly, the gear 11 in fig. 2 is placed on the outer side of the micro cylinder 10, the micro cylinder 10 is opened, the longitudinal section of the top end of the micro cylinder 10 is of an arc-shaped structure, the outer side surface of the micro cylinder 10 is tightly attached to the inner wall of the gear 11, as shown in fig. 1, a cross rail is arranged at the bottom end of the cross plate 3, a manual telescopic rod 13 slides in the cross rail arranged at the bottom end of the cross plate 3, the manual telescopic rod 13 is fixed at the bottom end of the cross plate 3 through a screw, so that the right side surface of a polishing grinding wheel 17 is attached to the left side surface of the gear 11, then a motor connected with the left side of the polishing grinding wheel 17 is opened, the polishing grinding wheel 17 polishes the outer side surface of the gear 11 under the action of the motor, the transparent baffle 12 blocks scraps generated in the polishing;
when the angle of the gear 11 needs to be adjusted, the electric telescopic rod 5 is opened, the electric telescopic rod 5 drives the driving plate 6 to slide left and right on the top end of the bearing seat 4, the top end of the driving plate 6 is meshed with the fluted disc 7, so that the fluted disc 7 rotates, the operating roller 8 fixedly connected with the fluted disc 7 rotates, the fluted disc 7 rotates at the inner end of the bearing seat 4, so that the operating roller 8 rotates above the working plate 1, the angle of the gear 11 is adjusted, the working principle of the electric telescopic rod 5 and the micro cylinder 10 are mature technologies in the prior art, a series of operations of the gear surface polishing device convenient for adjusting the contact surface are completed, and the content which is not described in detail in the description belongs to the prior art which is well known by a person skilled in the art.
The standard parts used in the invention can be purchased from the market, the special-shaped parts can be customized according to the description of the specification and the accompanying drawings, the specific connection mode of each part adopts conventional means such as bolts, rivets, welding and the like mature in the prior art, the machines, the parts and equipment adopt conventional models in the prior art, and the circuit connection adopts the conventional connection mode in the prior art, so that the detailed description is omitted.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.