CN110616875A - Heating ceramic tile and preparation method thereof - Google Patents
Heating ceramic tile and preparation method thereof Download PDFInfo
- Publication number
- CN110616875A CN110616875A CN201910846467.0A CN201910846467A CN110616875A CN 110616875 A CN110616875 A CN 110616875A CN 201910846467 A CN201910846467 A CN 201910846467A CN 110616875 A CN110616875 A CN 110616875A
- Authority
- CN
- China
- Prior art keywords
- heating
- ceramic tile
- heating cable
- tile
- heat
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/08—Flooring or floor layers composed of a number of similar elements only of stone or stone-like material, e.g. ceramics, concrete; of glass or with a top layer of stone or stone-like material, e.g. ceramics, concrete or glass
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/18—Separately-laid insulating layers; Other additional insulating measures; Floating floors
- E04F15/181—Insulating layers integrally formed with the flooring or the flooring elements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24D—DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
- F24D13/00—Electric heating systems
- F24D13/02—Electric heating systems solely using resistance heating, e.g. underfloor heating
- F24D13/022—Electric heating systems solely using resistance heating, e.g. underfloor heating resistances incorporated in construction elements
- F24D13/024—Electric heating systems solely using resistance heating, e.g. underfloor heating resistances incorporated in construction elements in walls, floors, ceilings
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F2290/00—Specially adapted covering, lining or flooring elements not otherwise provided for
- E04F2290/02—Specially adapted covering, lining or flooring elements not otherwise provided for for accommodating service installations or utility lines, e.g. heating conduits, electrical lines, lighting devices or service outlets
- E04F2290/023—Specially adapted covering, lining or flooring elements not otherwise provided for for accommodating service installations or utility lines, e.g. heating conduits, electrical lines, lighting devices or service outlets for heating
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Surface Heating Bodies (AREA)
Abstract
The invention discloses a preparation method of a heating ceramic tile, which comprises the following steps: (1) cleaning and pretreating the bottom surface of the ceramic tile; (2) prefabricating and molding the heating cable through a metal mold with a groove; (3) sticking the heating cable in the step (2) to the bottom surface of the ceramic tile in the step (1); (4) and placing the ceramic tile with the heating cable in the mold, and integrally forming the ceramic tile with the heat-insulating layer material to obtain the heating ceramic tile, wherein the heating cable is positioned between the ceramic tile and the heat-insulating layer. The heating ceramic tile provided by the invention adopts a high-quality heating cable, is stable in heating and long in service life; the specific wiring mode of the heating cable ensures that the heating is more uniform; the heat-insulating layer and the ceramic tile are combined more firmly through integrated molding; the product is safe, healthy and environment-friendly because no volatile component is generated basically during working.
Description
Technical Field
The invention relates to a ceramic tile, in particular to a heating ceramic tile and a preparation method thereof.
Background
The heating ceramic tile is a novel heating product which is developed rapidly in recent years and is applied to families and other spaces with heating requirements in batches. The heating ceramic tile generally adopts heating wires, carbon fibers or electric heating films as heating elements and polyurethane or polystyrene foam as heat insulation materials.
The main problem that exists of ceramic tile that generates heat at present: 1. the heating is uneven, and the temperature difference of a plurality of products is more than 5 ℃, and some products are even more than 10 ℃. 2. The ceramic tile, the heating material and the heat-insulating layer are bonded by glue, and harmful substances are easily volatilized when the ceramic tile, the heating material and the heat-insulating layer are heated. 3. The service life of the heating film is greatly shorter than the declared service life, and the actual service life of many products is less than 5 years. 4. The heat-insulating layer has defects, or is not firmly combined with the ceramic tile, and is forced to creep or slip; or the installation surface is pressed and deformed to cause the unevenness, the beauty and the use effect are damaged.
Disclosure of Invention
Based on the above, the invention aims to overcome the defects of the prior art and provide a preparation method of a heating ceramic tile with uniform heating. The heating ceramic tile disclosed by the invention is uniform in heating, and has the characteristics of stable structure, long service life, health and environmental friendliness.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows: a preparation method of the heating ceramic tile comprises the following steps:
(1) cleaning and pretreating the bottom surface of the ceramic tile;
(2) prefabricating and molding the heating cable through a metal mold with a groove;
(3) sticking the heating cable in the step (2) to the bottom surface of the ceramic tile in the step (1);
(4) and placing the ceramic tile with the heating cable in the mold, and integrally forming the ceramic tile with the heat-insulating layer material to obtain the heating ceramic tile, wherein the heating cable is positioned between the ceramic tile and the heat-insulating layer.
Preferably, in the step (2), the forming process of the heating cable is as follows: and (2) coating a release agent in the metal mould with the groove, distributing the heating cable in the metal mould groove, pouring environment-friendly sizing glue at the gap between the mould groove and the heating cable, and taking out the heating cable after the sizing glue is cured. When the sizing glue is poured, the amount of the sizing glue is required to be paid attention so that the glue is not higher than the plane of the mold.
Preferably, in the step (3), the heating cable is adhered to the bottom surface of the tile through a heat-conducting adhesive or a heat-conducting tape. The heating cable is tightly attached to the bottom of the ceramic tile by pasting, and no obvious gap can be left. The width of the heat-conducting adhesive (tape) is determined to ensure that the heating cable is completely attached, so that the heating cable can not be attached at will by a super-wide band and can not be fully attached at the bottom of a brick.
Preferably, in the step (4), the insulating layer is formed by foaming and die-casting. The thickness, the material consumption and the die casting time of the heat-insulating layer are determined according to the material of the heat-insulating layer and the corresponding performance requirements.
Preferably, the heat insulation layer is made of polyurethane or polyethylene foam.
Preferably, in the step (4), the die is provided with a wire outlet, and the die is covered with a buffer rubber mat.
Meanwhile, the invention also provides the heating ceramic tile prepared by the preparation method.
Preferably, the heating cable is fixed on the bottom surface of the ceramic tile in a 'return' structure.
Preferably, a heat storage and energy storage layer is arranged between the heating cable and the ceramic tile, and the heat storage and energy storage layer is made of a heat storage and energy storage material.
Preferably, a reflecting layer is arranged between the heating cable and the heat insulation layer, and the reflecting layer is made of reflecting materials. The reflective material may be aluminum foil or the like.
Compared with the prior art, the invention has the beneficial effects that:
1. the high-quality heating cable is adopted, so that the heating is stable, and the service life is more than 15 years;
2. the specific wiring mode of the heating cable ensures that the heating is more uniform, and the temperature difference of a heating area is less than 5 ℃;
3. the heat-insulating layer and the ceramic tile are combined more firmly through integrated molding;
4. the product of the invention basically has no volatile components during working, and is safe, healthy and environment-friendly.
Drawings
FIG. 1 is a wiring diagram of a heating cable of the heating tile of the present invention;
FIG. 2 is a structural view of the heating tile of the present invention;
FIG. 3 is another structural view of the heating tile of the present invention;
wherein, 1, ceramic tile; 2. a heating cable; 3. a heat-insulating layer; 4. a heating cable cold wire and a joint; 5. a heating ceramic tile; 6. a heat storage energy storage layer; 7. and a reflective layer.
Detailed Description
To better illustrate the objects, aspects and advantages of the present invention, the present invention will be further described with reference to the accompanying drawings and specific embodiments.
Example 1
In an embodiment of the heating ceramic tile of the present invention, the heating ceramic tile of this embodiment is prepared by the following method:
(1) treating the bottom surface of the ceramic tile, removing the residue of the bottom powder smeared during the production of the ceramic tile by using a scraper or a grinding head, cleaning the bottom of the ceramic tile, and drying for later use.
(2) According to the product demand, with heating cable preliminary treatment, to heating cable end and cold junction unified processing, guarantee heating cable wiring security.
(3) And (3) using a special mould to lay the heating cable into a structure shaped like a Chinese character 'hui' (as shown in figure 1) and shaping.
(4) The shaped heating cable is pasted with the heat-conducting glue at the bottom of the brick, and no gap is left between the heating cable and the bottom of the ceramic tile.
(5) And (4) putting the ceramic tile bonded with the heating cable into a mould to cast the heat-insulating layer. The die-casting die is provided with a wire outlet, and the upper cover is covered with a buffer rubber mat to ensure that the ceramic tile cannot be damaged or broken in the die-casting forming process.
(6) After the die casting of the heat-insulating layer is finished, taking out the product by using a sucking disc, and trimming to remove excess materials; the heating ceramic tile is obtained, the specific structure is shown in figure 2, and the heating cable is positioned between the ceramic tile and the heat-insulating layer.
The heating ceramic tile prepared in the embodiment has a specific structure as shown in fig. 1 and fig. 2, and comprises a ceramic tile 1, a heating cable 2 and a heat-insulating layer 3, wherein the heating cable 2 is arranged between the ceramic tile 1 and the heat-insulating layer 3, and is fixed on the bottom surface of the ceramic tile 1 in a 'return' shape; the heat preservation layer 3 and the ceramic tile 1 are integrally formed by die casting; the ceramic tile 1 and the heating cable 2 are fixed through heat conducting glue; the heat-insulating layer 3 is made of polyurethane or polyethylene foam material.
Example 2
In an embodiment of the heating ceramic tile of the present invention, the heating ceramic tile of this embodiment is prepared by the following method:
(1) treating the bottom surface of the ceramic tile, removing the residue of the bottom powder smeared during the production of the ceramic tile by using a scraper or a grinding head, cleaning the bottom of the ceramic tile, and drying for later use.
(2) The heat storage and energy storage material is coated on the bottom surface of the ceramic tile according to a certain pattern and is naturally dried, so that the heat storage and energy storage material is not loosened or falls off, and the adhesion strength is ensured. The heat accumulation energy storage layer can not cover the bottom of the ceramic tile completely, and a gap between the ceramic tile and the heat insulation layer in direct contact is reserved according to a certain specification.
(3) According to the product demand, with heating cable preliminary treatment, to heating cable end and cold junction unified processing, guarantee heating cable wiring security.
(4) And (3) using a special mould to lay the heating cable into a structure shaped like a Chinese character 'hui' (as shown in figure 1) and shaping.
(5) The shaped heating cable is fixed on the heat storage energy storage layer by the reflecting film with the adhesive, and no gap is left between the heating cable and the heat storage energy storage layer and between the heating cable and the bottom of the ceramic tile. The reflecting film is provided with a plurality of openings, and the positions of the openings correspond to the positions of the vacant positions of the heat storage and energy storage layer.
(6) And (4) putting the ceramic tile bonded with the heating cable and the reflecting film into a mould to cast the heat-insulating layer. The die-casting die is provided with a wire outlet, and the upper cover is covered with a buffer rubber mat to ensure that the ceramic tile cannot be damaged or broken in the die-casting forming process.
(7) After the die casting of the heat-insulating layer is finished, taking out the product by using a sucking disc, and trimming to remove excess materials; the heating ceramic tile is obtained, the specific structure is shown in figure 3, and the heating cable is positioned between the ceramic tile and the heat-insulating layer.
The specific structure of the heating ceramic tile in this embodiment is shown in fig. 1 and fig. 3, and includes a ceramic tile 1, a heating cable 2, a heat storage energy storage layer 6, a reflecting layer 7 and a heat preservation layer 3; the heat storage energy storage layer 6 is arranged between the ceramic tile 1 and the heating cable 2, and the emission layer 7 is arranged between the heating cable 2 and the heat insulation layer 3; the heat storage energy storage layer 6 is coated on the bottom surface of the ceramic tile 1; the reflecting layer 7 is coated with heat conducting glue to adhere the heating cable 2 to the bottom surface of the heat storage energy storage layer 6; the heating cable 2 is fixed on the bottom surface of the heat storage energy storage layer 6 in a 'return' structure. The heat preservation layer 3, the ceramic tile 1, the heat storage heat preservation layer 6 fixed on the bottom surface of the ceramic tile 1, the heating cable 2 and the reflection layer 7 are integrally formed in a die-casting mode; the heat-insulating layer 3 is made of polyurethane or polyethylene foam material.
Finally, it should be noted that the above embodiments are only used for illustrating the technical solutions of the present invention and not for limiting the protection scope of the present invention, and although the present invention is described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions can be made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention.
Claims (10)
1. The preparation method of the heating ceramic tile is characterized by comprising the following steps:
(1) cleaning and pretreating the bottom surface of the ceramic tile;
(2) prefabricating and molding the heating cable through a metal mold with a groove;
(3) sticking the heating cable in the step (2) to the bottom surface of the ceramic tile in the step (1);
(4) and placing the ceramic tile with the heating cable in the mold, and integrally forming the ceramic tile with the heat-insulating layer material to obtain the heating ceramic tile, wherein the heating cable is positioned between the ceramic tile and the heat-insulating layer.
2. A method for preparing a heating tile according to claim 1, wherein in the step (2), the heating cable is formed by: and (2) coating a release agent in the metal mould with the groove, distributing the heating cable in the metal mould groove, pouring environment-friendly sizing glue at the gap between the mould groove and the heating cable, and taking out the heating cable after the sizing glue is cured.
3. A method for preparing a heating tile according to claim 1, wherein in the step (3), the heating cable is adhered to the bottom surface of the tile by a heat conductive adhesive or a heat conductive tape.
4. The method for preparing a heating tile according to claim 1, wherein in the step (4), the insulating layer is formed by foaming and die-casting.
5. A method of manufacturing a heating tile according to claim 1 or 4 wherein said insulating layer is made of polyurethane or polyethylene foam.
6. The method for preparing a heating tile according to claim 1 or 4, wherein in the step (4), the die is provided with an outlet, and the die is covered with a cushion rubber pad.
7. A heating ceramic tile prepared by the preparation method of any one of claims 1 to 6.
8. A heating tile as claimed in claim 7, wherein the heating cable is fixed to the bottom surface of the tile in a "return" configuration.
9. A heating tile as claimed in claim 7, wherein a heat storage and energy storage layer is provided between the heating cable and the tile, and the heat storage and energy storage layer is made of a heat storage and energy storage material.
10. A heating tile according to claim 7, wherein a reflective layer is provided between the heating cable and the insulating layer, the reflective layer being made of a reflective material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910846467.0A CN110616875A (en) | 2019-09-06 | 2019-09-06 | Heating ceramic tile and preparation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910846467.0A CN110616875A (en) | 2019-09-06 | 2019-09-06 | Heating ceramic tile and preparation method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110616875A true CN110616875A (en) | 2019-12-27 |
Family
ID=68922775
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910846467.0A Pending CN110616875A (en) | 2019-09-06 | 2019-09-06 | Heating ceramic tile and preparation method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110616875A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3026416A1 (en) * | 1980-07-11 | 1981-07-23 | Agrob Ag, 8045 Ismaning | Tiled floor structure containing heating pipes - has grooved intermediate shaped units made of ceramic material |
| JP2000314536A (en) * | 1999-04-28 | 2000-11-14 | Inax Corp | Floor heater unit and heating structure of room using floor heater unit |
| CN2783684Y (en) * | 2005-03-23 | 2006-05-24 | 广州石井金鹰特种电线厂 | Net with heating function |
| CN104595963A (en) * | 2014-05-30 | 2015-05-06 | 佛山市暖万家热能科技有限公司 | Heating tile |
| CN106760390A (en) * | 2017-01-17 | 2017-05-31 | 马军青 | A kind of far infrared heating ceramic tile and its manufacture method |
-
2019
- 2019-09-06 CN CN201910846467.0A patent/CN110616875A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3026416A1 (en) * | 1980-07-11 | 1981-07-23 | Agrob Ag, 8045 Ismaning | Tiled floor structure containing heating pipes - has grooved intermediate shaped units made of ceramic material |
| JP2000314536A (en) * | 1999-04-28 | 2000-11-14 | Inax Corp | Floor heater unit and heating structure of room using floor heater unit |
| CN2783684Y (en) * | 2005-03-23 | 2006-05-24 | 广州石井金鹰特种电线厂 | Net with heating function |
| CN104595963A (en) * | 2014-05-30 | 2015-05-06 | 佛山市暖万家热能科技有限公司 | Heating tile |
| CN106760390A (en) * | 2017-01-17 | 2017-05-31 | 马军青 | A kind of far infrared heating ceramic tile and its manufacture method |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20191227 |
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| RJ01 | Rejection of invention patent application after publication |