CN110613025A - High-oil-loading microcapsule powder and preparation method thereof - Google Patents
High-oil-loading microcapsule powder and preparation method thereof Download PDFInfo
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- CN110613025A CN110613025A CN201910964343.2A CN201910964343A CN110613025A CN 110613025 A CN110613025 A CN 110613025A CN 201910964343 A CN201910964343 A CN 201910964343A CN 110613025 A CN110613025 A CN 110613025A
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- microcapsule powder
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- 239000003094 microcapsule Substances 0.000 title claims abstract description 36
- 239000000843 powder Substances 0.000 title claims abstract description 32
- 238000011068 loading method Methods 0.000 title claims abstract description 17
- 238000002360 preparation method Methods 0.000 title abstract description 10
- 238000003756 stirring Methods 0.000 claims abstract description 26
- 239000007787 solid Substances 0.000 claims abstract description 17
- 239000007788 liquid Substances 0.000 claims abstract description 16
- 238000001694 spray drying Methods 0.000 claims abstract description 13
- 150000001720 carbohydrates Chemical class 0.000 claims abstract description 12
- 239000004519 grease Substances 0.000 claims abstract description 12
- 102000004169 proteins and genes Human genes 0.000 claims abstract description 12
- 108090000623 proteins and genes Proteins 0.000 claims abstract description 12
- 238000010008 shearing Methods 0.000 claims abstract description 11
- 239000003995 emulsifying agent Substances 0.000 claims abstract description 9
- 239000002994 raw material Substances 0.000 claims abstract description 3
- 235000019198 oils Nutrition 0.000 claims description 40
- 239000000463 material Substances 0.000 claims description 17
- 238000010438 heat treatment Methods 0.000 claims description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 16
- DLRVVLDZNNYCBX-UHFFFAOYSA-N Polydextrose Polymers OC1C(O)C(O)C(CO)OC1OCC1C(O)C(O)C(O)C(O)O1 DLRVVLDZNNYCBX-UHFFFAOYSA-N 0.000 claims description 14
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 14
- 229930195729 fatty acid Natural products 0.000 claims description 14
- 239000000194 fatty acid Substances 0.000 claims description 14
- 239000006188 syrup Substances 0.000 claims description 13
- 235000020357 syrup Nutrition 0.000 claims description 13
- 102000011632 Caseins Human genes 0.000 claims description 12
- 108010076119 Caseins Proteins 0.000 claims description 12
- JBYXPOFIGCOSSB-GOJKSUSPSA-N 9-cis,11-trans-octadecadienoic acid Chemical compound CCCCCC\C=C\C=C/CCCCCCCC(O)=O JBYXPOFIGCOSSB-GOJKSUSPSA-N 0.000 claims description 10
- 229940108924 conjugated linoleic acid Drugs 0.000 claims description 10
- OYHQOLUKZRVURQ-IXWMQOLASA-N linoleic acid Natural products CCCCC\C=C/C\C=C\CCCCCCCC(O)=O OYHQOLUKZRVURQ-IXWMQOLASA-N 0.000 claims description 10
- 235000018102 proteins Nutrition 0.000 claims description 10
- 239000007864 aqueous solution Substances 0.000 claims description 9
- UFTFJSFQGQCHQW-UHFFFAOYSA-N triformin Chemical compound O=COCC(OC=O)COC=O UFTFJSFQGQCHQW-UHFFFAOYSA-N 0.000 claims description 9
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 claims description 8
- 239000008103 glucose Substances 0.000 claims description 8
- 229920001353 Dextrin Polymers 0.000 claims description 7
- 239000004375 Dextrin Substances 0.000 claims description 7
- 229920001100 Polydextrose Polymers 0.000 claims description 7
- 235000019425 dextrin Nutrition 0.000 claims description 7
- 235000013856 polydextrose Nutrition 0.000 claims description 7
- 239000001259 polydextrose Substances 0.000 claims description 7
- 229940035035 polydextrose Drugs 0.000 claims description 7
- -1 sucrose fatty acid ester Chemical class 0.000 claims description 7
- 229930006000 Sucrose Natural products 0.000 claims description 6
- 239000005018 casein Substances 0.000 claims description 6
- BECPQYXYKAMYBN-UHFFFAOYSA-N casein, tech. Chemical compound NCCCCC(C(O)=O)N=C(O)C(CC(O)=O)N=C(O)C(CCC(O)=N)N=C(O)C(CC(C)C)N=C(O)C(CCC(O)=O)N=C(O)C(CC(O)=O)N=C(O)C(CCC(O)=O)N=C(O)C(C(C)O)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=O)N=C(O)C(CCC(O)=O)N=C(O)C(COP(O)(O)=O)N=C(O)C(CCC(O)=N)N=C(O)C(N)CC1=CC=CC=C1 BECPQYXYKAMYBN-UHFFFAOYSA-N 0.000 claims description 6
- 235000021240 caseins Nutrition 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 6
- 229940080237 sodium caseinate Drugs 0.000 claims description 6
- 239000005720 sucrose Substances 0.000 claims description 6
- 240000008042 Zea mays Species 0.000 claims description 5
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 claims description 5
- 235000002017 Zea mays subsp mays Nutrition 0.000 claims description 5
- 235000005822 corn Nutrition 0.000 claims description 5
- YZNWXXJZEDHRKB-UHFFFAOYSA-N octadecyl 2-hydroxypropanoate;sodium Chemical compound [Na].CCCCCCCCCCCCCCCCCCOC(=O)C(C)O YZNWXXJZEDHRKB-UHFFFAOYSA-N 0.000 claims description 3
- 229920002774 Maltodextrin Polymers 0.000 claims description 2
- 239000005913 Maltodextrin Substances 0.000 claims description 2
- 235000006484 Paeonia officinalis Nutrition 0.000 claims description 2
- 244000170916 Paeonia officinalis Species 0.000 claims description 2
- 102000007544 Whey Proteins Human genes 0.000 claims description 2
- 108010046377 Whey Proteins Proteins 0.000 claims description 2
- FTSSQIKWUOOEGC-RULYVFMPSA-N fructooligosaccharide Chemical compound OC[C@H]1O[C@@](CO)(OC[C@@]2(OC[C@@]3(OC[C@@]4(OC[C@@]5(OC[C@@]6(OC[C@@]7(OC[C@@]8(OC[C@@]9(OC[C@@]%10(OC[C@@]%11(O[C@H]%12O[C@H](CO)[C@@H](O)[C@H](O)[C@H]%12O)O[C@H](CO)[C@@H](O)[C@@H]%11O)O[C@H](CO)[C@@H](O)[C@@H]%10O)O[C@H](CO)[C@@H](O)[C@@H]9O)O[C@H](CO)[C@@H](O)[C@@H]8O)O[C@H](CO)[C@@H](O)[C@@H]7O)O[C@H](CO)[C@@H](O)[C@@H]6O)O[C@H](CO)[C@@H](O)[C@@H]5O)O[C@H](CO)[C@@H](O)[C@@H]4O)O[C@H](CO)[C@@H](O)[C@@H]3O)O[C@H](CO)[C@@H](O)[C@@H]2O)[C@@H](O)[C@@H]1O FTSSQIKWUOOEGC-RULYVFMPSA-N 0.000 claims description 2
- 229940107187 fructooligosaccharide Drugs 0.000 claims description 2
- DLRVVLDZNNYCBX-RTPHMHGBSA-N isomaltose Chemical compound O[C@@H]1[C@@H](O)[C@H](O)[C@@H](CO)O[C@@H]1OC[C@@H]1[C@@H](O)[C@H](O)[C@@H](O)C(O)O1 DLRVVLDZNNYCBX-RTPHMHGBSA-N 0.000 claims description 2
- 229940035034 maltodextrin Drugs 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 claims description 2
- 229920001542 oligosaccharide Polymers 0.000 claims description 2
- 229940071440 soy protein isolate Drugs 0.000 claims description 2
- 235000015112 vegetable and seed oil Nutrition 0.000 claims description 2
- 235000021119 whey protein Nutrition 0.000 claims description 2
- 235000003935 Hippophae Nutrition 0.000 claims 1
- 241000229143 Hippophae Species 0.000 claims 1
- 239000000839 emulsion Substances 0.000 abstract description 5
- 238000000034 method Methods 0.000 abstract description 4
- 238000009776 industrial production Methods 0.000 abstract description 2
- 235000013361 beverage Nutrition 0.000 abstract 1
- 235000013305 food Nutrition 0.000 abstract 1
- 235000013376 functional food Nutrition 0.000 abstract 1
- 235000012054 meals Nutrition 0.000 abstract 1
- 239000008267 milk Substances 0.000 abstract 1
- 235000013336 milk Nutrition 0.000 abstract 1
- 210000004080 milk Anatomy 0.000 abstract 1
- 235000020166 milkshake Nutrition 0.000 abstract 1
- 239000003921 oil Substances 0.000 description 32
- 235000014633 carbohydrates Nutrition 0.000 description 6
- 235000019498 Walnut oil Nutrition 0.000 description 5
- 238000001514 detection method Methods 0.000 description 5
- 235000019197 fats Nutrition 0.000 description 5
- 229940080352 sodium stearoyl lactylate Drugs 0.000 description 5
- ODFAPIRLUPAQCQ-UHFFFAOYSA-M sodium stearoyl lactylate Chemical compound [Na+].CCCCCCCCCCCCCCCCCC(=O)OC(C)C(=O)OC(C)C([O-])=O ODFAPIRLUPAQCQ-UHFFFAOYSA-M 0.000 description 5
- 239000008170 walnut oil Substances 0.000 description 5
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 229920000881 Modified starch Polymers 0.000 description 3
- 239000004368 Modified starch Substances 0.000 description 3
- 235000019426 modified starch Nutrition 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 238000005303 weighing Methods 0.000 description 3
- GUOCOOQWZHQBJI-UHFFFAOYSA-N 4-oct-7-enoxy-4-oxobutanoic acid Chemical compound OC(=O)CCC(=O)OCCCCCCC=C GUOCOOQWZHQBJI-UHFFFAOYSA-N 0.000 description 2
- 102000004407 Lactalbumin Human genes 0.000 description 2
- 108090000942 Lactalbumin Proteins 0.000 description 2
- 108010073771 Soybean Proteins Proteins 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 239000003208 petroleum Substances 0.000 description 2
- 229940080313 sodium starch Drugs 0.000 description 2
- 235000019710 soybean protein Nutrition 0.000 description 2
- 239000006228 supernatant Substances 0.000 description 2
- LDVVTQMJQSCDMK-UHFFFAOYSA-N 1,3-dihydroxypropan-2-yl formate Chemical compound OCC(CO)OC=O LDVVTQMJQSCDMK-UHFFFAOYSA-N 0.000 description 1
- IQUPABOKLQSFBK-UHFFFAOYSA-N 2-nitrophenol Chemical compound OC1=CC=CC=C1[N+]([O-])=O IQUPABOKLQSFBK-UHFFFAOYSA-N 0.000 description 1
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical compound [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 description 1
- 241000195493 Cryptophyta Species 0.000 description 1
- 240000000950 Hippophae rhamnoides Species 0.000 description 1
- 235000003145 Hippophae rhamnoides Nutrition 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 229910052740 iodine Inorganic materials 0.000 description 1
- 239000011630 iodine Substances 0.000 description 1
- 150000002632 lipids Chemical class 0.000 description 1
- 238000010907 mechanical stirring Methods 0.000 description 1
- 229940057917 medium chain triglycerides Drugs 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 235000015097 nutrients Nutrition 0.000 description 1
- 235000008390 olive oil Nutrition 0.000 description 1
- 239000004006 olive oil Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 230000001766 physiological effect Effects 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000001291 vacuum drying Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23D—EDIBLE OILS OR FATS, e.g. MARGARINES, SHORTENINGS, COOKING OILS
- A23D9/00—Other edible oils or fats, e.g. shortenings, cooking oils
- A23D9/007—Other edible oils or fats, e.g. shortenings, cooking oils characterised by ingredients other than fatty acid triglycerides
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23D—EDIBLE OILS OR FATS, e.g. MARGARINES, SHORTENINGS, COOKING OILS
- A23D9/00—Other edible oils or fats, e.g. shortenings, cooking oils
- A23D9/02—Other edible oils or fats, e.g. shortenings, cooking oils characterised by the production or working-up
- A23D9/04—Working-up
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P10/00—Shaping or working of foodstuffs characterised by the products
- A23P10/20—Agglomerating; Granulating; Tabletting
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P10/00—Shaping or working of foodstuffs characterised by the products
- A23P10/30—Encapsulation of particles, e.g. foodstuff additives
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
Abstract
The invention belongs to the technical field of oil microencapsulation, and particularly relates to high oil-loading microcapsule powder and a preparation method thereof. The technical scheme is that grease, protein, emulsifier and carbohydrate are used as raw materials; dissolving protein and emulsifier, adding oil, shearing, homogenizing, adding dissolved carbohydrate liquid, stirring, and spray drying to obtain microcapsule powder with surface oil content not higher than 5%. The invention has high oil loading rate, stable emulsion and simple process, and is suitable for industrial production. The microcapsule powder can be used as food alone or added into concocted milk powder, solid beverage, meal replacement milk shake and functional food.
Description
Technical Field
The invention belongs to the technical field of oil microencapsulation, and particularly relates to high oil-loading microcapsule powder and a preparation method thereof.
Background
The grease is not beneficial to storage, transportation and use due to the unique physical and chemical properties, and particularly, the grease has functional physiological activity. By microencapsulation technology, liquid or semisolid grease is converted into powder, so that on one hand, the grease can be well protected from damage of light, oxygen and the like, and on the other hand, the grease can be greatly conveniently applied to powder products.
The oil loading of the traditional microcapsule embedding technology is basically 10-50 percent (weight percentage). With the market development and the improvement of customer requirements, the traditional microcapsule embedding technology with low oil loading capacity cannot meet the market requirements, and is particularly characterized by emulsion layering and high surface oil (greater than or equal to 5%). For example, medium chain triglycerides, conjugated linoleic acid, OPO oil and walnut oil, etc., all require a microcapsule embedding technology with an oil loading rate of more than 50% to meet the market development demand.
The problems of the existing microcapsule embedding technology with high oil loading capacity include that when the emulsion made by the wall material system is subjected to heat preservation spray drying at the temperature of more than 45 ℃, the emulsion can be demulsified after one hour, which brings great pressure to continuous production, for example, a conjugated linoleic acid glyceride microcapsule powder with the application number of 201810772425.2 and a preparation method thereof, and a high-content medium chain triglyceride powdered oil with the application number of 201410216771.4 and a preparation method thereof, the modified starch is used as a wall material, and the micromolecule carbohydrate is used as a filling agent for embedding treatment; in addition, the product prepared by the wall material system has poor oxidation stability. The application number is 201410598018.6 a preparation method of a high oil-loading nutrient lipid microcapsule powder which can tolerate mechanical stirring, protein wall materials are dissolved, PH regulator is added, the reaction is carried out for 0.5 to 4 hours at the temperature of 40 to 70 ℃, the time of wall material pretreatment is too long, which is not beneficial to actual production, and in addition, the protein is easy to brown under the high temperature condition, which causes the product color to be darker. Application No. 201310536076.1A DHA algae oil microcapsule powder with high oil-carrying capacity and its preparation method, wherein the oil-carrying capacity is 33-50%, and the oil-carrying capacity is at a low level.
Disclosure of Invention
In order to overcome the technical defects, the invention provides high oil-loading microcapsule powder and a preparation method thereof.
The technical scheme of the invention is as follows: the high oil-loading microcapsule powder comprises the following raw materials in percentage by mass:
45-80% of grease, 4-10% of protein, 0.5-2% of emulsifier and 8-50.5% of carbohydrate.
More preferably, the oil and fat is one or a mixture of several of medium chain triglyceride (MCT oil and fat), conjugated linoleic acid, 1, 3-dioleic acid-2-palmitic acid glyceride (OPO oil and fat), walnut oil, olive oil, sea buckthorn oil, peony seed oil and the like.
In a further preferable mode, the protein is one or a mixture of more of sodium caseinate, casein, whey protein, soy protein isolate and the like.
In a further preferable mode, the emulsifier is one or a mixture of more of mono-diglycerol fatty acid ester, sodium stearyl lactate and sucrose fatty acid ester.
In a further preferable mode, the carbohydrate is one or a mixture of more of glucose syrup, maltodextrin, polydextrose, resistant dextrin, solid corn syrup, fructo-oligosaccharide, lacto-oligosaccharide, isomaltooligosaccharide and the like.
The preparation method of the high oil-loading microcapsule powder comprises the following steps:
(1) dissolving the protein and the emulsifier in water of 40-80 ℃, and preserving the temperature for 20-50 minutes for later use;
(2) dissolving the carbohydrate in water to obtain liquid with solid content of 65-75%, heating to 40-80 deg.C, and holding for 20-50 min;
(3) heating the grease to 40-80 ℃, and preserving the heat for 10-30 minutes for later use;
(4) slowly adding the grease in the step (3) into the aqueous solution in the step (1) under the condition of stirring, uniformly stirring, shearing for 5-20 minutes at 4000-10000 r/min, and homogenizing for 2-4 times;
(5) adding the carbohydrate liquid obtained in the step (2) into the step (4), uniformly stirring, and then controlling the temperature of the materials at 40-50 ℃ for spray drying to obtain microcapsule powder.
Compared with the prior art, the invention has the following advantages:
1. the oil loading rate is high, and compared with the traditional microcapsule technology, the maximum oil loading of the microcapsule disclosed by the invention can reach 80%.
2. Compared with modified starch wall materials, the emulsion made by the protein wall material is more stable, which lays a good foundation for later spray drying and quality stability.
3. Simple process and is suitable for industrial production.
4. In the research process, the invention discovers that according to the prior high oil-loading microcapsule technology: mixing protein or modified starch wall material, emulsifier and carbohydrate filler, dissolving to form emulsified phase, adding oil, shearing, homogenizing, spray drying to obtain microcapsule powder with surface oil of more than 5%. The surface oil of the invention can be less than or equal to 5 percent, and the microcapsule powder obtained by the method has better solubility.
DETAILED DESCRIPTION OF EMBODIMENT (S) OF INVENTION
Example 1
(1) 45kg of conjugated linoleic acid, 4kg of lactalbumin, 0.5kg of mono-diglycerol fatty acid ester and 50.5kg of solid glucose syrup are weighed.
(2) Dissolving lactalbumin and mono-diglycerol fatty acid ester in 100kg water at 40 deg.C, and keeping the temperature for 50 min.
(3) Adding 16.83kg water into solid glucose syrup, dissolving into liquid with solid content of 75%, heating to 40 deg.C, and maintaining for 50 min.
(4) Heating the conjugated linoleic acid to 40 ℃, and preserving the temperature for 30 minutes for later use.
(5) Slowly adding the conjugated linoleic acid in the step (4) into the aqueous solution in the step (2) under the condition of stirring, uniformly stirring, shearing at 4000r/min for 20 minutes, and homogenizing for 2 times.
(6) And (4) adding the glucose syrup liquid obtained in the step (3) into the step (5), uniformly stirring, and then controlling the temperature of the material at 40 ℃ for spray drying to obtain microcapsule powder. The surface oil of the paint is 0.85 percent through detection.
Example 2
(1) Weighing 80kg of medium-chain triglyceride, 10kg of sodium caseinate, 2kg of sodium stearoyl lactylate and 8kg of polydextrose.
(2) Sodium caseinate and sodium stearoyl lactylate are dissolved in 100kg of water at 80 ℃ and are kept warm for 20 minutes for later use.
(3) Adding 4.3kg of water into polydextrose, dissolving into liquid with 65% of solid content, heating to 80 ℃, and preserving heat for 20 minutes for later use.
(4) Heating medium chain triglyceride to 80 deg.C, and keeping the temperature for 10 min.
(5) Slowly adding the medium chain triglyceride in the step (4) into the aqueous solution in the step (2) under stirring, uniformly stirring, shearing at 10000r/min for 5 minutes, and homogenizing for 4 times.
(6) And (4) adding the polydextrose liquid obtained in the step (3) into the step (5), uniformly stirring, and then controlling the temperature of the material at 50 ℃ for spray drying to obtain microcapsule powder. The detection shows that the surface oil is 3.67 percent
Example 3
(1) 60kg of 1, 3-dioleic acid-2-palmitic acid glyceride, 7kg of casein, 1kg of sucrose fatty acid ester and 32kg of resistant dextrin are weighed.
(2) Dissolving casein and sucrose fatty acid ester in 100kg of water at 60 deg.C, and keeping the temperature for 35 min.
(3) Dissolving the resistant dextrin into 13.7kg of water to form liquid with solid content of 70%, heating to 60 ℃, and preserving heat for 30 minutes for later use.
(4) Heating 1, 3-dioleic acid-2-palmitic acid glyceride to 60 ℃, and preserving heat for 20 minutes for later use.
(5) Slowly adding the OPO oil and fat in the step (4) into the aqueous solution in the step (2) under the condition of stirring, uniformly stirring, shearing at 7000r/min for 10 minutes, and homogenizing for 3 times.
(6) And (4) adding the resistant dextrin liquid obtained in the step (3) into the step (5), uniformly stirring, and then controlling the temperature of the material at 45 ℃ for spray drying to obtain microcapsule powder. The detection shows that the surface oil is 1.56 percent
Example 4
(1) 70kg of walnut oil, 7kg of soybean protein isolate, 0.5kg of mono-diglycerol fatty acid ester, 0.5kg of sodium stearoyl lactylate and 22kg of solid corn syrup are weighed.
(2) Dissolving soybean protein isolate, monoglyceride, diglyceride fatty acid ester and sodium stearyl lactate in 100kg of water at 70 ℃, and keeping the temperature for 40 minutes for later use.
(3) Adding water into solid corn syrup 9.4kg, dissolving into liquid with solid content of 70%, heating to 70 deg.C, and maintaining the temperature for 40 min.
(4) Heating the walnut oil to 70 ℃, and preserving the heat for 20 minutes for later use.
(5) Slowly adding the walnut oil in the step (4) into the aqueous solution in the step (2) under the condition of stirring, uniformly stirring, shearing at 7000r/min for 10 minutes, and then homogenizing for 3 times.
(6) And (4) adding the solid corn syrup liquid obtained in the step (3) into the step (5), uniformly stirring, and then controlling the temperature of the material at 50 ℃ for spray drying to obtain microcapsule powder. The surface oil was found to be 2.36%.
To further illustrate the difference between the surface oil of the present invention and the prior art, 3 comparative examples are shown to illustrate the difference between the two.
Comparative example 1
(1) 45kg of conjugated linoleic acid, 4kg of sodium starch octenylsuccinate, 0.5kg of mono-diglycerol fatty acid ester and 50.5kg of solid glucose syrup are weighed.
(2) Sodium starch octenylsuccinate and mono-diglycerol fatty acid ester are dissolved in 100kg of water at 40 ℃ and are kept warm for 50 minutes for later use.
(3) Adding 16.83kg water into solid glucose syrup, dissolving into liquid with solid content of 75%, heating to 40 deg.C, and maintaining for 50 min.
(4) Heating the conjugated linoleic acid to 40 ℃, and preserving the temperature for 30 minutes for later use.
(5) Slowly adding the conjugated linoleic acid in the step (4) into the aqueous solution in the step (2) under the condition of stirring, uniformly stirring, shearing at 4000r/min for 20 minutes, and homogenizing for 2 times.
(6) And (4) adding the glucose syrup liquid obtained in the step (3) into the step (5), uniformly stirring, and then controlling the temperature of the material at 40 ℃ for spray drying to obtain microcapsule powder. The surface oil was found to be 25.62%.
Comparative example 2
(1) 60kg of 1, 3-dioleic acid-2-palmitic acid glyceride, 7kg of casein, 1kg of sucrose fatty acid ester and 32kg of resistant dextrin are weighed.
(2) Dissolving casein, sucrose fatty acid ester and resistant dextrin in 100kg of water at 60 ℃, and preserving the temperature for 35 minutes for later use.
(3) Heating 1, 3-dioleic acid-2-palmitic acid glyceride to 60 ℃, and preserving heat for 20 minutes for later use.
(4) Slowly adding the OPO oil and fat in the step (3) into the aqueous solution in the step (2) under the condition of stirring, uniformly stirring, shearing at 7000r/min for 10 minutes, and homogenizing for 3 times. Then the temperature of the materials is controlled at 45 ℃ for spray drying, and microcapsule powder is prepared. The surface oil of the oil is 17.89 percent through detection.
Comparative example 3
(1) Weighing 80kg of medium-chain triglyceride, 10kg of sodium caseinate, 2kg of sodium stearoyl lactylate and 8kg of polydextrose.
(2) Dissolving sodium caseinate, sodium stearoyl lactylate and polydextrose in 100kg of water at 80 ℃ and keeping the temperature for 20 minutes for later use.
(3) Heating medium chain triglyceride to 80 deg.C, and keeping the temperature for 10 min.
(4) Slowly adding the medium chain triglyceride in the step (3) into the aqueous solution in the step (2) under stirring, uniformly stirring, shearing at 10000r/min for 5 minutes, and homogenizing for 4 times. Then the temperature of the materials is controlled at 50 ℃ for spray drying, and microcapsule powder is prepared. The surface oil was found to be 28.64%.
The detection method of the surface-attached oil comprises the following steps: weighing 50g of sample into a 250mL iodine measuring flask, adding 100mL of petroleum ether, shaking for 1min, standing for layering, and filtering the supernatant into a constant-weight flat-bottom flask. Then adding 100mL of petroleum ether, shaking for 1min, standing for layering, and filtering the supernatant into a flat-bottomed flask. The flat-bottomed flask was placed on a rotary evaporator, desolventized to dryness at 60 ℃ and then placed in a vacuum drying oven, dried at 60 ℃ for 4 hours, then cooled to room temperature in a desiccator, and weighed (m 1).
In the formula:
x-surface oil content,%;
m1-mass of dried flat-bottomed flask and surface oil, g;
m0mass of the constant-weight back-flat flask, g;
m-sample mass, g.
Claims (6)
1. The high oil-loading microcapsule powder is characterized by comprising the following raw materials in percentage by mass:
45-80% of grease, 4-10% of protein, 0.5-2% of emulsifier and 8-50.5% of carbohydrate.
2. The oil-loaded microcapsule powder according to claim 1, wherein: the oil is one or more of medium chain triglyceride (MCT oil), conjugated linoleic acid, 1, 3-dioleic acid-2-palmitic acid glyceride (OPO oil), oleum Juglandis, oleum Olivarum, oleum Hippophae, and peony seed oil.
3. The oil-loaded microcapsule powder according to claim 1, wherein: the protein is one or a mixture of more of sodium caseinate, casein, whey protein, soy protein isolate and the like.
4. The oil-loaded microcapsule powder according to claim 1, wherein: the emulsifier is one or a mixture of more of mono-diglycerol fatty acid ester, sodium stearyl lactate and sucrose fatty acid ester.
5. The oil-loaded microcapsule powder according to claim 1, wherein: the carbohydrate is one or more of glucose syrup, maltodextrin, polydextrose, resistant dextrin, solid corn syrup, fructo-oligosaccharide, lacto-oligosaccharide, and isomaltooligosaccharide.
6. A process for preparing the oil-rich microcapsule powder according to any one of claims 1 to 5, comprising the steps of:
(1) dissolving the protein and the emulsifier in water of 40-80 ℃, and preserving the temperature for 20-50 minutes for later use;
(2) dissolving the carbohydrate in water to obtain liquid with solid content of 65-75%, heating to 40-80 deg.C, and holding for 20-50 min;
(3) heating the grease to 40-80 ℃, and preserving the heat for 10-30 minutes for later use;
(4) slowly adding the grease in the step (3) into the aqueous solution in the step (1) under the condition of stirring, uniformly stirring, shearing for 5-20 minutes at 4000-10000 r/min, and homogenizing for 2-4 times;
(5) adding the carbohydrate liquid obtained in the step (2) into the step (4), uniformly stirring, and then controlling the temperature of the materials at 40-50 ℃ for spray drying to obtain microcapsule powder.
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CN115299498A (en) * | 2022-07-13 | 2022-11-08 | 华中农业大学 | Preparation method of high-stability OPL microcapsule powder for infant formula powder |
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