CN110614700B - Ceramic processing is with multi-functional carousel device - Google Patents
Ceramic processing is with multi-functional carousel device Download PDFInfo
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- CN110614700B CN110614700B CN201910806969.0A CN201910806969A CN110614700B CN 110614700 B CN110614700 B CN 110614700B CN 201910806969 A CN201910806969 A CN 201910806969A CN 110614700 B CN110614700 B CN 110614700B
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- clamping
- rotary table
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- ceramic processing
- die
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- 238000004814 ceramic processing Methods 0.000 title claims abstract description 20
- 238000005096 rolling process Methods 0.000 claims abstract description 11
- 230000000712 assembly Effects 0.000 claims description 7
- 238000000429 assembly Methods 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 239000000919 ceramic Substances 0.000 description 4
- 210000001161 mammalian embryo Anatomy 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B5/00—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping
- B28B5/06—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping in moulds on a turntable
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Specific Conveyance Elements (AREA)
Abstract
A multi-functional turntable device for ceramic processing, comprising: the rotary table comprises a main body part, a rotary table and a rotary shaft arranged between the main body part and the rotary table, wherein the rotary shaft is fixedly connected with the rotary table, the rotary shaft is in rotary connection with the main body part, eight rotary table manipulators are distributed on the rotary table along the direction of the rotary shaft in an array mode, the eight rotary table manipulators are divided into four groups, the positions of the two groups of rotary table manipulators are respectively in one-to-one correspondence with the positions of the two rolling forming machines, and a lifting cylinder is arranged at the lower end of the main body part. Compared with the prior art, the automatic die taking device has the advantages of realizing automatic die taking, automatic feeding, automatic roll forming and automatic die releasing, along with high automation degree and high working efficiency. Compared with the one-time roll forming of the traditional single-head roll forming machine, the turntable device can roll-form blanks in two dies at one time by utilizing the original single-head roll forming machine equipment, thereby improving the working efficiency nearly doubled and reducing the manufacturing cost.
Description
Technical Field
The invention belongs to the technical field of ceramic production equipment, and particularly relates to a multifunctional rotary table device for ceramic processing.
Background
There are also a number of single-roll ceramic roll forming machines in the industry. Compared with the existing double-roller ceramic roll forming machine, the efficiency is nearly half lower. But if the double-roll ceramic roll former is purchased again, the production cost will increase dramatically. Meanwhile, the automation degree is low in the processes of die taking, feeding, roll forming and die releasing.
Therefore, it is necessary to provide a new multifunctional turntable device for ceramic processing to solve the above-mentioned problems.
Disclosure of Invention
The invention aims to solve the technical problem of providing the multifunctional turntable device for ceramic processing, which has the advantages of simple structure, high efficiency and high automation degree.
The invention solves the technical proposal adopted by the technical proposal, a multifunctional turntable device for ceramic processing, which comprises: the rotary table comprises a main body part, a rotary table and a rotary shaft arranged between the main body part and the rotary table, wherein the rotary shaft is fixedly connected with the rotary table, the rotary shaft is in rotary connection with the main body part, eight rotary table manipulators are distributed on the rotary table along the direction of the rotary shaft in an array mode, the eight rotary table manipulators are divided into four groups, the positions of the two groups of rotary table manipulators are respectively in one-to-one correspondence with the positions of the two rolling forming machines, and a lifting cylinder is arranged at the lower end of the main body part.
Preferably, the positions of one of the two groups of rotary table manipulators correspond to the positions of the blank conveying assembly line, and the positions of the other group correspond to the positions of the mud throwing machine.
Preferably, the multifunctional turntable device for ceramic processing further comprises a support, the lifting cylinder is arranged on the support, and the main body part is in sliding connection with the support.
Preferably, the multifunctional turntable device for ceramic processing further comprises a motor mounted on the main body part, and the motor is in driving connection with the rotating shaft.
Preferably, the turntable manipulator includes: the clamping assembly is connected with the clamping cylinder through the connecting plate, and the number of the clamping assembly, the number of the connecting plate and the number of the clamping cylinder are two; the two clamping assemblies are oppositely arranged to form a shape matched with the die and are used for clamping the die.
Preferably, the clamping assembly comprises: the clamping block is fixedly connected with the connecting plate and the clamping plate respectively, and the clamping wheel is arranged on the clamping plate; the clamping wheels on the two clamping plates are oppositely arranged to form a shape matched with the die and are used for clamping the die.
Preferably, the clamping wheel is in a round platform structure.
Preferably, the number of the clamping wheels on one clamping plate is two.
Preferably, one end of the clamping plate, which is close to the clamping wheel, is arc-shaped, and the arc-shaped is matched with the die.
Preferably, the multifunctional turntable device for ceramic processing further comprises a supporting base arranged at the bottom of the bracket, and the supporting base is fixed with the bracket through a threaded connecting piece.
Compared with the prior art, the turntable device realizes automatic die taking, automatic feeding, automatic roll forming and automatic die releasing, and has high automation degree and high working efficiency. Compared with the one-time roll forming of the traditional single-head roll forming machine, the turntable device can roll-form blanks in two dies at one time by utilizing the original single-head roll forming machine equipment, thereby improving the working efficiency nearly doubled and reducing the manufacturing cost. Meanwhile, the turntable device is simple in structure and convenient to manufacture and popularize on a large scale.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a front view of the present invention;
Fig. 3 is a top view of the present invention.
In the figure:
1. The device comprises a main body part, a turntable, a rotating shaft, a turntable manipulator, a lifting cylinder, a bracket, a motor, a supporting base, a clamping assembly, a clamping cylinder, a connecting plate, a 411 clamping block, a 412 clamping plate and a 413 clamping wheel.
Detailed Description
The present invention will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
Referring to fig. 1-3, the present embodiment includes: the rotary table comprises a main body part 1, a rotary table 2 and a rotary shaft 3 arranged between the main body part 1 and the rotary table 2, wherein the rotary shaft 3 is fixedly connected with the rotary table 2, the rotary shaft 3 is rotationally connected with the main body part 1, eight rotary table manipulators 4 are distributed on the rotary table 2 along the direction of the rotary shaft 3 in an array manner, the eight rotary table manipulators 4 are divided into four groups, the positions of the two groups of rotary table manipulators 4 are respectively in one-to-one correspondence with the positions of the two roll forming machines, and a lifting cylinder 5 is arranged at the lower end of the main body part 1. One roll forming machine performs roll forming of one blank, and two roll forming machines perform roll forming of two blanks by means of a turntable device, while the time taken for them is substantially the same. The application improves the production efficiency by nearly one time on the basis of utilizing the original equipment.
The position of one of the rest two groups of turntable manipulators 4 corresponds to the position of the embryo transfer assembly line, so that the turntable manipulators 4 can take and release the molds automatically. The other group of positions correspond to the positions of the mud throwing machine, so that automatic blank throwing of the turntable manipulator 4 is facilitated. And the automation of the embryo production is improved on the whole.
The embodiment also comprises a bracket 6, the lifting cylinder 5 is arranged on the bracket 6, and the main body part 1 is in sliding connection with the bracket 6. When the output end of the lifting cylinder 5 extends upwards, the main body part 1 is driven to slide upwards, and when the output end of the lifting cylinder 5 contracts downwards, the main body part 1 is driven to slide downwards. The setting of lift cylinder 5 is convenient for carousel manipulator 4 to clip or loosen the mould, and carousel manipulator 4 is convenient for shift the mould to next station smoothly on.
The present embodiment further comprises a motor 7 mounted on the main body 1, the motor 7 being in driving connection with the rotation shaft 3. The motor 7 drives the rotation shaft 3 to rotate, thereby driving the turntable manipulator 4 to rotate.
The turntable robot 4 includes: the clamping assembly 41, the clamping air cylinder 42 and the connecting plate 43 are connected with the clamping air cylinder 42 through the connecting plate 43, and the clamping assembly 41, the connecting plate 43 and the clamping air cylinder 42 are two; the two clamping assemblies 41 are arranged opposite to each other and form a shape adapted to the mold for clamping the mold. When the output end of the clamping air cylinder 42 extends forwards, the two clamping assemblies 41 move in the back-to-back direction, and the clamping assemblies 41 release the die; when the output ends of the clamping cylinders 42 retract rearward, the two clamping assemblies 41 move in opposite directions, and the clamping assemblies 41 clamp the mold.
The clamping assembly 41 comprises: the clamping block 411, the clamping plate 412 and the clamping wheel 413, wherein the clamping block 411 is fixedly connected with the connecting plate 43 and the clamping plate 412 respectively, and the clamping wheel 413 is arranged on the clamping plate 412; the clamping wheels 413 on the two clamping plates 412 are arranged opposite to each other to form a shape adapted to the mold, and the four clamping wheels 413 enclose the mold in the middle to clamp the mold.
The clamping wheel 413 has a truncated cone structure. The diameter of the die is big-end-up, the diameter of the round platform is big-end-up, and when the design is favorable for the clamping wheel 413 to clamp the die, the clamping wheel 413 can be more tightly attached to the die, so that the clamping wheel 413 can clamp the die more firmly.
There are two clamping wheels 413 on one clamping plate 412. The two clamping plates 412 have four clamping wheels 413, and the four clamping wheels 413 enclose the mold in the middle, so that the mold can be clamped more stably.
The end of the clamping plate 412, which is close to the clamping wheel 413, is arc-shaped, and the arc-shaped is matched with the die, so that the die can be clamped conveniently.
The embodiment also comprises a support base 8 arranged at the bottom of the bracket 6, and the support base 8 is fixed with the bracket 6 through a threaded connecting piece. The provision of threaded connections facilitates the adjustment of the height of the support base 8 according to ground conditions. The turntable device can be stably installed on the ground.
The working process of the multifunctional rotary table device for ceramic processing provided by the invention is as follows:
1. The blank conveying assembly line conveys two empty molds to the lower part of the turntable device, the output end of the lifting cylinder 5 retracts, and the turntable manipulator 4 moves downwards to clamp the empty molds; then the lifting cylinder 5 pushes upwards to enable the turntable manipulator 4 to move upwards, the turntable 2 starts to rotate, and the empty mould is transferred to the next station, namely the empty mould is transferred to a position corresponding to the mud throwing machine.
2. The mud throwing machine throws blanks into the empty mould. After the two empty molds are fed, the turntable 2 starts to rotate, and the mold with the blank is transferred to a position corresponding to a single-head roll forming machine.
3. The rotary table manipulator 4 places a mould with blanks on a single-head rolling forming machine, the single-head rolling forming machine rolls the blanks in the mould, after the blanks are formed, the rotary table 2 starts to rotate, and the mould is transferred to a position corresponding to the other single-head rolling forming machine.
4. The turntable mechanical arm 4 places another mould with blanks on a single-head rolling forming machine, the single-head rolling forming machine rolls the blanks in the mould, after the blanks are formed, the turntable 2 starts to rotate, and the mould is transferred to a position corresponding to the blank conveying assembly line. After rolling by the two-time single-head rolling forming machine, the blanks in the two dies become blanks.
5. The turntable mechanical arm 4 places two dies with blanks on a blank conveying assembly line, and after the blank conveying assembly line runs, the empty dies are continuously conveyed to the lower part of the turntable device, and the blank of the next round is manufactured again.
The turntable device realizes automatic die taking, automatic feeding, automatic roll forming and automatic die releasing, and has high automation degree and high working efficiency. Compared with the one-time roll forming of the traditional single-end roll forming machine, the turntable device and the single-end roll forming machine can be combined to roll form blanks in two dies at one time, so that the working efficiency is improved by nearly one time, and the manufacturing cost is reduced. Meanwhile, the turntable device is simple in structure and convenient to manufacture and popularize on a large scale.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the invention.
Claims (9)
1. A multi-functional carousel device is used in ceramic processing, characterized in that includes: the rotary table comprises a main body part, a rotary table and a rotary shaft arranged between the main body part and the rotary table, wherein the rotary shaft is fixedly connected with the rotary table, the rotary shaft is in rotary connection with the main body part, eight rotary table manipulators are distributed in an array manner along the direction of the rotary shaft, the eight rotary table manipulators are divided into four groups, the positions of the two groups of rotary table manipulators respectively correspond to the positions of two rolling forming machines one by one, and each rolling forming machine respectively rolls blanks in a die on one group of rotary table manipulators; the lower end of the main body part is provided with a lifting cylinder; the position of one of the rest two groups of turntable manipulators corresponds to the position of the blank conveying assembly line and is used for taking and releasing the die; the other group of positions corresponds to the position of the mud throwing machine and is used for throwing blanks in the empty mould by the mud throwing machine.
2. The multifunctional rotary table device for ceramic processing according to claim 1, further comprising a bracket, wherein the bracket is in sliding connection with the main body, and the lifting cylinder is mounted on the bracket.
3. The multi-purpose turntable device for ceramic processing according to claim 2, further comprising a motor mounted on the main body portion, the motor being drivingly connected to the rotary shaft.
4. The multi-purpose turntable device for ceramic processing according to claim 3, wherein the turntable robot comprises: the clamping assembly is connected with the clamping cylinder through the connecting plate, and the number of the clamping assembly, the number of the connecting plate and the number of the clamping cylinder are two; the two clamping assemblies are oppositely arranged to form a shape matched with the die and are used for clamping the die.
5. The multi-purpose turntable device for ceramic processing according to claim 4, wherein the clamping assembly comprises: the clamping block is fixedly connected with the connecting plate and the clamping plate respectively, and the clamping wheel is arranged on the clamping plate; the clamping wheels on the two clamping plates are oppositely arranged to form a shape matched with the die and are used for clamping the die.
6. The multifunctional rotary table device for ceramic processing according to claim 5, wherein the clamping wheel has a circular truncated cone structure.
7. The multi-purpose turntable device for ceramic processing according to claim 6, wherein the number of the clamping wheels on one clamping plate is two.
8. The multifunctional rotary table device for ceramic processing according to claim 7, wherein one end of the clamping plate, which is close to the clamping wheel, is arc-shaped, and the arc-shaped is matched with the die.
9. The multifunctional rotary table device for ceramic processing according to claim 8, further comprising a support base provided at the bottom of the bracket, wherein the support base is fixed to the bracket by a screw connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910806969.0A CN110614700B (en) | 2019-08-30 | 2019-08-30 | Ceramic processing is with multi-functional carousel device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910806969.0A CN110614700B (en) | 2019-08-30 | 2019-08-30 | Ceramic processing is with multi-functional carousel device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110614700A CN110614700A (en) | 2019-12-27 |
| CN110614700B true CN110614700B (en) | 2024-06-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910806969.0A Active CN110614700B (en) | 2019-08-30 | 2019-08-30 | Ceramic processing is with multi-functional carousel device |
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| CN (1) | CN110614700B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110480798A (en) * | 2019-08-31 | 2019-11-22 | 湖南高峰陶瓷制造有限公司 | A kind of ceramic idiosome molding automatic assembly line |
| CN111805705B (en) * | 2020-06-18 | 2021-11-16 | 江苏西查建设工程有限公司 | Porcelain processing is with happy dish making devices |
| CN114474314B (en) * | 2021-12-31 | 2024-04-30 | 广东明泰盛陶瓷有限公司 | Ceramic roller press with multi-rotating-head switching function |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103171029A (en) * | 2013-04-18 | 2013-06-26 | 广西北流市智宇陶瓷自动化设备有限公司 | Rotating disc type automatic ceramic roll forming system |
| CN203611337U (en) * | 2013-09-26 | 2014-05-28 | 邓刚锋 | Mechanical arm device |
| CN205766725U (en) * | 2016-05-21 | 2016-12-07 | 曲靖珠源瓷业有限公司 | A kind of porcelain base automatic rolling forming device |
| CN211762281U (en) * | 2019-08-30 | 2020-10-27 | 湖南高峰陶瓷制造有限公司 | Multifunctional turntable device for ceramic processing |
-
2019
- 2019-08-30 CN CN201910806969.0A patent/CN110614700B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103171029A (en) * | 2013-04-18 | 2013-06-26 | 广西北流市智宇陶瓷自动化设备有限公司 | Rotating disc type automatic ceramic roll forming system |
| CN203611337U (en) * | 2013-09-26 | 2014-05-28 | 邓刚锋 | Mechanical arm device |
| CN205766725U (en) * | 2016-05-21 | 2016-12-07 | 曲靖珠源瓷业有限公司 | A kind of porcelain base automatic rolling forming device |
| CN211762281U (en) * | 2019-08-30 | 2020-10-27 | 湖南高峰陶瓷制造有限公司 | Multifunctional turntable device for ceramic processing |
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| CN110614700A (en) | 2019-12-27 |
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