CN110615393B - Capping machine capping head detection and calibration platform - Google Patents

Capping machine capping head detection and calibration platform Download PDF

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Publication number
CN110615393B
CN110615393B CN201911020575.9A CN201911020575A CN110615393B CN 110615393 B CN110615393 B CN 110615393B CN 201911020575 A CN201911020575 A CN 201911020575A CN 110615393 B CN110615393 B CN 110615393B
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Prior art keywords
cam
bearing
capping
support
fixed
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CN110615393A (en
Inventor
高战
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Guangdong Bofan Automation Technology Co ltd
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Guangdong Bofan Automation Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67BAPPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
    • B67B3/00Closing bottles, jars or similar containers by applying caps
    • B67B3/02Closing bottles, jars or similar containers by applying caps by applying flanged caps, e.g. crown caps, and securing by deformation of flanges
    • B67B3/10Capping heads for securing caps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67BAPPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
    • B67B3/00Closing bottles, jars or similar containers by applying caps
    • B67B3/26Applications of control, warning, or safety devices in capping machinery
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Sealing Of Jars (AREA)

Abstract

The invention relates to the technical field of filling equipment, in particular to a capping machine capping head detection and verification platform which is used for detecting the pressure and the accuracy of a capping machine and comprises a cam, a base, a supporting plate, a bearing structure, a central supporting tube, a first pillar, a bracket and a supporting rod, wherein the cam is fixed at the upper end of the bracket through the bearing structure; a bottle neck guard board and a bottle body guard board are arranged on the central supporting pipe, and a gravity sensor capable of placing a bottle body is arranged above the base. The invention can rapidly and effectively judge whether the capping head of the capping machine is accurate or not, and effectively solve the problem of bottle explosion caused by too large pressure of the capping machine; the problem of bottle lid gas leakage is caused to the pressure is little, still detectable simultaneously has the problem of partial lid, need not too much intervention of manual work, labour saving and time saving, and the security is high, can effectual improvement work efficiency and throughput to improve economic benefits.

Description

Capping machine capping head detection and calibration platform
Technical Field
The invention relates to the technical field of filling equipment detection, in particular to a capping head detection and verification platform of a capping machine.
Background
The capping machine is an integral part of the packaging machine and is an essential link of the packaging machine. The efficiency of the capping machine necessarily affects the efficiency of the entire packaging machine, nor does the packaging machine rapidly develop without the high-efficiency modern machine-controlled capping machine. At present, a common capping mode is to use a spring or a cylinder for capping when a capping machine rolls caps, and the capping mode has the advantages that the error range of the pressure is larger, the pressure cannot be detected, and the control is more impossible. The pressure regulation of the gland is very difficult, and the phenomena of bottle explosion caused by overlarge pressure or insufficient sealing performance of the bottle caused by overlarge pressure and the like are easy to occur. The method for detecting the capping machine on the filling machine at present comprises the steps of adjusting the height of the capping machine to be in place on the filling machine according to the bottle type size, taking one or more bottles to be capped on a bottle holder of the capping machine, then clicking the capping machine to judge whether the capping work can be normally performed according to the action of capping the bottles by the capping machine, using a small number of bottles for capping test, starting up production if no problem exists, and repeating the third step if no problem exists. The detection method not only wastes manpower, but also has the danger that the bottle explosion and the like are easily caused in the detection process due to the uncertain pressure, is time-consuming and labor-consuming, is unfavorable for safe production, and can easily cause object damage due to careless misoperation.
The invention comprises the following steps:
in order to solve the problems in the prior art, the invention aims to provide the capping head detection and verification platform of the capping machine, which can rapidly and effectively judge whether the capping machine is accurate, avoid the loss caused by mounting the inaccurate capping machine on a filling machine, avoid excessive manual intervention, save time and labor and have high safety.
In order to achieve the above purpose, the capping head detection and calibration platform of the capping machine is used for detecting the pressure and the accuracy of the capping machine and comprises a cam, a base, a support plate and a bearing structure, wherein a central support tube and a first support column are arranged between the base and the support plate, a support and a support rod are sequentially arranged on the support plate, a weighing display controller is arranged on one side of the support plate, and a clamping position for fixing the capping machine is arranged at the front end of the support plate; the cam is fixed at the upper end of the bracket through the bearing structure, the rear end of the bearing structure is fixed on the bracket, the front end of the bearing structure is fixed on the cam, and the circle centers of the bearing structure and the cam are on the same straight line and are not overlapped with each other; the central supporting tube is provided with an adjustable bottleneck guard plate and a bottle body guard plate, and the position of the bottleneck guard plate is higher than that of the bottle body guard plate; a gravity sensor capable of placing the bottle body is arranged above the base; the weighing display controller is electrically connected with the gravity sensor. The cam adopts an eccentric circle structure, the running track can be long or short, and the capping machine is driven to move up and down, so that the effect consistent with the running of the horizontal cam is achieved.
Further, in order to ensure that the bottle body can be firmly fixed, the bottleneck guard plate and the bottle body guard plate are fixed on the central supporting tube through screws; the front end of the bottleneck guard plate is provided with a second groove matched with the bottleneck, and the front end of the second groove is provided with a locking screw; the front end of the bottle body guard plate is provided with a first groove matched with the bottle body.
Further, in order to ensure the stability and applicability of the bearing, the bearing structure comprises a bearing, a bearing washer and a bearing post, wherein the bearing is fixed on the cam through the bearing washer, the bearing post penetrates through the bearing, and the rear end of the bearing post is fixed on the bracket through a long screw.
Optionally, in order to reduce the mass of the cam, the cam edge is provided with a ring wall with the same thickness, and the cam is further provided with a plurality of round holes.
Preferably, in order to ensure the overall stability, the support and the bottom of the support rod are fixed on the support plate through internal angle screws, and the support rod is embedded in the support and fixedly connected through screws.
Preferably, in order to ensure the overall stability, the upper ends of the central support tube and the support column are fixed on the support plate through the inner angle screws, and the lower ends of the central support tube and the support column are fixed on the base through the inner angle screws.
Preferably, for convenience of movement, a universal wheel is arranged below the base.
Preferably, the bearing washer is fixed to the cam by a fastening screw.
Preferably, a second support is arranged between the bottleneck guard plate and the supporting plate, the lower end of the second support is provided with threads and is provided with an adjusting nut, and the lower end of the second support is connected to the bottleneck guard plate.
Preferably, through holes corresponding to the support plates and the base are arranged at the two ends of the central support tube.
The beneficial effects of the invention are as follows: the capping head detection and verification platform of the capping machine adopts a structure of a vertical cam, the movement stroke of which is consistent with that of a horizontal cam, the pressure value can be displayed in real time, the spring pressure can be detected, and the problem that the bottle explosion is caused by too high pressure when the capping machine works is solved; the problem of bottle lid gas leakage is caused to the pressure is little, still can detect simultaneously whether there is the problem of partial lid. Whether the capping machine is accurate or not is judged rapidly and effectively, the problem that the inaccurate capping machine is mounted on a filling machine to cause loss is avoided, excessive manual intervention is not needed, time and labor are saved, safety is high, and working efficiency and production capacity can be effectively improved, so that economic benefit is improved.
Drawings
For ease of illustration, the invention is described in detail by the following preferred embodiments and the accompanying drawings.
FIG. 1 is a block diagram of a capping head detection and calibration platform of the capping machine of the present invention;
FIG. 2 is a cross-sectional view of a capping head inspection and verification platform of the capping machine of the present invention;
FIG. 3 is a front view of a capping head detection and calibration platform of the capping machine of the present invention;
FIG. 4 is a schematic view of the capping head detection and calibration platform of the capping machine of the present invention when the capping machine moves to the shortest end of the cam eccentric circle;
FIG. 5 is a schematic view of the capper head detection and calibration platform of the present invention when the capper is moved to the longest end of the cam eccentric circle;
in the figure: 1-base, 2-gravity sensor, 3-body guard, 31-first groove, 4-center support tube, 5-locking screw, 6-bottleneck guard, 61-second groove, 7-first pillar, 8-second pillar, 9-support plate, 91-detent, 10-strut, 11-bracket, 12-cam, 121-collar wall, 13-adjusting nut, 15-bearing structure, 16-bearing, 17-bearing washer, 18-long screw, 19-screw, 20-through hole, 21-inside angle screw, 22-weight display controller, 23-fastening screw, 24-universal wheel, 25-round hole, 26-bearing post, 27-capper, 28-simulated bottle, 29-capper.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
The capping head detection and verification platform of the capping machine shown in fig. 1, 2 and 3 is used for detecting the pressure of a spring in the capping machine and the accuracy of capping, and comprises a cam 12, a base 1, a supporting plate 9 and a bearing structure 15, wherein a central supporting tube 4 and a first supporting column 7 are arranged between the base 1 and the supporting plate 9, a bracket 11 and a supporting rod 10 are sequentially arranged on the supporting plate 9, a weighing display controller 22 is arranged on one side of the supporting plate 9, and a clamping position 91 for fixing the capping machine is arranged at the front end of the supporting plate 9; the cam 12 is fixed at the upper end of the bracket 11 through the bearing structure 15, the rear end of the bearing structure 15 is fixed on the bracket 11, the front end of the bearing structure 15 is fixed on the cam 12, the bearing structure 15 comprises a bearing 16, a bearing gasket 17 and a bearing post 26, the bearing 16 is fixed on the cam 12 through the bearing gasket 17, the bearing gasket 17 is fixed on the cam 12 through a fastening screw 23, the bearing post 26 passes through the bearing 16, the rear end of the bearing structure is fixed on the bracket 11 through a long screw 18, the circle centers of the bearing structure 15 and the cam 12 are on the same straight line and are not overlapped with each other, namely, the bearing circle and the cam circle can be regarded as a structure of an eccentric circle, so that the movement track of the cam can be long or short; the central support tube 4 is provided with an adjustable bottleneck guard plate 6 and a bottle body guard plate 3, the bottleneck guard plate 6 is higher than the bottle body guard plate 3, the bottleneck guard plate 6 and the bottle body guard plate 3 are fixed on the central support tube 4 through two inner angle screws 21 and a fixing sleeve, and the bottle body guard plate can move up and down when the screws are loosened; the front end of the bottleneck guard plate 6 is provided with a second groove 61 matched with the bottleneck, and the front end of the second groove 61 is provided with a locking screw 5; the front end of the bottle body guard plate 3 is provided with a first groove 31 which is matched with the bottle body; a gravity sensor 2 capable of placing a bottle body is arranged above the base 1; the weight display controller 22 is electrically connected to the gravity sensor 2.
In order to reduce the weight of the cam and reduce the use of raw materials, the cam 12 is provided with a ring wall 121 with the same thickness, and the cam 12 is also provided with a plurality of round holes 25.
The support 11 and the bottom of the support rod 10 are fixed on the support plate 9 through inner angle screws 21, and the support rod 10 is embedded into the support 11 and fixedly connected through screws 19; the upper ends of the central support tube 4 and the support column 7 are fixed on the support plate 9 through the inner angle screws 21, and the lower ends are fixed on the base 1 through the inner angle screws 21.
The universal wheel 24 is arranged below the base 1, and the installation of the universal wheel can move the to-be-detected point at any time, so that time and labor are saved.
Also in order to ensure a more stable overall structure, a second support column 8 is arranged between the neck guard 6 and the support plate 9, the lower end of the second support column 8 is threaded and provided with an adjusting nut 13, and the lower end of the second support column 8 is connected to the neck guard 6.
Corresponding through holes 20 are formed in the two ends of the central supporting tube 4, the supporting plate 9 and the base 1, and the through holes can facilitate the weighing display controller 22 to be electrically connected with the gravity sensor 2.
As shown in fig. 4 and 5, a capping machine 27 is installed on a cam, a simulated bottle 28 is placed on a gravity sensor 2, when the cam 12 is rotated, the lengths of straight lines passing through two sides of a circle center are different due to the specificity of an eccentric circle structure, when the capping machine 27 rotates to the shortest end along with the cam 12, a capping head 29 is lifted upwards, the capping machine 27 moves from the shortest end to the longest end gradually along with the rotation of the cam 12, the capping head 29 moves downwards along with the increase of the distance until the capping machine 27 contacts with the simulated bottle 28 and presses the bottle cap above the simulated bottle 28, the gravity sensor 2 receives a force at the moment, and the size of the stress is displayed by a redisplay controller 22, so that the pressure in the capping machine 27 is detected by judging whether the received pressure meets the standard according to the bottle sizes of different specifications, and the problem that the bottle cap is exploded due to the too large pressure when the capping machine 27 works is solved; the problem of bottle lid gas leakage is caused to the pressure is little, still can detect simultaneously whether there is the problem of partial lid. Whether the capping machine is accurate or not is judged rapidly and effectively, the problem that the inaccurate capping machine is mounted on a filling machine to cause loss is avoided, excessive manual intervention is not needed, time and labor are saved, safety is high, and working efficiency and production capacity can be effectively improved, so that economic benefit is improved.
Example two
The bearing structure can be in a concentric circle structure with the cam on the basis of not changing other structures, namely the bearing is arranged at the center of the cam, the thickness of the ring wall of the cam is different, the change from narrow to thick is realized, when the contact position of the cam and the capping machine reaches the narrowest end, the capping head is lifted, the thickness of the ring wall of the rotating cam is gradually thickened from narrow, and the capping head finally contacts with the simulated bottle when the capping head reaches the thickest end of the ring wall along with the thickness increase of the ring wall, so that the downward pressing force is obtained, and the pressure of the capping machine is measured.
While the preferred embodiment of the present invention has been described in detail with reference to the drawings, the left and right rotation scheme of the present invention is not limited to the above embodiment, and is also not limited to use only on the air cleaner, and various changes can be made without departing from the left and right rotation scheme of the present invention within the knowledge of those skilled in the art, and these changes are related to the related art well known to those skilled in the art, and all fall within the scope of the present invention.

Claims (7)

1. The utility model provides a capper gland head detects check-up platform for detect capper pressure and precision, its characterized in that: the automatic capping machine comprises a cam, a base, a supporting plate and a bearing structure, wherein a central supporting tube and a first supporting column are arranged between the base and the supporting plate, a bracket and a supporting rod are sequentially arranged on the supporting plate, a weighing display controller is arranged on one side of the supporting plate, and a clamping position for fixing the automatic capping machine is arranged at the front end of the supporting plate; the cam is fixed at the upper end of the bracket through the bearing structure, the rear end of the bearing structure is fixed on the bracket, the front end of the bearing structure is fixed on the cam, and the circle centers of the bearing structure and the cam are on the same straight line and are not overlapped with each other; the central supporting tube is provided with an adjustable bottleneck guard plate and a bottle body guard plate, and the position of the bottleneck guard plate is higher than that of the bottle body guard plate; a gravity sensor capable of placing the bottle body is arranged above the base; the weighing display controller is electrically connected with the gravity sensor; the bottleneck guard plate and the bottle body guard plate are fixed on the central support tube through inner angle screws; the front end of the bottleneck guard plate is provided with a second groove matched with the bottleneck, and the front end of the second groove is provided with a locking screw; the front end of the bottle body guard plate is provided with a first groove matched with the bottle body; the bearing structure comprises a bearing, a bearing gasket and a bearing column, wherein the bearing is fixed on the cam through the bearing gasket, the bearing column penetrates through the bearing, and the rear end of the bearing column is fixed on the bracket through a long screw; a second support is arranged between the bottleneck guard plate and the supporting plate, the lower end of the second support is provided with threads and an adjusting nut, and the lower end of the second support is connected to the bottleneck guard plate.
2. The capper capping head detection and calibration platform of claim 1, wherein: the cam edge is provided with a ring wall with the same thickness, and the cam is also provided with a plurality of round holes.
3. The capper capping head detection and calibration platform of claim 1, wherein: the support and the bottom of the support rod are fixed on the support plate through inner angle screws, and the support rod is embedded into the support and fixedly connected through screws.
4. The capper capping head detection and calibration platform of claim 1, wherein: the center support tube and the upper end of the pillar are fixed on the support plate through the inner angle screw, and the lower end is fixed on the base through the inner angle screw.
5. The capper capping head detection and calibration platform of claim 1, wherein: and universal wheels are arranged below the base.
6. The capper capping head detection and calibration platform of claim 1, wherein: the bearing washer is secured to the cam by a set screw.
7. The capper capping head detection and calibration platform of claim 1, wherein: corresponding through holes are formed in the two ends of the central supporting tube, the supporting plate and the base.
CN201911020575.9A 2019-10-25 2019-10-25 Capping machine capping head detection and calibration platform Active CN110615393B (en)

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CN201911020575.9A CN110615393B (en) 2019-10-25 2019-10-25 Capping machine capping head detection and calibration platform

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Application Number Priority Date Filing Date Title
CN201911020575.9A CN110615393B (en) 2019-10-25 2019-10-25 Capping machine capping head detection and calibration platform

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CN110615393A CN110615393A (en) 2019-12-27
CN110615393B true CN110615393B (en) 2024-02-27

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112264314B (en) * 2020-08-28 2022-04-29 宁波达尔机械科技有限公司 Bearing dust cap pressing detection equipment and use method thereof

Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB191506677A (en) * 1915-05-04 1915-09-16 Harold Wade Improvements in or relating to Machines for Stoppering Bottles.
JPH11189297A (en) * 1997-12-26 1999-07-13 Ricoh Co Ltd Detector for capping defect of toner bottle
CN2708290Y (en) * 2004-05-28 2005-07-06 朱建忠 Torsion testing machine for lamp screw-thread sealing gland
JP2006008221A (en) * 2004-06-29 2006-01-12 Shibuya Kogyo Co Ltd Method for detecting seal load and seal load detector
CN102431940A (en) * 2011-08-31 2012-05-02 广州达意隆包装机械股份有限公司 Inner plug cover capping machine
CN202864868U (en) * 2012-11-19 2013-04-10 徐秀章 Capping machine
CN103693249A (en) * 2013-12-12 2014-04-02 上海东富龙科技股份有限公司 Cover pressing force detection device
CN205346778U (en) * 2015-12-16 2016-06-29 丽江锦园食品有限公司 Capping machine
CN208265735U (en) * 2018-04-28 2018-12-21 新疆天宏润生物科技有限公司 capping machine
CN109384181A (en) * 2017-08-11 2019-02-26 杭州宇恩科技有限公司 Bearing bottle automatic capping device, working method and bottling vanning assembly line
CN211004475U (en) * 2019-10-25 2020-07-14 高战 Capping head detection and verification platform of capping machine

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB191506677A (en) * 1915-05-04 1915-09-16 Harold Wade Improvements in or relating to Machines for Stoppering Bottles.
JPH11189297A (en) * 1997-12-26 1999-07-13 Ricoh Co Ltd Detector for capping defect of toner bottle
CN2708290Y (en) * 2004-05-28 2005-07-06 朱建忠 Torsion testing machine for lamp screw-thread sealing gland
JP2006008221A (en) * 2004-06-29 2006-01-12 Shibuya Kogyo Co Ltd Method for detecting seal load and seal load detector
CN102431940A (en) * 2011-08-31 2012-05-02 广州达意隆包装机械股份有限公司 Inner plug cover capping machine
CN202864868U (en) * 2012-11-19 2013-04-10 徐秀章 Capping machine
CN103693249A (en) * 2013-12-12 2014-04-02 上海东富龙科技股份有限公司 Cover pressing force detection device
CN205346778U (en) * 2015-12-16 2016-06-29 丽江锦园食品有限公司 Capping machine
CN109384181A (en) * 2017-08-11 2019-02-26 杭州宇恩科技有限公司 Bearing bottle automatic capping device, working method and bottling vanning assembly line
CN208265735U (en) * 2018-04-28 2018-12-21 新疆天宏润生物科技有限公司 capping machine
CN211004475U (en) * 2019-10-25 2020-07-14 高战 Capping head detection and verification platform of capping machine

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