CN110625303A - Direct current iron core welding robot - Google Patents
Direct current iron core welding robot Download PDFInfo
- Publication number
- CN110625303A CN110625303A CN201910911521.5A CN201910911521A CN110625303A CN 110625303 A CN110625303 A CN 110625303A CN 201910911521 A CN201910911521 A CN 201910911521A CN 110625303 A CN110625303 A CN 110625303A
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- Prior art keywords
- iron core
- wall
- welding
- rod
- gear
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0247—Driving means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Resistance Welding (AREA)
Abstract
The invention relates to the technical field of iron core welding and discloses a direct current iron core welding robot. This direct current core welding robot, including welding set and turning device, turning device is installed in welding set's left side, welding set includes the device base, fixed mounting has the welding power supply case on the top outer wall of device base, the left side fixed mounting of welding power supply case has the dead lever, fixed mounting has the slide rail on the left side outer wall of dead lever. According to the direct-current iron core welding robot, a direct-current iron core is placed on a supporting seat, an adjusting rod is pulled to enable an arc-shaped clamping block to clamp an iron core shaft, so that the iron core shaft is fixedly connected with a linkage gear, a turnover motor is started to drive a first gear to rotate, the first gear drives the linkage gear to rotate, the direct-current iron core is driven to turn over, the direct-current iron core is convenient to turn over during welding, and the iron core is convenient to weld in an all-dimensional mode; and through the setting of second gear, improved stability.
Description
Technical Field
The invention relates to the technical field of iron core welding, in particular to a direct-current iron core welding robot.
Background
Welding, also known as fusion, welding, is a manufacturing process and technique for joining metals or other thermoplastic materials, such as plastics, in a heated, high temperature or high pressure manner. The energy sources for modern welding are many, including gas flame, electric arc, laser, electron beam, friction, and ultrasonic, among others. In addition to use in a factory, welding can be performed in a variety of environments, such as the field, underwater, and space. Wherever welding can be dangerous for the operator, appropriate precautions must be taken while welding is being performed. The possible injuries to human body caused by welding include burn, electric shock, visual impairment, toxic gas inhalation, over-irradiation of ultraviolet rays, etc.
The direct current iron core needs to be welded in the manufacturing process. However, the existing direct current iron core welding robot is not convenient for overturning the iron core, so that the iron core is not convenient for being welded in an all-around manner, and the welding efficiency of the direct current iron core is low. Therefore, a direct current iron core welding robot is provided.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a direct current iron core welding robot which has the advantages of convenience in iron core overturning and the like and solves the problem that the direct current iron core is inconvenient to overturn during welding of the conventional direct current iron core welding robot.
The technical scheme adopted by the invention for solving the technical problems is as follows: the utility model provides a direct current core welding robot, includes welding set and turning device, turning device is installed in welding set's left side.
Welding set includes the device base, fixed mounting has the welding power supply box on the top outer wall of device base, the left side fixed mounting of welding power supply box has the dead lever, fixed mounting has the slide rail on the left side outer wall of dead lever, the spout has been seted up to the inside of slide rail, fixed mounting has the cylinder on the left side inner wall of spout, the inside movable mounting of spout has the slider, fixed mounting has the control box on one side of slide rail and the top outer wall that is located the device base, fixedly connected with connecting rod on the left side outer wall of slider, the one end fixedly connected with welding rifle of slider is kept away from to the connecting rod.
The turnover device comprises a motor base, a turnover motor is fixedly mounted at the top of the motor base, a first gear is fixedly connected to the output end of the turnover motor, a vertical rod is fixedly mounted at the right side of the motor base, a second gear is movably mounted at one side of the back of the vertical rod, a linkage gear is meshed and connected between the first gear and the second gear, a through hole is formed in the middle of the linkage gear, adjusting grooves are formed in the left side and the right side of the through hole, a connecting block is movably mounted in each adjusting groove, an arc-shaped clamping block is fixedly connected to one end of each connecting block and positioned in the through hole, an adjusting rod is fixedly connected to the outer wall of one side of the front face of each arc-shaped clamping block, two supporting rods are fixedly mounted at one side of the motor base, a supporting seat is fixedly mounted at the top end of each, the middle part fixedly connected with iron core axle of direct current core, fixed mounting has the backup pad on the left side outer wall of bracing piece, the top fixed mounting of backup pad has the supporting shoe, the inside movable mounting of supporting shoe has the screw rod, the left side meshing that just is located the supporting shoe on the outer wall of screw rod is connected with the screw thread piece, fixedly connected with limiting plate on the top outer wall of screw thread piece.
Furthermore, the inside movable mounting of cylinder has the piston rod, and the piston rod is kept away from the one end and the slider fixed connection of cylinder, the welding rifle switches on with welding power supply box through the connecting cable mutually.
Further, on the top outer wall of the device base and between the fixing rod and the welding power supply box, a thermometer is fixedly mounted, and a hygrometer is fixedly mounted on the left side of the thermometer.
Furthermore, the turnover motor, the welding power supply box, the air cylinder and the welding gun are communicated with the control box through leads.
Furthermore, a bearing is arranged on the outer wall of one side of the back of the vertical rod, a rotating shaft is movably arranged inside the bearing, and the second gear is fixedly connected with one end, far away from the bearing, of the rotating shaft.
Furthermore, every connecting block all runs through the outer wall of adjustment tank, and is connected with the spring between connecting block and adjustment tank inner wall.
Further, the iron core shaft is movably connected with the supporting seat, and the two arc-shaped clamping blocks are tightly attached to one end of the iron core shaft.
Furthermore, a limiting rod is fixedly mounted on the outer wall of the left side of the supporting block and below the screw rod, the limiting rod penetrates through the thread block and is movably connected with the thread block, a bearing is arranged on the outer wall of the left side of the supporting rod and above the supporting plate, and the screw rod is movably connected with the bearing.
The invention has the beneficial effects that:
1. the direct current iron core welding robot is characterized in that the direct current iron core is placed on a supporting seat through the arrangement of a turnover motor, a first gear, a vertical rod, a second gear, a linkage gear, a through hole, an adjusting groove, a connecting block, a spring, an arc-shaped clamping block, an adjusting rod, a supporting rod and the supporting seat, the iron core shaft is clamped by the arc-shaped clamping block through pulling the adjusting rod, so that the iron core shaft is fixedly connected with the linkage gear, the turnover motor is started to drive the first gear to rotate, the first gear drives the linkage gear to rotate, the direct current iron core is driven to turn over, the direct current iron core is convenient to turn over during welding, and the iron core is convenient to be; and through the setting of second gear, improved stability.
2. According to the direct current iron core welding robot, the support plate, the support block, the screw rod, the thread block, the limiting plate and the limiting rod are arranged, the screw rod is rotated to enable the limiting plate to be close to the direct current iron core, the direct current iron core can be prevented from shifting during overturning, and the stability is further improved; through the arrangement of the slide rail, the slide groove, the air cylinder and the slide block, the welding gun can be driven to move left and right by starting the air cylinder, so that the welding is facilitated; through the setting of thermometer, hygrometer, can observe out the current temperature and humidity of workshop to judge whether can carry out weldment work, improved the security.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below.
FIG. 1 is a schematic structural diagram of the present invention;
FIG. 2 is a schematic side view of a slide rail according to the present invention;
FIG. 3 is a schematic side view of the motor base of the present invention;
FIG. 4 is a schematic cross-sectional view of a linkage gear of the present invention;
fig. 5 is a schematic side view of the supporting rod of the present invention.
Description of reference numerals: 1. a welding device; 101. a device base; 102. welding a power box; 103. fixing the rod; 104. a slide rail; 105. a chute; 106. a cylinder; 107. a slider; 108. a control box; 109. a connecting rod; 110. welding a gun; 111. connecting a cable; 112. a thermometer; 113. a hygrometer; 2. a turning device; 201. a motor base; 202. turning over a motor; 203. a first gear; 204. a vertical rod; 205. a second gear; 206. a linkage gear; 207. a through hole; 208. an adjustment groove; 209. connecting blocks; 210. a spring; 211. an arc-shaped clamping block; 212. adjusting a rod; 213. a support bar; 214. a supporting seat; 215. a DC core; 216. an iron core shaft; 217. a support plate; 218. a support block; 219. a screw; 220. a thread block; 221. a limiting plate; 222. a restraining bar.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
Referring to fig. 1 to 5, a dc core welding robot includes a welding device 1 and a turnover device 2, wherein the turnover device 2 is installed on the left side of the welding device 1.
The welding device 1 comprises a device base 101, a welding power supply box 102 is fixedly arranged on the outer wall of the top of the device base 101, a fixed rod 103 is fixedly arranged on the left side of the welding power supply box 102, a slide rail 104 is fixedly arranged on the outer wall of the left side of the fixed rod 103, a slide groove 105 is arranged in the slide rail 104, an air cylinder 106 is fixedly arranged on the inner wall of the left side of the slide groove 105, a slide block 107 is movably arranged in the slide groove 105, a control box 108 is fixedly arranged on one side of the slide rail 104 and positioned on the outer wall of the top of the device base 101, a connecting rod 109 is fixedly connected on the outer wall of the left side of the slide block 107, a welding gun 110 is fixedly connected at one end of the connecting rod 109 far away from the slide block 107, a piston rod is movably arranged in the air cylinder 106, one end of the piston rod far away from the air cylinder 106 is fixedly connected with the slide, a hygrometer 113 is fixedly mounted on the left side of the thermometer 112.
The turnover device 2 comprises a motor base 201, a turnover motor 202 is fixedly installed on the top of the motor base 201, the turnover motor 202, a welding power supply box 102, a cylinder 106 and a welding gun 110 are communicated with a control box 108 through wires, a first gear 203 is fixedly connected to the output end of the turnover motor 202, a vertical rod 204 is fixedly installed on the right side of the motor base 201, a second gear 205 is movably installed on one back side of the vertical rod 204, a bearing is arranged on the outer wall of one back side of the vertical rod 204, a rotating shaft is movably installed in the bearing, the second gear 205 is fixedly connected with one end of the rotating shaft, which is far away from the bearing, a linkage gear 206 is connected between the first gear 203 and the second gear 205 in a meshing manner, a through hole 207 is formed in the middle of the linkage gear 206, adjusting grooves 208 are formed in the left side and the right side of the through hole 207, a connecting block 209, a spring 210 is connected between the connecting block 209 and the inner wall of the adjusting groove 208, an arc-shaped clamping block 211 is fixedly connected at one end of each connecting block 209 and positioned in the through hole 207, an adjusting rod 212 is fixedly connected on the outer wall of the front side of each arc-shaped clamping block 211, two supporting rods 213 are fixedly arranged at one side of the motor base 201, a supporting seat 214 is fixedly arranged at the top end of each supporting rod 213, a direct current iron core 215 is movably arranged between the supporting rods 213, an iron core shaft 216 is fixedly connected at the middle part of the direct current iron core 215, the iron core shaft 216 is movably connected with the supporting seat 214, the two arc-shaped clamping blocks 211 are tightly attached to one end of the iron core shaft 216, a supporting plate 217 is fixedly arranged on the outer wall of the left side of the supporting rods 213, a supporting block 218 is fixedly arranged at the top of the supporting plate, the top outer wall of the thread block 220 is fixedly connected with a limiting plate 221, the left outer wall of the supporting block 218 is fixedly provided with a limiting rod 222 below the screw rod 219, the limiting rod 222 penetrates through the thread block 220 and is movably connected with the thread block, a bearing is arranged on the left outer wall of the supporting rod 213 and above the supporting plate 217, and the screw rod 219 is movably connected with the bearing.
When the welding gun is used, the starting cylinder 106 can drive the sliding block 107 to slide back and forth, so that the welding gun 110 is driven to move left and right, and the direct current iron core 215 can be conveniently welded in an omnibearing manner. The current temperature and humidity of the room can be observed by the thermometer 112 and the hygrometer 113, and whether the welding work can be performed is judged. When placing direct current iron core 215, place iron core axle 216 on supporting seat 214 earlier, through adjusting pole 212 pulling arc clamp 211, make the distance increase between two arc clamp 211, drive spring 210, move direct current iron core 215 and make iron core axle 216 be in between two arc clamp 211, loosen and adjust pole 212, spring 210 kick-backs and makes two arc clamp 211 press from both sides iron core axle 216 tightly to it is fixed to make iron core axle 216 be connected with linkage gear 206. The screw 219 is rotated to make the screw block 220 drive the position-limiting plate 221 to approach the iron core shaft 216, so as to prevent the direct current iron core 215 from shifting during the turnover. The flipping motor 202 is started to drive the first gear 203 to rotate, and the first gear 203 drives the linkage gear 206 to rotate, so as to drive the iron core shaft 216 to rotate, and further drive the dc iron core 215 to flip. The second gear 205 is arranged to prevent the linkage gear 206 from falling off from the first gear 203, thereby improving stability.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (8)
1. The utility model provides a direct current core welding robot, includes welding set (1) and turning device (2), its characterized in that: the left side of the welding device (1) is provided with a turnover device (2);
the welding device (1) comprises a device base (101), a welding power box (102) is fixedly installed on the outer wall of the top of the device base (101), a fixing rod (103) is fixedly installed on the left side of the welding power box (102), a sliding rail (104) is fixedly installed on the outer wall of the left side of the fixing rod (103), a sliding groove (105) is formed in the sliding rail (104), an air cylinder (106) is fixedly installed on the inner wall of the left side of the sliding groove (105), a sliding block (107) is movably installed in the sliding groove (105), a control box (108) is fixedly installed on one side of the sliding rail (104) and located on the outer wall of the top of the device base (101), a connecting rod (109) is fixedly connected to the outer wall of the left side of the sliding block (107), and a welding gun (110) is fixedly connected to one end;
the turnover device (2) comprises a motor base (201), a turnover motor (202) is fixedly mounted at the top of the motor base (201), a first gear (203) is fixedly connected to the output end of the turnover motor (202), a vertical rod (204) is fixedly mounted on the right side of the motor base (201), a second gear (205) is movably mounted on one side of the back of the vertical rod (204), a linkage gear (206) is meshed and connected between the first gear (203) and the second gear (205), a through hole (207) is formed in the middle of the linkage gear (206), adjusting grooves (208) are formed in the left side and the right side of the through hole (207), connecting blocks (209) are movably mounted in the adjusting grooves (208), one end of each connecting block (209) is fixedly connected with an arc-shaped clamping block (211) in the through hole (207), and an adjusting rod (212) is fixedly connected to the outer wall of the front side of each arc-shaped clamping block (211), one side fixed mounting of motor base (201) has two bracing pieces (213), and the equal fixed mounting in top of every bracing piece (213) has supporting seat (214), movable mounting has direct current iron core (215) between bracing piece (213), the middle part fixedly connected with iron core axle (216) of direct current iron core (215), fixed mounting has backup pad (217) on the left side outer wall of bracing piece (213), the top fixed mounting of backup pad (217) has supporting shoe (218), the inside movable mounting of supporting shoe (218) has screw rod (219), the left side meshing that just is located supporting shoe (218) on the outer wall of screw rod (219) is connected with screw thread piece (220), fixedly connected with limiting plate (221) on the top outer wall of screw thread piece (220).
2. The dc core welding robot according to claim 1, wherein: a piston rod is movably mounted inside the air cylinder (106), one end, far away from the air cylinder (106), of the piston rod is fixedly connected with the sliding block (107), and the welding gun (110) is communicated with the welding power supply box (102) through a connecting cable (111).
3. The dc core welding robot according to claim 1, wherein: the device is characterized in that a thermometer (112) is fixedly mounted on the outer wall of the top of the device base (101) and located between the fixing rod (103) and the welding power supply box (102), and a hygrometer (113) is fixedly mounted on the left side of the thermometer (112).
4. The dc core welding robot according to claim 1, wherein: the turnover motor (202), the welding power supply box (102), the air cylinder (106) and the welding gun (110) are communicated with the control box (108) through leads.
5. The dc core welding robot according to claim 1, wherein: the outer wall of one side of the back of the vertical rod (204) is provided with a bearing, a rotating shaft is movably mounted inside the bearing, and the second gear (205) is fixedly connected with one end, far away from the bearing, of the rotating shaft.
6. The dc core welding robot according to claim 1, wherein: each connecting block (209) penetrates through the outer wall of the adjusting groove (208), and a spring (210) is connected between each connecting block (209) and the inner wall of the adjusting groove (208).
7. The dc core welding robot according to claim 1, wherein: the iron core shaft (216) is movably connected with the supporting seat (214), and the two arc-shaped clamping blocks (211) are tightly attached to one end of the iron core shaft (216).
8. The dc core welding robot according to claim 1, wherein: and a limiting rod (222) is fixedly mounted on the outer wall of the left side of the supporting block (218) and below the screw rod (219), the limiting rod (222) penetrates through the thread block (220) and is movably connected with the thread block, a bearing is arranged on the outer wall of the left side of the supporting rod (213) and above the supporting plate (217), and the screw rod (219) is movably connected with the bearing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910911521.5A CN110625303A (en) | 2019-09-25 | 2019-09-25 | Direct current iron core welding robot |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910911521.5A CN110625303A (en) | 2019-09-25 | 2019-09-25 | Direct current iron core welding robot |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110625303A true CN110625303A (en) | 2019-12-31 |
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ID=68973999
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910911521.5A Pending CN110625303A (en) | 2019-09-25 | 2019-09-25 | Direct current iron core welding robot |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110625303A (en) |
Citations (8)
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| KR101889692B1 (en) * | 2018-04-09 | 2018-08-17 | 주식회사 영진아이엔씨 | Turning apparatus for welding |
| CN108554682A (en) * | 2018-06-12 | 2018-09-21 | 段沛荣 | A kind of working method of aluminum alloy profile even application device |
| CN208262207U (en) * | 2018-05-16 | 2018-12-21 | 婕发（广州）科技有限公司 | A kind of turnable tooling folder of pipeline welding |
| CN208322563U (en) * | 2018-06-19 | 2019-01-04 | 东莞市源邦机械有限公司 | A kind of convertible positioning fixture of machining center |
| CN208644469U (en) * | 2018-05-07 | 2019-03-26 | 天津市瑞通钢铁有限公司 | A kind of high efficiency steel pipe automatic welding device |
| CN208800979U (en) * | 2018-08-01 | 2019-04-30 | 青岛石化检修安装工程有限责任公司 | A kind of pipeline butt welding welding fixture and swivel feeding device |
| CN208825933U (en) * | 2018-08-06 | 2019-05-07 | 淮安市淮宁钢结构有限公司 | A kind of welding for steel structure turnover device |
| CN209175196U (en) * | 2018-09-27 | 2019-07-30 | 东莞市建安管桩有限公司 | A kind of auxiliary welding equipment |
-
2019
- 2019-09-25 CN CN201910911521.5A patent/CN110625303A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101889692B1 (en) * | 2018-04-09 | 2018-08-17 | 주식회사 영진아이엔씨 | Turning apparatus for welding |
| CN208644469U (en) * | 2018-05-07 | 2019-03-26 | 天津市瑞通钢铁有限公司 | A kind of high efficiency steel pipe automatic welding device |
| CN208262207U (en) * | 2018-05-16 | 2018-12-21 | 婕发（广州）科技有限公司 | A kind of turnable tooling folder of pipeline welding |
| CN108554682A (en) * | 2018-06-12 | 2018-09-21 | 段沛荣 | A kind of working method of aluminum alloy profile even application device |
| CN208322563U (en) * | 2018-06-19 | 2019-01-04 | 东莞市源邦机械有限公司 | A kind of convertible positioning fixture of machining center |
| CN208800979U (en) * | 2018-08-01 | 2019-04-30 | 青岛石化检修安装工程有限责任公司 | A kind of pipeline butt welding welding fixture and swivel feeding device |
| CN208825933U (en) * | 2018-08-06 | 2019-05-07 | 淮安市淮宁钢结构有限公司 | A kind of welding for steel structure turnover device |
| CN209175196U (en) * | 2018-09-27 | 2019-07-30 | 东莞市建安管桩有限公司 | A kind of auxiliary welding equipment |
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Application publication date: 20191231 |