CN110625192A - Cutting equipment for producing linear guide rail - Google Patents
Cutting equipment for producing linear guide rail Download PDFInfo
- Publication number
- CN110625192A CN110625192A CN201910925992.1A CN201910925992A CN110625192A CN 110625192 A CN110625192 A CN 110625192A CN 201910925992 A CN201910925992 A CN 201910925992A CN 110625192 A CN110625192 A CN 110625192A
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- China
- Prior art keywords
- cutting
- linear guide
- plate
- frame
- pair
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D79/00—Methods, machines, or devices not covered elsewhere, for working metal by removal of material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/10—Arrangements for cooling or lubricating tools or work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/10—Arrangements for cooling or lubricating tools or work
- B23Q11/1069—Filtration systems specially adapted for cutting liquids
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/062—Work-clamping means adapted for holding workpieces having a special form or being made from a special material
- B23Q3/064—Work-clamping means adapted for holding workpieces having a special form or being made from a special material for holding elongated workpieces, e.g. pipes, bars or profiles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/08—Work-clamping means other than mechanically-actuated
- B23Q3/082—Work-clamping means other than mechanically-actuated hydraulically actuated
Abstract
The invention discloses cutting equipment for producing a linear guide rail, which comprises an operating platform, a protective cover and a base plate, wherein the protective cover is arranged on the operating platform, a movable door is arranged on the side wall of the protective cover, the base plate is arranged on the operating platform, a directional cutting mechanism is arranged on the operating platform, a positioning clamping mechanism is arranged on one side of the directional cutting mechanism, and a closed water cooling mechanism is arranged on one side of the operating platform.
Description
Technical Field
The invention relates to the technical field of linear guide rail production, in particular to cutting equipment for linear guide rail production.
Background
The linear guide rail can be divided into: the roller linear guide rail, the cylindrical linear guide rail and the ball linear guide rail are used for supporting and guiding a moving part to do reciprocating linear motion in a given direction, the linear guide rail can be divided into a sliding friction guide rail, a rolling friction guide rail, an elastic friction guide rail, a fluid friction guide rail and the like according to the massage friction property, the linear guide rail is used for supporting and guiding the moving part to do reciprocating linear motion in the given direction, the linear bearing is mainly used on automation machinery, and is like a machine tool, a bending machine, a laser welding machine and the like imported from Germany, the linear bearing and the linear shaft are matched, the linear guide rail is mainly used on a mechanical structure with higher precision requirement, and rolling steel balls are used between a moving element and a fixed element of the linear guide rail without using intermediate media.
Linear guide is mostly standard length, some needs in the in-service use carry out the reworking according to required length, reprocess the in-process and both need accord with the required precision and avoid the burn, often need cooperate high performance cutting equipment in order to satisfy the cutting requirement, it is higher to the straightness that hangs down and the roughness requirement of cutting rear end face, simultaneously because the cutting machine tool bit is when cutting linear guide, often can produce a large amount of heats, cause the tangent plane burn easily, and among the prior art, ordinary water-cooling speed is slower, make cutting efficiency reduce, and special linear guide cutting equipment often is higher in price, it is great to invest in for middle-size and small-size manufacturing enterprise, in view of this, to the deep research of above-mentioned problem, the present case produces.
Disclosure of Invention
The invention aims to solve the problems, designs a cutting device for linear guide rail production, and solves the problems that in the existing linear guide rail production process, the guide rail needs to be machined again according to the required length, the precision requirement and the burn are met in the reprocessing process, high-performance cutting devices are often matched to meet the cutting requirement, the requirements on the verticality and the flatness of the end surface after cutting are high, and meanwhile, a cutter head of a cutting machine often generates a large amount of heat when cutting the linear guide rail, so that the burn of the cut surface is easily caused.
The technical scheme of the invention for realizing the aim is as follows: a cutting device for linear guide rail production comprises an operation table, a protective cover and a base plate, wherein the protective cover is arranged on the operation table, a movable door is arranged on the side wall of the protective cover, the base plate is arranged on the operation table, a directional cutting mechanism is arranged on the operation table, a positioning and clamping mechanism is arranged on one side of the directional cutting mechanism, and a closed water cooling mechanism is arranged on one side of the operation table;
the positioning and clamping mechanism comprises: the positioning and ranging structure and the pair of clamping and limiting structures with the same structure are arranged;
the positioning and ranging structure is arranged on one side of the base plate, and the pair of clamping and limiting structures are respectively arranged on two sides of the directional cutting mechanism;
the directional cutting mechanism comprises: the cutting device comprises a fixed frame, a hydraulic pushing structure and a cutting control structure;
the fixed frame is arranged on the operating platform, the hydraulic pushing structure is arranged on the upper end face of the fixed frame, one end of the hydraulic pushing structure penetrates through the upper end face of the fixed frame, and the cutting control structure is arranged on the lower end of the hydraulic pushing structure.
The positioning and ranging structure comprises: the device comprises a rectangular groove, a caliper measuring part and an auxiliary positioning part;
the rectangular channel set up in on the operation panel, and be located mount one side, slide caliper rule measuring part install in the rectangular channel, assistance-localization real-time portion install in on the slide caliper rule measuring part, and be located slide caliper rule measuring part top.
The caliper measuring part comprises a sliding chute, a sliding block and a limiting plate;
the sliding groove is embedded in the rectangular groove, the sliding block is sleeved in the sliding groove, and the limiting plate is arranged on the sliding block and is perpendicular to the upper end face of the sliding block;
the pilot portion includes: the measuring ruler is connected with a pair of limiting bolts with the same structure;
the measuring ruler is embedded in one side of the upper end face of the sliding groove, a pair of threaded holes with the same structure are formed in the sliding block, and a pair of limiting bolts are respectively and spirally arranged in the pair of threaded holes.
Press from both sides tight limit structure and include: the device comprises a stop block, a fixed seat, a first hydraulic cylinder and a push plate;
the check block is arranged on one side of the base plate and corresponds to the base plate in position, the fixed seat is arranged on the operating platform and corresponds to the check block, the first hydraulic cylinder is arranged on the fixed seat along the horizontal direction, the movable end of the first hydraulic cylinder is opposite to the check block, and the push plate is fixedly arranged on the movable end of the first hydraulic cylinder.
The hydraulic pressure impels the structure to include: the limiting frame, a pair of second hydraulic cylinders with the same structure and a connecting plate;
the limiting frame is arranged on the fixing frame, a pair of circular through holes with the same structure is formed in the upper end face of the fixing frame, the second hydraulic cylinders are arranged on the limiting frame in the vertical direction, the movable ends of the second hydraulic cylinders penetrate through the pair of circular through holes and extend into the lower portion of the upper end face of the fixing frame, and the connecting plate is embedded in the pair of movable ends of the second hydraulic cylinders.
The cutting control structure includes: a transmission cutting part and a signal control part;
the transmission cutting part is arranged on the wall surface of the lower side of the connecting plate, and the signal control part is arranged on the limiting frame and is communicated with the transmission cutting part;
the signal control section includes: the fixing plate, the signal receiving module and the controller;
the fixed plate is arranged on the limiting frame, the signal receiving module is arranged on the fixed plate, and the controller is arranged on the fixed plate and located on one side of the signal receiving module.
The transmission cutting portion includes: the cutting machine comprises a first servo motor, a driving gear, a door-shaped frame, a rotating shaft, a driven gear, a cutting tool bit and a shell;
first servo motor install in on the connecting plate downside wall, the driving gear inlay and adorn in on first servo motor's the drive end, door type frame install in on the connecting plate downside wall, the pivot suit in on the door type frame, and one end run through in door type frame lateral wall, driven gear inlay adorn in the pivot, and with the driving gear meshes mutually, the cutting tool bit inlay adorn in on the exposure of pivot is served, the shell spiral-lock in on the connecting plate downside wall, the rectangle through-hole has been seted up on the shell, the cutting tool bit run through in the rectangle through-hole.
The closed water cooling mechanism includes: a liquid storage bin, a water-cooling circulation structure and a waste liquid recovery structure;
the liquid storage bin is arranged below the operating platform, the water-cooling circulation structure is arranged on the liquid storage bin and one end of the water-cooling circulation structure extends into the operating platform and is positioned below the fixing frame, and the waste liquid recovery structure is arranged below the operating platform and is positioned on one side of the liquid storage bin and one end of the waste liquid recovery structure extends into the operating platform.
The water-cooling circulation structure includes: the device comprises a liquid collecting tank, a water pump, a connecting pipe, an electromagnetic valve, a one-inlet four-way water distribution valve and two pairs of nozzles with the same structure;
the liquid collecting tank is arranged on the operating platform, positioned on two sides of the base plate and communicated with the liquid storage bin, the water pump is arranged on the liquid storage bin, the water inlet end of the water pump is communicated with the liquid storage bin, the connecting pipe is sleeved on the water outlet end of the water pump, the electromagnetic valve is sleeved on the connecting pipe, the water inlet end of the four-way water inlet valve is sleeved on the other end of the connecting pipe, and the two pairs of nozzles are respectively sleeved on the water outlet end of the four-way water inlet valve and are right opposite to the upper part of the base plate.
The waste liquid recovery structure includes: a liquid guide pipe, a filter bin, a booster pump and a filter screen;
one end of the liquid guide pipe is communicated with the lower port of the liquid collecting tank, the side wall of the filtering bin is communicated with the other end of the liquid guide pipe, the outlet of the filtering bin is communicated with the liquid storage bin, the booster pump is sleeved on the liquid guide pipe, and the filter screen is arranged in the filtering bin.
The cutting equipment for producing the linear guide rail, which is manufactured by the technical scheme of the invention, measures the distance of the guide rail and clamps and fixes the guide rail by arranging the positioning and clamping mechanism on the operating platform, simultaneously, the guide rail is cut by matching the directional cutting mechanism, the closed water cooling mechanism sprays cooling liquid to the disconnected position during cutting, the heat generated in the cutting process is taken away, the end surface of the guide rail is protected, and the cooling liquid is recycled, the cutting equipment has simple structure and convenient operation, solves the problems that in the existing linear guide rail production process, the guide rail needs to be processed again according to the required length, the precision requirement and the burn are required to be avoided in the reprocessing process, the cutting equipment with high performance is often required to be matched to meet the cutting requirement, the requirements on the verticality and the flatness of the end surface after cutting are higher, and simultaneously, when the cutter head is used for cutting the linear guide rail, often can produce a large amount of heats, cause the tangent plane burn easily, and among the prior art, ordinary water-cooling speed is slower for cutting efficiency reduces, and special linear guide cutting equipment often the price is higher, drops into great problem to middle-size and small-size manufacturing enterprise.
Drawings
Fig. 1 is a front view of a cutting device for linear guide rail production according to the present invention.
Fig. 2 is a partially enlarged schematic structural view of the cutting apparatus for linear guide rail production of fig. 1 according to the present invention.
Fig. 3 is a schematic side view of the position a-a of the cutting device for linear guide production according to the present invention.
Fig. 4 is a schematic top view of a cutting apparatus for linear guide production according to the present invention.
Fig. 5 is a partially enlarged structural view of a position a of the cutting device for linear guide rail production according to the present invention.
Fig. 6 is a partial enlarged structural view of a position b of the cutting device for linear guide rail production according to the present invention.
Fig. 7 is a partial enlarged structural view of the position c of the cutting device for linear guide rail production according to the present invention.
Fig. 8 is a schematic structural diagram of a top view of a position B-B of the cutting device for linear guide rail production, which is disclosed by the invention.
Fig. 9 is a partial enlarged structural view of the position d of the cutting device for linear guide rail production according to the present invention.
Fig. 10 is a front view schematically illustrating the structure of the directional cutting mechanism of the cutting apparatus for linear guide rail production according to the present invention in an operating state.
In the figure: 1-an operation table; 2-a protective cover; 3-backing plate; 4-a fixing frame; 5-a rectangular groove; 6-a chute; 7-a slide block; 8-a limiting plate; 9-measuring the ruler; 10-a limit bolt; 11-a stop block; 12-a fixed seat; 13-a first hydraulic cylinder; 14-a push plate; 15-a limiting frame; 16-a second hydraulic cylinder; 17-a connecting plate; 18-a fixed plate; 19-a signal receiving module; 20-a controller; 21-a first servo motor; 22-a drive gear; 23-a gantry; 24-a rotating shaft; 25-a driven gear; 26-a cutting head; 27-a housing; 28-a liquid storage bin; 29-a sump; 30-a water pump; 31-a connecting tube; 32-solenoid valves; 33-one inlet four-way shunt valve; 34-a nozzle; 35-a catheter; 36-a filtration bin; 37-a booster pump; 38-Filter screen.
Detailed Description
The invention is described in detail below with reference to the accompanying drawings, and as shown in fig. 1 to 10, a cutting apparatus for linear guide rail production includes an operation table 1, a protective cover 2, and a backing plate 3, the protective cover 2 is installed on the operation table 1, a movable door is opened on a side wall of the protective cover 2, the backing plate 3 is installed on the operation table 1, a directional cutting mechanism is installed on the operation table 1, a positioning and clamping mechanism is installed on one side of the directional cutting mechanism, a closed water cooling mechanism is installed on one side of the operation table 1, and the positioning and clamping mechanism includes: location range finding structure and a pair of tight limit structure of clamp that the structure is the same, location range finding structure install in 3 one sides of backing plate, it is a pair of press from both sides tight limit structure and install respectively in directional cutting mechanism both sides, directional cutting mechanism includes: mount 4, hydraulic pressure promote structure and cutting control structure, mount 4 install in on the operation panel 1, hydraulic pressure promote the structure install in on the 4 up end of mount, and one end run through in 4 up end of mount, cutting control structure install in hydraulic pressure promotes on the structure lower extreme, location range finding structure includes: rectangular channel 5, slide caliper rule measuring part and assistance-localization real-time portion, rectangular channel 5 seted up in operation panel 1 is last, and is located mount 4 one side, slide caliper rule measuring part install in rectangular channel 5, assistance-localization real-time portion install on the slide caliper rule measuring part, and be located slide caliper rule measuring part top, slide caliper rule measuring part includes spout 6, slider 7 and limiting plate 8, spout 6 inlay the dress in rectangular channel 5, 7 suit of slider in spout 6, limiting plate 8 install in on the slider 7, and with 7 up end mutually perpendicular of slider, assistance-localization real-time portion includes: the measuring tape 9 and a pair of spacing bolt 10 that the structure is the same, the measuring tape 9 inlay and adorn in spout 6 up end one side, seted up a pair of screw hole that the structure is the same on the slider 7, a pair of spacing bolt 10 respectively the spiral install in a pair of the screw hole, press from both sides tight limit structure and include: dog 11, fixing base 12, first pneumatic cylinder 13 and push pedal 14, dog 11 install in 3 one sides of backing plate, and with 3 positions of backing plate correspond to each other, fixing base 12 install in on the operation panel 1, and with dog 11 corresponds to each other, first pneumatic cylinder 13 along the horizontal direction install in on the fixing base 12, and the expansion end is just right dog 11, push pedal 14 is fixed install in on the expansion end of first pneumatic cylinder 13, hydraulic pressure promotes the structure: spacing 15, a pair of second pneumatic cylinder 16 and connecting plate 17 that the structure is the same, spacing 15 install in on the mount 4, the circular through-hole that a pair of structure is the same has been seted up to the up end of mount 4, and is a pair of second pneumatic cylinder 16 all install along the vertical direction on spacing 15, and the expansion end runs through in a pair of circular through-hole stretches into the up end below of mount 4, connecting plate 17 inlays and is adorned in a pair of on the expansion end of second pneumatic cylinder 16, the cutting control structure includes: transmission cutting part and signal control portion, transmission cutting part install in on the connecting plate 17 downside wall, signal control portion install in on spacing 15, and with transmission cutting part communicates, signal control portion includes: a fixing plate 18, a signal receiving module 19, and a controller 20, wherein the fixing plate 18 is disposed on the limiting frame 15, the signal receiving module 19 is disposed on the fixing plate 18, the controller 20 is disposed on the fixing plate 18 and located at one side of the signal receiving module 19, and the transmission cutting part includes: a first servo motor 21, a driving gear 22, a gate frame 23, a rotating shaft 24, a driven gear 25, a cutter head 26 and a housing 27, the first servo motor 21 is arranged on the lower side wall surface of the connecting plate 17, the driving gear 22 is embedded on the driving end of the first servo motor 21, the door-shaped frame 23 is arranged on the lower side wall surface of the connecting plate 17, the rotating shaft 24 is sleeved on the door-shaped frame 23, one end of the rotating shaft penetrates through the side wall of the door-shaped frame 23, the driven gear 25 is embedded on the rotating shaft 24 and meshed with the driving gear 22, the cutter head 26 is embedded on the exposed end of the rotating shaft 24, the shell 27 is buckled on the lower side wall surface of the connecting plate 17, a rectangular through hole is formed in the shell 27, the cutting tool bit 26 penetrates through the rectangular through hole, and the closed water cooling mechanism comprises: stock solution storehouse 28, water-cooling circulation structure and waste liquid recovery structure, stock solution storehouse 28 install in 1 below of operation panel, water-cooling circulation structure install in on the stock solution storehouse 28, and one end stretch into on the operation panel 1, and be located 4 below of mount, waste liquid recovery structure installs in 1 below of operation panel, and be located stock solution storehouse 28 one side, and one end stretch into on the operation panel 1, water-cooling circulation structure includes: the liquid collecting tank 29, a water pump 30, a connecting pipe 31, an electromagnetic valve 32, a four-way inlet shunt valve 33 and two pairs of nozzles 34 with the same structure, wherein the liquid collecting tank 29 is arranged on the operating platform 1, positioned on two sides of the base plate 3 and communicated with the liquid storage bin 28, the water pump 30 is arranged on the liquid storage bin 28, and the water inlet end of the water pump 30 is communicated with the liquid storage bin 28, the connecting pipe 31 is sleeved on the water outlet end of the water pump 30, the electromagnetic valve 32 is sleeved on the connecting pipe 31, the water inlet end of the four-way inlet shunt valve 33 is sleeved on the other end of the connecting pipe 31, the two pairs of nozzles 34 are respectively sleeved on the water outlet end of the four-way inlet shunt valve 33 and are right above the base plate 3, and the waste liquid recovery structure comprises: the liquid guide pipe 35, the filter bin 36, the booster pump 37 and the filter screen 38, the liquid guide pipe 35 one end with the end opening is linked together under the collecting tank 29, the filter bin 36 lateral wall with the other end of liquid guide pipe 35 is linked together, the filter bin 36 export with the stock solution storehouse 28 is linked together, the booster pump 37 suit is in on the liquid guide pipe 35, the filter screen 38 install in filter bin 36.
The characteristics of this embodiment do, including operation panel 1, protection casing 2 and backing plate 3, protection casing 2 is installed on operation panel 1, has seted up the dodge gate on the 2 lateral walls of protection casing, and backing plate 3 has been installed on operation panel 1, has installed directional cutting mechanism on the operation panel 1, and location clamping mechanism has been installed to directional cutting mechanism one side, and closed water-cooling mechanism has been installed to operation panel 1 one side, and location clamping mechanism includes: location range finding structure and a pair of tight limit structure of clamp that the structure is the same, location range finding structure installs in backing plate 3 one side, and a pair of tight limit structure of clamp installs respectively in directional cutting mechanism both sides, and directional cutting mechanism includes: the cutting device comprises a fixed frame 4, a hydraulic pushing structure and a cutting control structure, wherein the fixed frame 4 is arranged on the operating table 1, the hydraulic pushing structure is arranged on the upper end surface of the fixed frame 4, one end of the hydraulic pushing structure penetrates through the upper end surface of the fixed frame 4, and the cutting control structure is arranged on the lower end of the hydraulic pushing structure; the cutting equipment for producing the linear guide rail has the advantages that the positioning and clamping mechanism is arranged on the operating table, the guide rail is subjected to distance measurement and clamping fixation, the guide rail is cut by matching with the directional cutting mechanism, the closed water cooling mechanism sprays cooling liquid to the disconnected position during cutting, heat generated in the cutting process is taken away, the end face of the guide rail is protected, and the cooling liquid is recycled, the cutting equipment is simple in structure and convenient to operate, the problems that in the existing linear guide rail production process, the guide rail needs to be machined again according to the required length, the machining process needs to meet the precision requirement and avoid burning, high-performance cutting equipment needs to be matched to meet the cutting requirement, the requirements on the verticality and the flatness of the cut end face are high, and a cutter head often generates a large amount of heat when cutting the linear guide rail are simultaneously, the section burning is easily caused, in the prior art, the ordinary water-cooling speed is slow, so that the cutting efficiency is reduced, and the special linear guide rail cutting equipment is usually high in price, so that the investment is large for small and medium-sized production enterprises.
All the electrical components in the present application are connected with the power supply adapted to the electrical components through the wires, and an appropriate controller should be selected according to actual conditions to meet the control requirements, and specific connection and control sequences should be obtained.
Example (b): as can be known from the attached drawings 1-10 of the specification, the scheme comprises an operation table 1, a protective cover 2 and a base plate 3, the position relation and the connection relation are as follows, the protective cover 2 is arranged on the operation table 1, a movable door is arranged on the side wall of the protective cover 2, the base plate 3 is arranged on the operation table 1, a directional cutting mechanism is arranged on the operation table 1, a positioning and clamping mechanism is arranged on one side of the directional cutting mechanism, a closed water cooling mechanism is arranged on one side of the operation table 1, and the positioning and clamping mechanism comprises: location range finding structure and a pair of tight limit structure of clamp that the structure is the same, its position relation and relation of connection are as follows, and location range finding structure installs in backing plate 3 one side, and a pair of tight limit structure of clamp installs respectively in directional cutting mechanism both sides, and wherein directional cutting mechanism includes: the fixed frame 4 is arranged on the operation platform 1, the hydraulic pushing structure is arranged on the upper end surface of the fixed frame 4, one end of the hydraulic pushing structure penetrates through the upper end surface of the fixed frame 4, the cutting control structure is arranged on the lower end of the hydraulic pushing structure, when the cutting machine is used, a movable door on one side of a protective cover 2 on the operation platform 1 is opened, a guide rail is placed on a base plate 3 on the operation platform 1, the guide rail is subjected to distance measurement and clamping fixation through a positioning distance measurement structure and a clamping limiting structure in a positioning clamping mechanism on the operation platform 1, the guide rail is cut by matching with a directional cutting mechanism, a closed water cooling mechanism sprays cooling liquid to a disconnected position during cutting, heat generated in the cutting process is taken away, the end surface of the guide rail is protected, and the cooling liquid is recycled, the structure is simple, and the operation is convenient;
above-mentioned location range finding structure includes: rectangular channel 5, slide caliper rule measuring part and assistance-localization real-time portion, its position relation and relation of connection are as follows, rectangular channel 5 is seted up on operation panel 1, and be located 4 one sides of mount, slide caliper rule measuring part installs in rectangular channel 5, assistance-localization real-time portion installs on slide caliper rule measuring part, and be located slide caliper rule measuring part top, wherein slide caliper rule measuring part includes spout 6, slider 7 and limiting plate 8, its position relation and relation of connection are as follows, spout 6 inlays the dress in rectangular channel 5, 7 suit of slider are in spout 6, limiting plate 8 is installed on slider 7, and with 7 up end mutually perpendicular of slider, wherein assistance-localization real-time portion includes: the measuring tape 9 and a pair of spacing bolt 10 that the structure is the same, its position relation and relation of connection are as follows, and measuring tape 9 inlays and adorns in 6 up end one side of spout, has seted up the same screw hole of a pair of structure on the slider 7, and a pair of spacing bolt 10 is installed in a pair of screw hole respectively the spiral, and wherein press from both sides tight limit structure and include: a stop 11, a fixed seat 12, a first hydraulic cylinder 13 and a push plate 14, the position relation and the connection relation are as follows, the stop 11 is arranged on one side of the backing plate 3 and corresponds to the position of the backing plate 3, the fixed seat 12 is arranged on the operation platform 1 and corresponds to the stop 11, the first hydraulic cylinder 13 is arranged on the fixed seat 12 along the horizontal direction, the movable end of the first hydraulic cylinder is opposite to the stop 11, the push plate 14 is fixedly arranged on the movable end of the first hydraulic cylinder 13, when in use, the slide block 7 is dragged in the chute 6 according to the actual requirement, the limit plate 8 on the slide block 7 is compared with the measuring scale 9 on the upper end face of the chute 6, the slide block 7 is fixed in the chute 6 through the limit bolt 10 on the slide block 7, the guide rail is placed on the backing plate 3, the left end of the guide rail is aligned and jointed with the side wall of the limit plate 8, the first hydraulic cylinder 13 on the fixed seat 12 is, the movable end of the first hydraulic cylinder 13 is controlled to expand, so that the push plate 14 on the movable end of the first hydraulic cylinder 13 moves, the guide rail is clamped under the matching action of the stop block 11, and the movable door on the side wall of the protective cover 2 is closed, wherein important points are that in the specific implementation process, the first hydraulic cylinder 13 refers to an H0B40 x 50 heavy hydraulic cylinder produced by Yangtze mountain elephant force hydraulic source manufacturers in Dongguan city, and the hydraulic cylinder is a hydraulic execution element which converts hydraulic energy into mechanical energy and makes linear reciprocating motion (or swinging motion). It has simple structure and reliable operation. When the reciprocating motion is realized by using the reciprocating motion mechanism, a speed reducing device can be omitted, no transmission gap exists, and the motion is stable;
the hydraulic pushing structure comprises: spacing 15, a pair of second pneumatic cylinder 16 and connecting plate 17 that the structure is the same, its position relation and relation of connection are as follows, spacing 15 is installed on mount 4, the circular through-hole that a pair of structure is the same has been seted up to 4 up end of mount, a pair of second pneumatic cylinder 16 all is installed on spacing 15 along the vertical direction, and the expansion end runs through in the up end below that a pair of circular through-hole stretched into mount 4, connecting plate 17 inlays on the expansion end of a pair of second pneumatic cylinder 16, the cutting control structure includes: transmission cutting part and signal control portion, transmission cutting part install on connecting plate 17 downside wall, and signal control portion installs on spacing 15, and communicate with transmission cutting part, and wherein signal control portion includes: the fixing plate 18, the signal receiving module 19 and the controller 20 are disposed on the limiting frame 15, the signal receiving module 19 is disposed on the fixing plate 18, the controller 20 is disposed on the fixing plate 18 and located on one side of the signal receiving module 19, and the transmission cutting part includes: the device comprises a first servo motor 21, a driving gear 22, a door type frame 23, a rotating shaft 24, a driven gear 25, a cutting tool bit 26 and a shell 27, wherein the position relation and the connection relation are as follows, the first servo motor 21 is arranged on the lower side wall surface of a connecting plate 17, the driving gear 22 is embedded on the driving end of the first servo motor 21, the door type frame 23 is arranged on the lower side wall surface of the connecting plate 17, the rotating shaft 24 is sleeved on the door type frame 23, one end of the rotating shaft 24 penetrates through the side wall of the door type frame 23, the driven gear 25 is embedded on the rotating shaft 24 and is meshed with the driving gear 22, the cutting tool bit 26 is embedded on the exposed end of the rotating shaft 24, the shell 27 is buckled on the lower side wall surface of the connecting plate 17, a rectangular through hole is arranged on the shell 27, the cutting tool bit 26 penetrates through the rectangular through hole, when in use, after a push plate 14 on the first hydraulic cylinder 13 clamps a guide rail, the first hydraulic, and further sending to a controller 20, after the controller 20 receives the electrical signal of the signal receiving module 19, the controller 20 starts the first servo motor 21, the driving end of the first servo motor 21 rotates to drive a driven gear 25 on a rotating shaft 24 engaged therewith to rotate, the driven gear 25 drives the rotating shaft 24 to rotate, the rotating shaft 24 rotates to drive a cutting tool bit 26 to rotate, and the whole transmission cutting part is protected by a housing 27, and at the same time, the second hydraulic cylinder 16 on the fixed frame 4 is started to control the expansion of the movable end of the second hydraulic cylinder 16, so as to push a connecting plate 17 thereon to move downwards, so as to push the whole transmission cutting part on the connecting plate 17 to move downwards, so as to cut the guide rail, wherein in the specific implementation process, the second hydraulic cylinder 16 refers to a HOB180 heavy-duty hydraulic cylinder produced by winkle mechanical limited, which is a hydraulic cylinder for converting hydraulic energy into mechanical energy, And the hydraulic actuator performs linear reciprocating motion (or swinging motion). It has simple structure and reliable operation. When the reciprocating motion is realized by the servo motor, a speed reducing device can be omitted, no transmission gap exists, the motion is stable, the first servo motor 21 refers to an HF-SN302J-S100 type servo motor produced by Shanghai Neien Automation technology limited company, the servo motor can control the speed and ensure the position precision to be very accurate, can convert the voltage signal into torque and rotating speed to drive a control object, the rotating speed of the rotor of the servo motor is controlled by the input signal and can quickly respond, in an automatic control system, the actuator is used as an actuator and has the characteristics of small electromechanical time constant, high linearity, starting voltage and the like, the received electric signal can be converted into angular displacement or angular velocity on a motor shaft to be output, the controller 20 refers to a TL2N-32MR-10V2V type plc industrial control board produced by Shenzhen Shentianaokezhi limited, and the signal receiving module 19 refers to a J66 type EMCU with decoding superheterodyne receiving head produced by Shenzhen Lemaidi electronic limited;
in the transmission cutting part promotion process downwards, start closed water cooling body, closed water cooling body includes: stock solution storehouse 28, water-cooling circulation structure and waste liquid recovery structure, its position relation and relation of connection are as follows, and stock solution storehouse 28 is installed in operation panel 1 below, and water-cooling circulation structure installs on stock solution storehouse 28, and one end stretches into on the operation panel 1 to be located the 4 below of mount, waste liquid recovery structure is installed in operation panel 1 below, and is located stock solution storehouse 28 one side, and one end stretches into on the operation panel 1, above-mentioned water-cooling circulation structure includes: the liquid collecting tank 29, the water pump 30, the connecting pipe 31, the electromagnetic valve 32, a four-way inlet shunt valve 33 and two pairs of nozzles 34 with the same structure, the position relation and the connection relation are as follows, the liquid collecting tank 29 is arranged on the operating platform 1, is positioned on two sides of the base plate 3 and is communicated with the liquid storage bin 28, the water pump 30 is arranged on the liquid storage bin 28, the water inlet end of the water pump 30 is communicated with the liquid storage bin 28, the connecting pipe 31 is sleeved on the water outlet end of the water pump 30, the electromagnetic valve 32 is sleeved on the connecting pipe 31, the water inlet end of the four-way inlet shunt valve 33 is sleeved on the other end of the connecting pipe 31, the two pairs of nozzles 34 are respectively sleeved on the water outlet end of the four-way inlet shunt valve 33 and are over against: a liquid guide pipe 35, a filter bin 36, a booster pump 37 and a filter screen 38, wherein the position relation and the connection relation are as follows, one end of the liquid guide pipe 35 is communicated with the lower port of the liquid collecting tank 29, the side wall of the filter bin 36 is communicated with the other end of the liquid guide pipe 35, the outlet of the filter bin 36 is communicated with the liquid storage tank 28, the booster pump 37 is sleeved on the liquid guide pipe 35, the filter screen 38 is arranged in the filter bin 36, when in use, the controller 20 controls to start the water pump 30 above the liquid storage tank 28 and start the electromagnetic valve 32, the water pump 30 pumps out the cooling liquid in the liquid storage tank 28, the cooling liquid is supplied to the nozzle 34 through the connecting pipe 31, the electromagnetic valve 32 and the four-way water inlet and distribution valve 33 and is sprayed out through the nozzle 34, the water cooling temperature is carried out on the cutting knife head 26 and the cut-off position of the guide rail, the sprayed cooling liquid is collected through the, and is injected into the filter bin 36, filtered by the filter screen 38 in the filter bin 36, and the filtered coolant flows back into the liquid collecting tank 29.
The technical solutions described above only represent the preferred technical solutions of the present invention, and some possible modifications to some parts of the technical solutions by those skilled in the art all represent the principles of the present invention, and fall within the protection scope of the present invention.
Claims (10)
1. A cutting device for production of a linear guide rail comprises an operation table (1), a protective cover (2) and a base plate (3), and is characterized in that the protective cover (2) is arranged on the operation table (1), a movable door is arranged on the side wall of the protective cover (2), the base plate (3) is arranged on the operation table (1), a directional cutting mechanism is arranged on the operation table (1), a positioning and clamping mechanism is arranged on one side of the directional cutting mechanism, and a closed water cooling mechanism is arranged on one side of the operation table (1);
the positioning and clamping mechanism comprises: the positioning and ranging structure and the pair of clamping and limiting structures with the same structure are arranged;
the positioning and ranging structure is arranged on one side of the base plate (3), and the pair of clamping and limiting structures are respectively arranged on two sides of the directional cutting mechanism;
the directional cutting mechanism comprises: the cutting device comprises a fixed frame (4), a hydraulic pushing structure and a cutting control structure;
the fixed frame (4) is arranged on the operating platform (1), the hydraulic pushing structure is arranged on the upper end face of the fixed frame (4), one end of the hydraulic pushing structure penetrates through the upper end face of the fixed frame (4), and the cutting control structure is arranged on the lower end of the hydraulic pushing structure.
2. The cutting apparatus for linear guide production as set forth in claim 1, wherein the positioning ranging structure comprises: the measuring device comprises a rectangular groove (5), a caliper measuring part and an auxiliary positioning part;
rectangular channel (5) set up in operation panel (1) on, and be located mount (4) one side, slide caliper rule measuring part install in rectangular channel (5), assistance-localization real-time portion install on the slide caliper rule measuring part, and be located the slide caliper rule measuring part top.
3. The cutting apparatus for the production of linear guides according to claim 2, characterized in that the caliper measuring portion comprises a chute (6), a slider (7) and a limit plate (8);
the sliding groove (6) is embedded in the rectangular groove (5), the sliding block (7) is sleeved in the sliding groove (6), and the limiting plate (8) is arranged on the sliding block (7) and is perpendicular to the upper end face of the sliding block (7);
the pilot portion includes: a measuring ruler (9) and a pair of limit bolts (10) with the same structure;
the measuring ruler (7) is embedded in one side of the upper end face of the sliding groove (6), a pair of threaded holes with the same structure are formed in the sliding block (7), and the pair of limiting bolts (10) are respectively and spirally arranged in the pair of threaded holes.
4. The cutting apparatus for linear guide production as set forth in claim 1, wherein the clamping and limiting structure comprises: the device comprises a stop block (11), a fixed seat (12), a first hydraulic cylinder (13) and a push plate (14);
dog (11) install in backing plate (3) one side, and with backing plate (3) position corresponds each other, fixing base (12) install in on operation panel (1), and with dog (11) correspond each other, first pneumatic cylinder (13) are installed along the horizontal direction on fixing base (12), and the expansion end is just right dog (11), push pedal (14) are fixed install in on the expansion end of first pneumatic cylinder (13).
5. The cutting apparatus for linear guide production as set forth in claim 1, wherein the hydraulic pushing structure comprises: the limiting frame (15), a pair of second hydraulic cylinders (16) with the same structure and a connecting plate (17);
the limiting frame (15) is arranged on the fixing frame (4), a pair of circular through holes with the same structure are formed in the upper end face of the fixing frame (4), the second hydraulic cylinders (16) are arranged on the limiting frame (15) in the vertical direction, the movable ends penetrate through the circular through holes and extend into the lower portion of the upper end face of the fixing frame (4), and the connecting plate (17) is embedded in the movable ends of the second hydraulic cylinders (16).
6. The cutting apparatus for linear guide production as set forth in claim 5, wherein said cutting control structure includes: a transmission cutting part and a signal control part;
the transmission cutting part is arranged on the lower side wall surface of the connecting plate (17), and the signal control part is arranged on the limiting frame (15) and is communicated with the transmission cutting part;
the signal control section includes: a fixing plate (18), a signal receiving module (19) and a controller (20);
the fixing plate (18) is arranged on the limiting frame (15), the signal receiving module (19) is arranged on the fixing plate (18), and the controller (20) is arranged on the fixing plate (18) and located on one side of the signal receiving module (19).
7. The cutting apparatus for linear guide production of claim 6, wherein the transmission cutting portion comprises: the cutting machine comprises a first servo motor (21), a driving gear (22), a door-shaped frame (23), a rotating shaft (24), a driven gear (25), a cutting bit (26) and a shell (27);
first servo motor (21) install in on connecting plate (17) downside wall, driving gear (22) inlay and adorn in on the drive end of first servo motor (21), door type frame (23) install in on connecting plate (17) downside wall, pivot (24) suit in door type frame (23) are gone up, and one end run through in door type frame (23) lateral wall, driven gear (25) inlay and adorn in on pivot (24), and with driving gear (22) mesh mutually, cutting tool bit (26) inlay and adorn in the end that exposes of pivot (24), shell (27) spiral-lock in on connecting plate (17) downside wall, rectangular through hole has been seted up on shell (27), cutting tool bit (26) run through in rectangular through hole.
8. The cutting apparatus for linear guide production according to claim 1, wherein the closed water cooling mechanism comprises: a liquid storage bin (28), a water-cooling circulation structure and a waste liquid recovery structure;
stock solution storehouse (28) install in operation panel (1) below, water-cooling circulation structure installs in on stock solution storehouse (28) and one end stretch into on operation panel (1), and be located mount (4) below, waste liquid recovery structure installs in operation panel (1) below, and be located stock solution storehouse (28) one side and one end stretch into on operation panel (1).
9. The cutting apparatus for linear guide production according to claim 8, wherein the water cooling circulation structure comprises: the device comprises a liquid collecting tank (29), a water pump (30), a connecting pipe (31), an electromagnetic valve (32), a one-inlet four-way water distribution valve (33) and two pairs of nozzles (34) with the same structure;
the liquid collecting tank (29) is arranged on the operating platform (1), positioned on two sides of the base plate (3) and communicated with the liquid storage bin (28), the water pump (30) is arranged on the liquid storage bin (28), the water inlet end of the water pump is communicated with the liquid storage bin (28), the connecting pipe (31) is sleeved on the water outlet end of the water pump (30), the electromagnetic valve (32) is sleeved on the connecting pipe (31), the water inlet end of the four-way water inlet valve (33) is sleeved on the other end of the connecting pipe (31), and the two pairs of nozzles (34) are respectively sleeved on the water outlet end of the four-way water inlet valve (33) and are right above the base plate (3).
10. The cutting apparatus for linear guide production according to claim 9, wherein the waste liquid recovery structure comprises: a liquid guide pipe (35), a filter bin (36), a booster pump (37) and a filter screen (38);
one end of the liquid guide pipe (35) is communicated with a lower port of the liquid collecting tank (29), the side wall of the filtering bin (36) is communicated with the other end of the liquid guide pipe (35), an outlet of the filtering bin (36) is communicated with the liquid storage bin (28), the booster pump (37) is sleeved on the liquid guide pipe (35), and the filter screen (38) is arranged in the filtering bin (36).
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| CN201910925992.1A CN110625192B (en) | 2019-09-27 | 2019-09-27 | Cutting equipment for producing linear guide rail |
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| CN201910925992.1A CN110625192B (en) | 2019-09-27 | 2019-09-27 | Cutting equipment for producing linear guide rail |
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