CN110604745B - Method for producing platelet dry powder - Google Patents

Method for producing platelet dry powder Download PDF

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CN110604745B
CN110604745B CN201810615278.8A CN201810615278A CN110604745B CN 110604745 B CN110604745 B CN 110604745B CN 201810615278 A CN201810615278 A CN 201810615278A CN 110604745 B CN110604745 B CN 110604745B
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platelet
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aqueous solution
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calcium
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CN110604745A (en
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林士闳
林士斌
谢健兴
谢羽洁
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Rongkun Hang Biotechnology Co ltd
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K35/00Medicinal preparations containing materials or reaction products thereof with undetermined constitution
    • A61K35/12Materials from mammals; Compositions comprising non-specified tissues or cells; Compositions comprising non-embryonic stem cells; Genetically modified cells
    • A61K35/14Blood; Artificial blood
    • A61K35/19Platelets; Megacaryocytes
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/14Particulate form, e.g. powders, Processes for size reducing of pure drugs or the resulting products, Pure drug nanoparticles
    • A61K9/141Intimate drug-carrier mixtures characterised by the carrier, e.g. ordered mixtures, adsorbates, solid solutions, eutectica, co-dried, co-solubilised, co-kneaded, co-milled, co-ground products, co-precipitates, co-evaporates, co-extrudates, co-melts; Drug nanoparticles with adsorbed surface modifiers
    • A61K9/143Intimate drug-carrier mixtures characterised by the carrier, e.g. ordered mixtures, adsorbates, solid solutions, eutectica, co-dried, co-solubilised, co-kneaded, co-milled, co-ground products, co-precipitates, co-evaporates, co-extrudates, co-melts; Drug nanoparticles with adsorbed surface modifiers with inorganic compounds

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Abstract

A method of manufacturing a platelet dry powder, comprising: obtaining a platelet-containing plasma fluid, wherein the plasma fluid has substantially been depleted of red blood cells; preparing 0.00001-0.03M calcium ion compound aqueous solution; a small amount of this serum was taken at 1: 2-1: 200, adding the mixture into the aqueous solution of the calcium ion compound, and uniformly mixing to form a mixed solution; 1, the method comprises the following steps: 1to 1:50, adding the mixed solution into the plasma solution, and uniformly mixing to form mixed blood slurry; centrifugally separating the mixed blood serum to obtain platelet wet powder; and drying the platelet wet powder to obtain platelet dry powder.

Description

Method for producing platelet dry powder
Technical Field
The present invention relates to a method for producing a platelet dry powder, and more particularly, to a method for producing a platelet dry powder by using calcium ions (an aqueous solution of a calcium ion compound).
Background
Platelets contain a variety of different growth factors that promote cell proliferation, differentiation, and tissue remodeling and repair. Platelets have wide application in sports injuries, dentistry, orthopedics, and orthopedics. At present, the long-term preservation of the platelets still has problems, the time for which the platelet products are preserved in the environment of 22 ℃ of a blood bank is usually only 3-7 days, and the cold preservation (4 ℃) reduces the pollution probability of the platelet products to a certain extent, but leads to the cold injury of the platelets and shortens the service life of the platelets.
Therefore, some people make platelets into platelet dry powder, so that the shelf life of the platelets can be prolonged. Techniques for preparing platelet dry powder, see, for example, taiwan patent nos. I300806, I270375, 201004659, 200526680, U.S. patent nos. 7,659,052, 6,060,233, 5,736,313, 5,589,462, but either the methods or platelet cells are unprotected, so that most of the platelet cells in the process have been ruptured, causing the growth factors in the cells to be easily spoiled, such as U.S. patent No. 5,589,462; or poor protection, significantly lower platelet function, for example: us 6,060,233, 5,736,313 announces patents; or the protective agent is not easy to obtain, the dosage is not easy to control, the cost is extremely high, the process control is not easy or the cost is extremely high, and the like, such as I300806, I270375 published patent application, taiwan 201004659 and 200526680 published patent application and U.S. 7,659,052 published patent application, and the process disclosed by TW-I270375 published patent application is taken as an example, thrombin (thrombin) is used for protecting platelet cells, but the thrombin is usually different in sources (human, cow, pig..and the like), the activity variation is extremely large, and Sigma-Aldrich products are taken as examples, and human thrombin (human thrombin) is taken as an example: t1063 is >2800NIH units/mg (hereinafter abbreviated as units/mg), T7572 is 50 to 300NIH units/mg, bovine thrombin (bovine thrombin): t9549 is 1500-2500 NIH units/mg and T6200 is 40-300 NIH units/mg, so that the process control is not easy; furthermore, the stability is not high and therefore it is necessary to store it at low temperature, for example, T9326 at a storage temperature of-70 ℃. Also, as in TW-I480066, ADP is used to protect platelet cells, but ADP is expensive and causes platelet aggregation easily, so that the separation step must be completed in a short time, otherwise, platelet aggregation is difficult to separate.
Disclosure of Invention
An object of the present invention is to provide a method for producing platelet dry powder.
Another object of the present invention is to provide a method for producing a platelet dry powder using calcium ions (an aqueous solution of a calcium ion compound).
It is still another object of the present invention to provide a method for producing a platelet dry powder by using the step of indirectly adding calcium ions (an aqueous solution of a calcium ion compound).
A method of manufacturing a platelet dry powder, comprising: obtaining a platelet-containing plasma fluid, wherein the plasma fluid has substantially been depleted of red blood cells; preparing 0.00001-0.03M calcium ion compound aqueous solution; a small amount of this serum was taken at 1: 2-1: 200, adding the mixture into the aqueous solution of the calcium ion compound, and uniformly mixing to form a mixed solution; 1, the method comprises the following steps: 1to 1:50, adding the mixed solution into the plasma solution, and uniformly mixing to form mixed blood slurry; centrifugally separating the mixed blood serum to obtain platelet wet powder; and drying the platelet wet powder to obtain platelet dry powder.
The aqueous solution of the above-mentioned calcium ion compound is often "directly" added to a platelet-containing solution to be used as an activator, and the aqueous solution of the calcium ion compound is directly added to a platelet solution, and when platelets react with calcium ions, a gel-like substance is produced, and platelets cannot be separated, and platelet wet powder cannot be formed after centrifugation, see comparative example 1 below.
The invention uses the step of indirectly adding calcium ions, which is that: a small amount of blood serum is firstly taken and added into an aqueous solution of a calcium ion compound, the mixture is stirred to form a substantially uniform mixed solution, then a proper amount of the mixed solution is added into the blood serum in an indirect way, after the calcium ions are added in an indirect way, the mixture is stirred to form a substantially uniform mixed blood serum, the mixed blood serum manufactured through the step of adding the calcium ions in an indirect way can effectively avoid the generation of gelatinous substances, platelet wet powder can be generated after the mixed blood serum is centrifuged, and platelet dry powder is obtained after drying, and the invention is described in examples 1-24.
The blood serum mentioned above refers to blood serum containing platelets, and particularly to blood serum from which red blood cells have been substantially removed. The method for removing red blood cells may be any known method for removing red blood cells from blood preparations, for example, a method for separating a blood serum from whole blood by one or more high-speed or low-speed centrifugation, a method for separating PRP (platelet rich plasma, platelets Rich Plasma) from whole blood by using a blood cell separator (blood cell separator), or a method for directly or indirectly obtaining PRP from various blood centers or the like.
The platelet-containing blood serum may be a blood plasma obtained by removing red blood cells from whole blood of a mammal, for example, a mammal accepted by a medical unit such as cow, pig, sheep, or human.
The platelet-containing plasma solution obtained from the mammal may be a heterogeneous platelet-containing plasma, a allogeneic platelet-containing plasma, or an autologous platelet-containing plasma, and is preferably an allogeneic platelet-containing plasma or an autologous platelet-containing plasma, more preferably an autologous platelet-containing plasma, in view of the psychological factors of the user. However, the platelet-containing plasma is preferably a allogeneic platelet-containing plasma or a xenogeneic platelet-containing plasma, and more preferably a xenogeneic platelet-containing plasma, based on ease of acquisition and mass production factors.
The platelet-containing plasma solution separated from whole blood contains anticoagulant to prevent coagulation of blood during operation. The anticoagulant can be any conventional anticoagulant such as EDTA anticoagulant, sodium citrate anticoagulant, etc., and ACD Solution-A (anti-blood coagulation citrate dextrose Solution-A) and ACD Solution-C (anti-blood coagulation citrate dextrose Solution-C) of Xindong technology Co., ltd, and sodium citrate anticoagulant prepared according to the formulations.
The concentration of the aqueous solution of the calcium ion compound may be 0.00001 to 0.03M, preferably 0.0005 to 0.01M, more preferably 0.0001 to 0.005M.
The above-mentioned calcium ion compound may be any conventional soluble calcium ion compound, and calcium chloride (CaCl 2) and calcium nitrate (Ca (NO 3) 2) are preferable, and calcium chloride (CaCl 2) is most preferable.
The solvent of the aqueous solution of the calcium ion compound is water, but in order to form an isotonic solution or a near isotonic solution, it is preferable to use physiological saline (to form an isotonic solution) or a mixed solution of reverse osmosis water and physiological saline (to form a near isotonic solution) instead of reverse osmosis water to prepare an aqueous solution of the calcium ion compound, and it is preferable to use physiological saline instead of reverse osmosis water to prepare an aqueous solution of the calcium ion compound.
The mixed solution is formed by mixing a small amount of blood slurry and an aqueous solution of a calcium ion compound, wherein the (volume) ratio of the blood slurry to the aqueous solution of the calcium ion compound is 1: 2-1: 200, 1:10 to 1:100 is more preferred.
The mixed blood slurry is formed by mixing an aqueous solution of a calcium ion compound with a plasma liquid, wherein the (volume) ratio of the aqueous solution of the calcium ion compound to the mixed blood slurry is 1: 2-1: 50, 1: 5to 1:10 is more preferable.
The platelet wet powder is a precipitate obtained by centrifuging mixed blood slurry, and after the centrifugation step is finished, the platelet wet powder can be precipitated on the pipe wall below the centrifuge pipe, and the solution on the upper layer of the centrifuge pipe is removed, so that the platelet wet powder can be obtained. The centrifugation method may be any known centrifugation method, for example, centrifugation with a centrifuge. The centrifugation speed and centrifugation time can be adjusted according to the platelet concentration.
The above-mentioned platelet dry powder is prepared by drying the platelet wet powder by any known drying method, for example, freeze-drying method using a machine such as a freeze-dryer, vacuum pumping method using a machine such as a rotary vacuum evaporator (Rotary Evaporator), and the like.
The above-mentioned platelet wet powder may be further purified, if necessary, to obtain a platelet dry powder of high purity, for example: adding water or water solution to form platelet solution or platelet dilution, and centrifuging again to remove residual peptide molecules in platelet wet powder. In this case, reverse osmosis water, physiological saline, or a mixture of reverse osmosis water and physiological saline is preferably added, and physiological saline is more preferably added.
The platelet wet powder can be directly frozen in situ (original centrifugal container) and/or subjected to a freeze-drying procedure; however, if necessary (e.g., the switching vessel is subjected to a freezing and/or freeze-drying procedure), water or an aqueous solution (e.g., physiological saline) may be added to form a platelet solution or platelet diluent, and manipulation (e.g., the switching vessel) is advantageously performed to employ the platelet diluent for the freezing and/or freeze-drying procedure. The platelet wet powder is preferably reverse osmosis water, physiological saline or a mixture of reverse osmosis water and physiological saline, more preferably reverse osmosis water. Wherein the platelet solution or platelet dilution can be optionally added with optional active ingredients having positive effects, such as antiinflammatory ingredient, analgesic ingredient, nutritional ingredient, and/or absorption enhancing ingredient; or components having substantially no adverse effects or side effects, such as pharmacologically acceptable perfumes, colorants, additives, etc.
To further illustrate the technology of the present invention, preferred embodiments are described below:
description of the embodiments
Comparative example 1:
pig whole blood was uniformly mixed with an anticoagulant ACD Solution-A (available from Xindong technology Co., ltd.) to avoid agglutination of the pig whole blood, and the whole blood was centrifuged at a low rotational speed with a high-speed refrigerated multipurpose centrifuge (Hettich, universal 320R) to precipitate most of the red blood cells in the lower layer of the centrifuge tube, and the platelet concentration of the blood slurry was measured as (platelet concentration: 374X 103/. Mu.L) by an automatic blood cell analyzer (Sysmex, hematology Analyzers XN-9000).
In a 50mL centrifuge tube, 40mL of blood slurry is added, and then 10mL of 0.03M calcium chloride (CaCl 2) aqueous solution is directly added into the centrifuge tube, and when platelets react with calcium ions, gel-like substances are formed, and the platelets cannot be centrifuged to obtain platelet wet powder.
Example 1
Pig whole blood and an anticoagulant ACD Solution-A (purchased from Xindong technology Co., ltd.) are uniformly mixed to avoid agglutination reaction of the pig whole blood, the whole blood is centrifuged at a low rotation speed by a high-speed freezing multipurpose centrifuge (Hettich, universal 320R), most of red blood cells are precipitated at the lower layer of the centrifuge tube, the upper layer of blood plasma liquid containing blood platelets is taken, and the blood plasma concentration is measured to be 374 g (103/. Mu.L) by an automatic blood cell analyzer (Sysmex, hematology Analyzers XN-9000).
10mL of 0.03M aqueous calcium chloride (CaCl 2) solution was added to 50mL of centrifuge tube A, and 500. Mu.L of plasma solution (platelet concentration: 374. Mu.L/103/. Mu.L) was added to centrifuge tube A, and the plasma solution and the aqueous calcium chloride solution were thoroughly mixed to form a ratio of 1:20, a mixed solution of 20; adding 40mL of plasma liquid (with the platelet concentration of 374 ANGSTROM 103/. Mu.L) into a 50mL centrifuge tube B, pouring 10mL of the mixed liquid in the centrifuge tube A into the centrifuge tube B, and fully mixing the mixed liquid in the centrifuge tube B with the plasma liquid to form a plasma mixed liquid with the total volume of 50mL, wherein the ratio of the mixed liquid to the plasma mixed liquid is 1:5.
centrifuge tube B in a high-speed refrigerated multipurpose centrifuge (Hettich, benchtop Centrifuges, universal 320R) for 15 min at 4000rpm to generate delamination, platelet wet powder at the bottom of centrifuge tube B, removing the upper layer solution, adding 10mL of physiological saline (purchased from Gingming Utility Co., ltd., isotonic Sodium Chloride Solution, sodium Chloride 0.9 gm) into centrifuge tube B, shaking centrifuge tube B with a tube shaker to dissolve platelet wet powder in physiological saline to form platelet solution, placing 10mL of platelet solution in a-80 ℃ ultralow temperature freezer (purchased from Yongmi Ulmi technology, thermo Scientific, low Temperature Freezers, forma 910), freezing for 24 h, and drying the platelet dry powder with a freeze dryer (purchased from Jinming Utility Co., ltd., mass production type freeze dryer FD30L-6S, capable of pre-cooling at-40 ℃ and temperature control range-40 ℃ to 65 ℃ under an environment of-40 ℃ C., 0.15 torr) to obtain dry platelet powder.
Adding 10mL of physiological saline into the platelet dry powder for rehydration, measuring the platelet concentration to be 1121, and calculating the recovery rate to be 80.9% (the calculation mode is 1121/374/4, divided by 4 is that the blood slurry is 40mL, and the concentration is 10mL after rehydration); TGF-. Beta.1 was developed by enzyme immunoassay (R & D System, quantikine ELISA, mouse/Rat/Porcine/Canine TGF-. Beta.1) and the titer of TGF-. Beta.1 was analyzed by a multifunctional microplate analyzer (Thermo Scientific, varioskan Flash Multimode Reader) and the recovery was 81.4% as compared to the titer 2892 of the primary serum, which was 9416. This result was quite consistent with the platelet count calculation (80.9%).
EXAMPLE 2 ultra-high8
Examples 2 to 8 the procedure for the manufacture of platelet dry powder was similar to example 1, but with different calcium chloride concentrations, see table 1. Examples 2 to 8 were subjected to platelet concentration test in the same manner as in example 1, and the results are shown in Table 2.
From the platelet recovery rates of examples 1to 8, it can be seen that: the calcium ion concentration is 0.00001M to 0.03M, preferably 0.00005M to 0.01M, more preferably 0.0001M to 0.005M, to achieve a proper platelet recovery rate.
Table 1: caCl of examples 1to 8 2 Concentration of
Table 2: platelet concentrations (10) of examples 1to 8 3 /μL)
Examples 9 to 14:
examples 9 to 14 the procedure for the preparation of platelet dry powder was similar to example 5, except that the volume ratio between the serum in the mixed solution and the aqueous solution of calcium chloride (CaCl 2) was different, see Table 3. The platelet concentration of the blood serum in examples 9 to 14 was 582. Mu.L. Platelet solutions prepared from platelet wet powder in examples 9 to 14 were placed in an ultra-low temperature freezer (available from Ulmus pumila technology, thermo Scientific, low Temperature Freezers, forma 910) at-80℃and frozen for 24 hours, and then freeze-dried with a freeze-dryer (available from Jinming Utility Co., ltd.) at-80℃for 72 hours in an environment of 0.1torr to obtain platelet dry powder. Examples 9 to 14 were conducted in the same manner as in example 5, and platelet dry powder rehydration was conducted to test platelet concentration test after platelet dry powder rehydration, and the results are shown in Table 4.
Table 3: serum and calcium chloride (CaCl) in the mixed solution of examples 9 to 14 2 ) Volume ratio between aqueous solutions
Table 4: platelet concentrations (10) of examples 9 to 14 3 /μL)
From the platelet recovery rates of examples 9 to 14, it was found that the mixing ratio of the blood slurry to the calcium ion aqueous solution was preferably 1: 2-1: 200, 1:10 to 1:100 is preferred.
Examples 15to 19:
examples 15to 19 the method of producing platelet dry powder was similar to example 5, except that the volume ratio between the mixed solution and the plasma mixed solution was different, see Table 5. The platelet concentration of the blood serum in examples 15to 19 was 633. Mu.L. The platelet solutions prepared from the platelet wet powder in examples 15to 19 were placed in an ultra-low temperature freezer (available from Ulmus pumila technology, thermo Scientific, low Temperature Freezers, forma 910) at-80℃and frozen for 24 hours, and then freeze-dried in a freeze-dryer (available from Jinming Utility Co., ltd., desktop freeze-dryer FD 3-12P-D-3S-80) at-80℃under 0.1torr for 72 hours to obtain a platelet dry powder. Examples 15to 19 were conducted in the same manner as in example 5, and platelet dry powder rehydration was conducted to test platelet concentration after platelet dry powder rehydration, and the results are shown in Table 6.
Table 5: ratio between the mixture of examples 15to 19 and the plasma mixture
Table 6: platelet concentrations (10) of examples 15to 19 3 /μL)
Examples 15 16 17 18 19
Platelet concentration (10) 3 /μL) 2126 2133 2206 2197 2145
Recovery (%) 83.9 84.2 87.1 86.7 84.7
From the platelet recovery rates of examples 15to 19, it was found that: the ratio of the mixture to the plasma mixture is preferably 1: 1to 1:50, 1: 5to 1:10 is preferred.
Examples 20 to 24:
examples 20 to 24 were similar to example 5, except that the platelet concentration of the blood slurry was different, which was a plasma solution having a platelet concentration of 1011X103/. Mu.L (example 24) and a plasma solution diluted to 1/5 (example 20), 2/5 (example 21), 3/5 (example 22), 4/5 (example 23), see Table 7. Examples 20 to 24 were conducted in the same manner as in example 5, and platelet dry powder rehydration was conducted to test platelet concentration after platelet dry powder rehydration, and the results are shown in Table 8.
Table 7: examples 20 to 24 platelet concentration ratio of blood serum
Examples 20 21 22 23 24
Platelet concentration (10) 3 /μL) 202 404 606 809 1011
Table 8: platelet concentrations (10) of examples 20 to 24 3 /μL)
Examples 20 21 22 23 24
Platelet concentration (10) 3 /μL) 694 1425 2060 2618 3316
Recovery (%) 85.9 88.2 85 80.9 82

Claims (10)

1. A method of manufacturing a platelet dry powder, comprising:
obtaining a platelet-containing plasma fluid, wherein the plasma fluid has substantially been depleted of red blood cells;
preparing 0.00001-0.03M calcium ion compound aqueous solution;
a small amount of this serum was taken at 1: 2-1: 200, adding the mixture into the aqueous solution of the calcium ion compound, and uniformly mixing to form a mixed solution;
1, the method comprises the following steps: 1to 1:50, adding the mixed solution into the plasma solution, and uniformly mixing to form mixed blood slurry;
centrifugally separating the mixed blood serum to obtain platelet wet powder; a kind of electronic device with high-pressure air-conditioning system
Drying the platelet wet powder to obtain platelet dry powder.
2. The method of claim 1, wherein the concentration of the aqueous solution of the calcium compound is 0.00005 to 0.01M.
3. The method according to claim 2, wherein the concentration of the aqueous solution of the calcium ion compound is 0.0001 to 0.005M.
4. The method of claim 1, wherein the ratio of the plasma solution to the aqueous solution of the calcium compound in the mixed solution is 1:10 to 1:100.
5. the method of claim 1, wherein the ratio of the mixed liquor in the mixed serum to the mixed serum is 1: 5to 1:10.
6. the method of claim 1, wherein the step of drying the platelet wet powder is by vacuum suction.
7. The method of claim 6, wherein the step of drying the platelet wet powder is by low temperature vacuum pumping.
8. The method of claim 1, wherein the aqueous solution of a calcium compound is an aqueous solution of calcium chloride or calcium nitrate.
9. The method of claim 8, wherein the aqueous solution of a calcium-ion compound is an aqueous solution of calcium chloride.
10. The method of claim 1, wherein the step of obtaining platelet containing blood slurry is by using a centrifuge.
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