CN110614777A - Method for mounting suspended bubble for automobile glass - Google Patents
Method for mounting suspended bubble for automobile glass Download PDFInfo
- Publication number
- CN110614777A CN110614777A CN201911016028.3A CN201911016028A CN110614777A CN 110614777 A CN110614777 A CN 110614777A CN 201911016028 A CN201911016028 A CN 201911016028A CN 110614777 A CN110614777 A CN 110614777A
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- Prior art keywords
- glass
- glass film
- film
- cutting
- hot air
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
- B29C37/02—Deburring or deflashing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/0004—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/0065—Heat treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/02—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C69/00—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
- B29C69/001—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore a shaping technique combined with cutting, e.g. in parts or slices combined with rearranging and joining the cut parts
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
Abstract
The invention relates to a method for mounting automobile glass by a suspended cutting bubble, which comprises the following steps: step 1: pre-cutting a glass film; step 2: dividing a radian area; step 3, suspending and cutting bubbles: and 4, step 4: cleaning the inner side glass; and 5: attaching the glass film processed in the step 3; step 6: spraying lubricating liquid on the surface of the glass film, and discharging excessive water by adopting a water squeezing tool; and 7: and (5) finishing the glass film. The film pasting method adopting the mode can effectively improve the working efficiency.
Description
Technical Field
The invention belongs to the technical field of automobile glass films, and particularly relates to a method for mounting suspended bubbles on automobile glass.
Background
An Auto film (Auto tint film) is a film-like object which is also called a solar film or a heat insulation film and is attached to front and rear windshields, side window glass and a skylight of a vehicle. The solar film has the main functions of blocking ultraviolet rays, blocking partial heat, preventing people from being injured and preventing glare and the like caused by glass splashing, and achieves the purpose of protecting personal privacy according to the one-way perspective performance of the solar film. In addition, the automobile air conditioner can reduce the damage of articles and personnel in the automobile caused by ultraviolet irradiation, and reduces the temperature in the automobile and the use of the automobile air conditioner through physical reflection, thereby reducing the oil consumption and saving part of expenses.
The glass membrane is a whole smooth cuboid (30 meters by 1.52 meters), the membrane needs to be cut into the size of a front glass stop, the glass membrane is continuously heated through a hot air gun, the glass membrane (mainly a PET substrate) is effectively shrunk in the heating process, the glass membrane is attached to glass, and the glass membrane with the same radian as the glass is baked out and can be attached to the inner wall of the glass.
Most glass membrane pastes dress and requires to cut the multi-disc and just can install on the glass curved surface among the prior art, simultaneously because film cost is with high costs, contains a large amount of rare noble metals again among the glass membrane, can influence the expend with heat and contract with cold principle of glass membrane, leads to when being under construction glass inboard to the glass membrane, the main problem that the engineering time overlength appears, the wearability is high.
Disclosure of Invention
In order to solve the technical problems, the invention aims to provide a method for mounting suspended bubbles in glass of an automobile.
In order to achieve the purpose, the invention adopts the following technical scheme:
a method for mounting automobile glass by using a suspended cutting bubble is characterized by comprising the following steps:
step 1: pre-cutting the glass film, and primarily cutting the glass film according to the size of the automobile glass;
step 2: dividing radian areas, and on the basis of the step 1, dividing the radian areas according to the size of the glass film;
and step 3: suspending and cutting bubbles, namely heating the glass film by adopting a hot air device at a constant speed on the basis of the step 2, wherein an air outlet of the hot air device is perpendicular to the glass film for heating, meanwhile, the line of a heated area needs to be folded, the distance between the air outlet and the glass film is 3-6cm, the air outlet moves from front to back along the horizontal line of the glass film, the heating temperature is 180-260 ℃, the staying time of the position is less than 3 seconds in the linear motion process, and after the baking is finished, the glass film is cooled for 4-7 seconds;
and 4, step 4: cleaning the inner side of the glass, and cleaning the inner side of the glass by using a cleaning solution;
and 5: after the step 3 and the step 4 are both completed, tearing off the protective film on the outer layer of the glass film, respectively spraying mounting liquid on the adhesive layer of the glass film and the inner surface of the glass, mutually adhering the adhesive layer of the glass film and the inner surface of the glass, and performing edge folding treatment on the glass film by using a hot air device;
step 6: spraying lubricating liquid on the surface of the glass film, and discharging excessive water by adopting a water squeezing tool;
and 7: and (6) finally trimming the glass film which is subjected to film pasting in the step 6 to enable the glass film to be matched with the automobile glass.
Preferably, the preliminary cutting of the glass film in the step 1 refers to a size slightly larger than that of the automobile glass.
Preferably, the hot wind device in the suspended bubble intercepting of step 3 linearly moves in a uniform speed manner.
Preferably, the speed of each time of routing of the hot wind device in the suspended bubble block of step 3 is set to be inconsistent, and the stay time is also inconsistent, but is less than 3 seconds.
Preferably, the wringing tool is a hard wringing sheet, and the edge part of the hard wringing sheet is coated with a thin water absorbing material.
Preferably, the hot air device is a hot air gun.
By the scheme, the invention at least has the following advantages:
the film pasting method adopting the mode can effectively reduce the working time of suspending bubble cutting in the early stage of film pasting, thereby improving the film pasting efficiency and effectively improving the working efficiency.
The above description is only an overview of the technical solutions of the present invention, so as to make the technical means of the present invention more clear and clear, and can be implemented according to the content of the description
Detailed Description
The following examples are given to further illustrate the embodiments of the present invention. The following examples are intended to illustrate the invention but are not intended to limit the scope of the invention.
In order to make those skilled in the art better understand the technical solution of the present invention, the technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without making any creative effort, shall fall within the protection scope of the present invention.
Examples
A method for mounting automobile glass by using a suspended cutting bubble comprises the following steps:
step 1: pre-cutting the glass film, and primarily cutting the glass film according to the size of the automobile glass;
step 2: dividing radian areas, and on the basis of the step 1, dividing the radian areas according to the size of the glass film;
and step 3: suspending and cutting bubbles, namely heating the glass film by adopting a hot air device at a constant speed on the basis of the step 2, wherein an air outlet of the hot air device is perpendicular to the glass film for heating, meanwhile, the line of a heated area needs to be folded, the distance between the air outlet and the glass film is 3-6cm, the air outlet moves from front to back along the horizontal line of the glass film, the heating temperature is 180-260 ℃, the staying time of the position is less than 3 seconds in the linear motion process, and after the baking is finished, the glass film is cooled for 4-7 seconds;
and 4, step 4: cleaning the inner side of the glass, and cleaning the inner side of the glass by using a cleaning solution;
and 5: after the step 3 and the step 4 are both completed, tearing off the protective film on the outer layer of the glass film, respectively spraying mounting liquid on the adhesive layer of the glass film and the inner surface of the glass, mutually adhering the adhesive layer of the glass film and the inner surface of the glass, and performing edge folding treatment on the glass film by using a hot air device;
step 6: spraying lubricating liquid on the surface of the glass film, and discharging excessive water by adopting a water squeezing tool;
and 7: and (6) finally trimming the glass film which is subjected to film pasting in the step 6 to enable the glass film to be matched with the automobile glass.
The preliminary cutting of the glass film in the step 1 refers to the size slightly larger than the size of the automobile glass. By adopting the mode, when the glass film is baked, the phenomenon that the glass film is too short to be fit with the automobile glass can be avoided, the attaching accuracy is ensured, and the purpose of reducing the cost is achieved.
The hot air device in the suspended bubble intercepting in the step 3 of the invention linearly moves in a uniform speed mode.
In the invention, the speeds of each time of wiring of the hot wind device in the suspended bubble cutting in the step 3 are all inconsistent, and the staying time is also inconsistent, but all the speeds are less than 3 seconds.
In the process, different roasting can be ensured at each position, and the accuracy is ensured
The water squeezing tool is a hard water squeezing sheet, and the edge part of the hard water squeezing sheet is coated with a thin water absorbing material.
The hot air device is a hot air gun.
Example one
A method for mounting automobile glass by using a suspended cutting bubble comprises the following steps:
step 1: pre-cutting the glass film, and primarily cutting the glass film according to the size of the automobile glass;
step 2: dividing radian areas, and on the basis of the step 1, dividing the radian areas according to the size of the glass film;
and step 3: suspending and cutting bubbles in the air, and heating the glass film by adopting a hot air device at a constant speed on the basis of the step 2, wherein an air outlet of the hot air device is perpendicular to the glass film for heating, meanwhile, the line of a heated area needs to be folded, the distance between the air outlet and the glass film is 3cm, the air outlet moves from front to back along the horizontal line of the glass film, the heating temperature is 180 ℃, the stay time of the position is 2 seconds in the linear motion process, and after the baking is finished, the glass film is cooled for 4 seconds;
and 4, step 4: cleaning the inner side of the glass, and cleaning the inner side of the glass by using a cleaning solution;
and 5: after the step 3 and the step 4 are both completed, tearing off the protective film on the outer layer of the glass film, respectively spraying mounting liquid on the adhesive layer of the glass film and the inner surface of the glass, mutually adhering the adhesive layer of the glass film and the inner surface of the glass, and performing edge folding treatment on the glass film by using a hot air device;
step 6: spraying lubricating liquid on the surface of the glass film, and discharging excessive water by adopting a water squeezing tool;
and 7: and (6) finally trimming the glass film which is subjected to film pasting in the step 6 to enable the glass film to be matched with the automobile glass.
Example two
A method for mounting automobile glass by using a suspended cutting bubble comprises the following steps:
step 1: pre-cutting the glass film, and primarily cutting the glass film according to the size of the automobile glass;
step 2: dividing radian areas, and on the basis of the step 1, dividing the radian areas according to the size of the glass film;
and step 3: suspending and cutting bubbles, namely heating the glass film by adopting a hot air device at a constant speed on the basis of the step 2, wherein an air outlet of the hot air device is perpendicular to the glass film for heating, meanwhile, the line of a heated area needs to be folded, the distance between the air outlet and the glass film is 6cm, the air outlet moves from front to back along the horizontal line of the glass film, the heating temperature is 220 ℃, the stay time of the position is 3 seconds in the linear motion process, and after the baking is finished, the cooling is carried out for 57 seconds;
and 4, step 4: cleaning the inner side of the glass, and cleaning the inner side of the glass by using a cleaning solution;
and 5: after the step 3 and the step 4 are both completed, tearing off the protective film on the outer layer of the glass film, respectively spraying mounting liquid on the adhesive layer of the glass film and the inner surface of the glass, mutually adhering the adhesive layer of the glass film and the inner surface of the glass, and performing edge folding treatment on the glass film by using a hot air device;
step 6: spraying lubricating liquid on the surface of the glass film, and discharging excessive water by adopting a water squeezing tool;
and 7: and (6) finally trimming the glass film which is subjected to film pasting in the step 6 to enable the glass film to be matched with the automobile glass.
EXAMPLE III
A method for mounting automobile glass by using a suspended cutting bubble comprises the following steps:
step 1: pre-cutting the glass film, and primarily cutting the glass film according to the size of the automobile glass;
step 2: dividing radian areas, and on the basis of the step 1, dividing the radian areas according to the size of the glass film;
and step 3: suspending and cutting bubbles in the air, and heating the glass film by adopting a hot air device at a constant speed on the basis of the step 2, wherein an air outlet of the hot air device is perpendicular to the glass film for heating, meanwhile, the line of a heated area needs to be folded, the distance between the air outlet and the glass film is 4cm, the air outlet moves from front to back along the horizontal line of the glass film, the heating temperature is 200 ℃, the stay time of the position is 2 seconds in the linear motion process, and after the baking is finished, the glass film is cooled for 6 seconds;
and 4, step 4: cleaning the inner side of the glass, and cleaning the inner side of the glass by using a cleaning solution;
and 5: after the step 3 and the step 4 are both completed, tearing off the protective film on the outer layer of the glass film, respectively spraying mounting liquid on the adhesive layer of the glass film and the inner surface of the glass, mutually adhering the adhesive layer of the glass film and the inner surface of the glass, and performing edge folding treatment on the glass film by using a hot air device;
step 6: spraying lubricating liquid on the surface of the glass film, and discharging excessive water by adopting a water squeezing tool;
and 7: and (6) finally trimming the glass film which is subjected to film pasting in the step 6 to enable the glass film to be matched with the automobile glass.
Example four
A method for mounting automobile glass by using a suspended cutting bubble comprises the following steps:
step 1: pre-cutting the glass film, and primarily cutting the glass film according to the size of the automobile glass;
step 2: dividing radian areas, and on the basis of the step 1, dividing the radian areas according to the size of the glass film;
and step 3: suspending and cutting bubbles, namely heating the glass film by adopting a hot air device at a constant speed on the basis of the step 2, wherein an air outlet of the hot air device is perpendicular to the glass film for heating, meanwhile, the line of a heated area needs to be folded, the distance between the air outlet and the glass film is 6cm, the air outlet moves from front to back along the horizontal line of the glass film, the heating temperature is 260 ℃, the stay time of the position is 3 seconds in the linear motion process, and after the baking is finished, the cooling is carried out for 7 seconds;
and 4, step 4: cleaning the inner side of the glass, and cleaning the inner side of the glass by using a cleaning solution;
and 5: after the step 3 and the step 4 are both completed, tearing off the protective film on the outer layer of the glass film, respectively spraying mounting liquid on the adhesive layer of the glass film and the inner surface of the glass, mutually adhering the adhesive layer of the glass film and the inner surface of the glass, and performing edge folding treatment on the glass film by using a hot air device;
step 6: spraying lubricating liquid on the surface of the glass film, and discharging excessive water by adopting a water squeezing tool;
and 7: and (6) finally trimming the glass film which is subjected to film pasting in the step 6 to enable the glass film to be matched with the automobile glass.
The film pasting method adopting the mode can effectively reduce the working time of suspending bubble cutting in the early stage of film pasting, thereby improving the film pasting efficiency and effectively improving the working efficiency.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, it should be noted that, for those skilled in the art, many modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be regarded as the protection scope of the present invention.
Claims (6)
1. A method for mounting automobile glass by using a suspended cutting bubble is characterized by comprising the following steps:
step 1: pre-cutting the glass film, and primarily cutting the glass film according to the size of the automobile glass;
step 2: dividing radian areas, and on the basis of the step 1, dividing the radian areas according to the size of the glass film;
and step 3: suspending and cutting bubbles, namely heating the glass film by adopting a hot air device at a constant speed on the basis of the step 2, wherein an air outlet of the hot air device is perpendicular to the glass film for heating, meanwhile, the line of a heated area needs to be folded, the distance between the air outlet and the glass film is 3-6cm, the air outlet moves from front to back along the horizontal line of the glass film, the heating temperature is 180-260 ℃, the staying time of the position is less than 3 seconds in the linear motion process, and after the baking is finished, the glass film is cooled for 4-7 seconds;
and 4, step 4: cleaning the inner side of the glass, and cleaning the inner side of the glass by using a cleaning solution;
and 5: after the step 3 and the step 4 are both completed, tearing off the protective film on the outer layer of the glass film, respectively spraying mounting liquid on the adhesive layer of the glass film and the inner surface of the glass, mutually adhering the adhesive layer of the glass film and the inner surface of the glass, and performing edge folding treatment on the glass film by using a hot air device;
step 6: spraying lubricating liquid on the surface of the glass film, and discharging excessive water by adopting a water squeezing tool;
and 7: and (6) finally trimming the glass film which is subjected to film pasting in the step 6 to enable the glass film to be matched with the automobile glass.
2. The method of claim 1, wherein the method further comprises: the step 1 of preliminary cutting of the glass film means that the size of the glass film is slightly larger than that of the automobile glass.
3. The method of claim 1, wherein the method further comprises: and (3) enabling the hot air device in the suspended bubble intercepting in the step 3 to linearly flow at a uniform speed.
4. The method of claim 1, wherein the method further comprises: and 3, the speeds of each routing of the hot wind device in the suspended bubble cutting in the step 3 are all inconsistent, the staying time is also inconsistent, and the staying time is less than 3 seconds.
5. The method of claim 1, wherein the method further comprises: the water squeezing tool is a hard water squeezing sheet, and the edge part of the hard water squeezing sheet is coated with a thin water absorbing material.
6. The method of claim 1, wherein the method further comprises: the hot air device is a hot air gun.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911016028.3A CN110614777A (en) | 2019-10-24 | 2019-10-24 | Method for mounting suspended bubble for automobile glass |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911016028.3A CN110614777A (en) | 2019-10-24 | 2019-10-24 | Method for mounting suspended bubble for automobile glass |
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| Publication Number | Publication Date |
|---|---|
| CN110614777A true CN110614777A (en) | 2019-12-27 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911016028.3A Pending CN110614777A (en) | 2019-10-24 | 2019-10-24 | Method for mounting suspended bubble for automobile glass |
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| CN (1) | CN110614777A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103538339A (en) * | 2013-10-16 | 2014-01-29 | 袁少山 | Film pasting method of automobile protection films |
| CN104890344A (en) * | 2015-05-28 | 2015-09-09 | 安徽省实防新型玻璃科技有限公司 | Glass coating process |
| CN106003977A (en) * | 2016-05-12 | 2016-10-12 | 东莞泰升玻璃有限公司 | Environment-friendly energy-saving type glass laminating process |
| CN107141499A (en) * | 2017-06-23 | 2017-09-08 | 安徽皖鹏新能源车辆制造有限公司 | A kind of preparation technology of vehicle pad pasting |
| CN108274731A (en) * | 2017-12-15 | 2018-07-13 | 广州市华惠材料科技有限公司 | A kind of applying method of automobile-used pdlc film |
| CN108394090A (en) * | 2018-01-15 | 2018-08-14 | 太仓斯迪克新材料科技有限公司 | A kind of curved glass method for adhering film |
| GB2550987B (en) * | 2016-10-19 | 2018-09-05 | Seven Star Wraps Ltd | Wrapping |
-
2019
- 2019-10-24 CN CN201911016028.3A patent/CN110614777A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103538339A (en) * | 2013-10-16 | 2014-01-29 | 袁少山 | Film pasting method of automobile protection films |
| CN104890344A (en) * | 2015-05-28 | 2015-09-09 | 安徽省实防新型玻璃科技有限公司 | Glass coating process |
| CN106003977A (en) * | 2016-05-12 | 2016-10-12 | 东莞泰升玻璃有限公司 | Environment-friendly energy-saving type glass laminating process |
| GB2550987B (en) * | 2016-10-19 | 2018-09-05 | Seven Star Wraps Ltd | Wrapping |
| CN107141499A (en) * | 2017-06-23 | 2017-09-08 | 安徽皖鹏新能源车辆制造有限公司 | A kind of preparation technology of vehicle pad pasting |
| CN108274731A (en) * | 2017-12-15 | 2018-07-13 | 广州市华惠材料科技有限公司 | A kind of applying method of automobile-used pdlc film |
| CN108394090A (en) * | 2018-01-15 | 2018-08-14 | 太仓斯迪克新材料科技有限公司 | A kind of curved glass method for adhering film |
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Application publication date: 20191227 |