CN110599603A - Mechanical equipment visual interaction and equipment state monitoring system and method based on augmented reality - Google Patents
Mechanical equipment visual interaction and equipment state monitoring system and method based on augmented reality Download PDFInfo
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Abstract
The invention discloses a system and a method for visual interaction and real-time monitoring of equipment of mechanical equipment based on augmented reality, wherein the system consists of four modules, namely an equipment data module, an AR system server module, a mobile application end module and a real equipment scene module; the device data module collects and summarizes state parameter data of the mechanical device, transmits the data to the AR system server module through a wireless network, completes model processing and data superposition work in the AR system server module, constructs an AR virtual scene of the device, sends corresponding scene content to the AR virtual scene according to the requirements of the mobile application end module, shoots a scene image and a graphic identification code of a real device scene by a camera of the mobile application end, matches a tracking identifier, provides man-machine interaction, renders the scene, and outputs the AR image; the invention reduces the difficulty and error source of daily operation and improves the operation quality and efficiency of the equipment in the production environment by enhancing the real interactive management of the production field equipment.
Description
Technical Field
The invention relates to the field of visual interaction and monitoring of mechanical equipment, in particular to a visual interaction and equipment state monitoring system and method of the mechanical equipment based on an augmented reality technology.
Background
In the current commercial environment, the application of internet science and technology and information technology is rapid, and the mechanical industry faces the problem of serious development delay. The design means used by many mechanical enterprises is relatively lagged, and advanced interactive motion simulation and product analysis technologies cannot be applied. The optimization of mechanical equipment can obtain excellent effect by using the advanced visualization technology of augmented reality and virtual reality, but the optimization of mechanical equipment is rarely applied to product optimization in the mechanical industry, and the traditional mode is laggard. For the equipment sales link, most enterprises in the mechanical industry still stay in the traditional purchasing mode, order customization is the trend of market development, customized parameter option setting for users is more market competitive, and the mechanical industry cannot adopt the mode. These are also requirements for the machinery industry imposed by smart manufacturing and intelligent factories. Augmented reality is just a key technology for realizing intelligent manufacturing and intelligent factories.
The augmented reality technology is developed on the basis of the virtual reality technology, and virtual objects, scenes, sounds or system prompt information generated by a computer are overlaid into a real scene by the technology, so that the real scene is augmented, and the perception of a user to the real world is increased. In the industrial field, some developed countries abroad have begun to explore the application of augmented reality technology in future smart factories. Augmented reality technology has grown mature and proven to be an innovative and effective solution that can help solve some of the critical problems encountered by the mechanical industry to simulate, assist and improve before the manufacturing process or equipment maintenance begins to be implemented. This ensures that activities such as design, planning, processing and even sales are completed in the first instance without subsequent rework and modification. Augmented reality is a novel human-computer interaction tool that superimposes virtual digital information in the real world. The information display and the image overlay are closely related. The novel technology can be combined with human activities to provide an effective auxiliary tool to assist the development of the mechanical industry.
In the related technology, the augmented reality technology is applied to mechanical equipment, the running state information of the equipment is clear at a glance by fusing the sensing internet of things technology, running monitoring and maintenance guidance are carried out on complex real equipment in a virtual-real interaction environment, real-time maintenance operation guidance of field equipment is realized, complex monitoring wiring of a workshop is reduced, and the operation quality and efficiency of the equipment in a production environment are improved. Therefore, the technical means have important practical significance for enterprises.
Disclosure of Invention
The invention aims to provide a visual interaction and equipment state monitoring system and method of mechanical equipment based on an augmented reality technology, aiming at the defects in the current equipment state monitoring and interaction use in the mechanical industry.
The utility model provides a visual mutual and equipment state monitoring system of mechanical equipment based on augmented reality technique which characterized in that: the system comprises four modules, namely an equipment data module, an AR system server module, a mobile application end module and a real equipment scene module, wherein the equipment data module collects and summarizes state parameter data of mechanical equipment, the data are transmitted to the AR system server module through a wireless network, model processing and data superposition work are completed in the AR system server module, an AR virtual scene is constructed, the AR virtual scene is sent to a corresponding scene content through the wireless network according to a demand instruction of the mobile application end module, a camera at a mobile application end shoots a scene image of the real equipment scene module, a position and a mark map are estimated and tracked after a graphic identification code is identified, visual human-computer interaction is provided, the scene is rendered, and the AR image is output.
The equipment sensing end mainly comprises an equipment control system, an equipment state monitoring system and a data sensor, wherein sensing and acquisition of the control system, the state monitoring system and the sensor data of the equipment are finished through an OPC standard, the upper layer control data of the equipment are read in real time and dynamically through a calling equipment control system to acquire equipment motion control information, the voltage, the current, the rotating speed and the main parameters of the monitored equipment are read through the calling equipment state monitoring system, and the vibration value, the environmental temperature value and the physical parameter information of the equipment are acquired through directly reading the data of an additional sensor. And transmitting the real-time state data of the equipment operation to an AR system server for summarizing and storing by utilizing the remote communication technology of the wireless sensor network.
The AR system server comprises all content scenes and data in the application of the augmented reality-based equipment monitoring system, receives equipment data transmitted by an equipment data module and stores the equipment data in a database, integrates and processes four content modules including an equipment digital virtual prototype database, three-dimensional model data of equipment, equipment operation maintenance data, text manual data of the equipment and an auxiliary maintenance content database, and constructs an AR virtual scene, wherein the equipment virtual prototype is synchronous according to the data and the state of entity equipment, provides 3D model and instruction manual inquiry and interactive AR maintenance auxiliary functions, and integrates the content and transmits the content to a mobile application end module as required through a wireless network.
The mobile application terminal comprises a target image identification module, a man-machine interaction module and a scene rendering output module. The application end calls a camera to scan the graphic code on the field equipment, a system target image recognition module detects and matches the recognition code of the input video stream image, and after the recognition code is matched, the recognition image pose is calculated by utilizing the marker map tracking through a pose estimation method. And tracking and locking the marker map after pose estimation is completed, presenting content by relying on the marker map, reading content scene information provided by an AR system server module by a man-machine interaction program, performing engine rendering on a three-dimensional model of the equipment, overlapping data to construct a virtual-real fusion scene, and finally outputting an AR image through a display screen. And the three-dimensional rendering engine outputs and superimposes the virtual digital model in the AR system server to a real scene, and displays corresponding functional information and maintenance information according to different operation instructions to finish the enhancement effect of monitoring and maintaining the equipment.
The real equipment scene module is a real identification unit for enhancing a real scene, provides an equipment scene for performing AR visual operation, performs recognizable operation on the real equipment scene according to a digital equipment scene constructed in an AR system server module, arranges a graphic identification code at the equipment part to be applied with the AR visual operation, and provides a recognizable scene image for a mobile application end module camera.
A visual interaction and equipment state monitoring method for mechanical equipment based on an augmented reality technology is operated by adopting a visual interaction system for mechanical products based on the augmented reality technology, and is characterized by comprising the following operation steps:
1) data information of mechanical equipment is collected and summarized in real time through an equipment data module, and equipment parameter information is transmitted to an AR system server module by utilizing a wireless network communication technology and serves as a data source for augmented reality visual interaction and state monitoring, so that a data basis is provided for virtual and real synchronization;
2) a camera in the mobile application end module shoots and identifies a graphic identification code in a real equipment scene module, calculates the position and posture information of a current model, superposes and displays an AR content scene read from an AR system server module, and provides corresponding human-computer interaction options according to different identification scenes;
3) and the AR system server module receives the acquired equipment state parameter information data transmitted from the equipment data module, provides corresponding data according to the human-computer interaction demand instruction of the mobile application end module, and superposes the virtual model, the model data and the real scene to realize virtual and real synchronous visualization.
Compared with the prior art, the invention has the following obvious and prominent substantive characteristics and remarkable technical progress: the equipment running state information is clear at a glance, running monitoring, maintenance guidance, parameter access and interactive operation are carried out on complex real equipment in a virtual-real interaction environment, real-time maintenance operation guidance of field equipment is achieved, complex monitoring wiring of a workshop is reduced, and the operation quality and efficiency of the equipment in a production environment are improved.
The method is based on a digital three-dimensional model of the equipment, the Thingworx Studio and the Unity 3D are used as a development platform of an augmented reality system, the operation data and the state parameters of the equipment are collected and summarized through the Internet of things technology, the augmented reality technology is applied to equipment monitoring and maintenance, the equipment operation guides various information integration through the integration of the sensing Internet of things technology, an augmented reality scene of the equipment is built, the failure mode of the equipment is analyzed, the health state diagnosis of the equipment is carried out by combining the operation parameters, the visual display and interactive operation are carried out on workers through the augmented reality technology, and the maintenance work is guided to be completed.
Drawings
Fig. 1 is a schematic diagram of a frame structure of a system for visual interaction and device status monitoring of a mechanical device according to an augmented reality technology.
FIG. 2 is a design framework diagram of a visual interactive interface of the augmented reality application-side mechanical device of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention and the accompanying drawings.
The first embodiment is as follows:
fig. 1 shows a system for visual interaction and device status monitoring of mechanical devices based on augmented reality technology, which is characterized in that: the system comprises four modules, namely an equipment data module, an AR system server module, a mobile application end module and a real equipment scene module, wherein the equipment data module collects and summarizes state parameter data of mechanical equipment and wirelessly transmits the state parameter data to the AR system server module, model processing and data superposition are carried out in the AR system server module to construct an AR virtual scene, the AR virtual scene is sent to a corresponding scene content through a network according to a demand instruction of the mobile application end module, a camera at a mobile application end shoots a scene image of the real equipment scene module, after a graph identification code is identified, a pose is estimated and a marker map is tracked, visual man-machine interaction is provided, the scene is rendered, and the AR image is output.
The equipment sensing end mainly comprises an equipment control system, an equipment state monitoring system and a data sensor, wherein sensing and acquisition of the control system, the state monitoring system and the sensor data of the equipment are finished through an OPC standard, the upper layer control data of the equipment are read in real time and dynamically through a calling equipment control system to acquire equipment motion control information, the voltage, the current, the rotating speed and the main parameters of the monitored equipment are read through the calling equipment state monitoring system, and the vibration value, the environmental temperature value and the physical parameter information of the equipment are acquired through directly reading the data of an additional sensor. And transmitting the real-time state data of the equipment operation to an AR system server for summarizing and storing by utilizing the remote communication technology of the wireless sensor network.
The AR system server comprises all content scenes and data in the application of the augmented reality-based equipment monitoring system, receives equipment data transmitted by an equipment data module and stores the equipment data in a database, integrates and processes four content modules including an equipment digital virtual prototype database, three-dimensional model data of equipment, equipment operation maintenance data, text manual data of the equipment and an auxiliary maintenance content database, and constructs an AR virtual scene, wherein the equipment virtual prototype is synchronous according to the data and the state of entity equipment, provides 3D model and instruction manual inquiry and interactive AR maintenance auxiliary functions, and integrates the content and transmits the content to a mobile application end module as required through a wireless network.
The mobile application terminal comprises a target image identification module, a man-machine interaction module and a scene rendering output module. The application end calls a camera to scan the graphic code on the field equipment, a system target image recognition module detects and matches the recognition code of the input video stream image, and after the recognition code is matched, the recognition image pose is calculated by utilizing the marker map tracking through a pose estimation method. And tracking and locking the marker map after pose estimation is completed, presenting content by relying on the marker map, reading content scene information provided by an AR system server module by a man-machine interaction program, performing engine rendering on a three-dimensional model of the equipment, overlapping data to construct a virtual-real fusion scene, and finally outputting an AR image through a display screen. And the three-dimensional rendering engine outputs and superimposes the virtual digital model in the AR system server to a real scene, and displays corresponding functional information and maintenance information according to different operation instructions to finish the enhancement effect of monitoring and maintaining the equipment.
The real equipment scene module is a real identification unit for enhancing a real scene, recognizable operation is carried out on the real equipment scene according to a digital equipment scene constructed in an AR system server module, a graphic identification code is arranged at the part of equipment to which AR visual operation is applied, and a recognizable scene image is provided for a mobile application end module camera.
Example two:
the augmented reality-based mechanical equipment visualization interaction and equipment state monitoring design method shown in fig. 2 is divided into three parts: namely model construction, augmented reality display, UI control and interaction.
1) Model construction
The model building part is a basic part for realizing the whole scheme, and before development, all mechanical three-dimensional models required for development are required to be provided, the three-dimensional models comprise three-dimensional model building and processing, animation production and production of product motion simulation actions, the three-dimensional models are combined and used by multiple software, and finally converted into and imported into a compatible file format supported by Unity 3D and thinWorxstudio, and further, a development engine is used for producing scenes and building actions and information parts.
2) Augmented reality presentations
The method comprises the steps that an enhanced display part is a core part, after a series of preparation work of three-dimensional model preparation, system environment construction and data information collection is completed, a common three-dimensional digital object is converted into a digital object presented based on an augmented reality form, scene construction is conducted on the existing three-dimensional model in an interface editing window through a ThingWorx Studio and a Unity 3D development engine, all parts are made to appear according with the form of augmented reality effect experience, and all action systems and script control are perfected while scene construction is completed.
3) UI control and interaction
The UI control and interaction part is a key part which influences whether the experience is excellent in the whole scheme design, a UI (User Interface) is a User Interface, a User Interface is provided with a series of User operation controls such as an information panel, a control button, a selection button, a scroll bar, an information filling box and a popup window, the UI control and interaction part is an output control unit which realizes all order customization functions, information display functions, simulation scheduling functions and display and simulation functions, and the functions and experience of the whole augmented reality application are completely improved through the UI control and interaction part.
The above description is only a preferred embodiment of the present invention, rather than the entire embodiments, and is not intended to limit the present invention, the scope of the present invention is defined by the appended claims, and all structural changes made by using the description of the present invention and the attached drawings are also intended to be included in the scope of the present invention.
Claims (6)
1. The utility model provides a visual mutual and equipment state monitoring system of mechanical equipment based on augmented reality technique which characterized in that: the system is composed of four modules, namely a device data module (1), an AR system server module (2), a mobile application end module (3) and a real device scene module (4).
The device data module (1) collects and summarizes parameter data of mechanical devices, the parameter data are wirelessly transmitted to the AR system server module (2), model processing and data superposition are completed in the AR system server module (2), an AR virtual scene is constructed, the AR virtual scene is sent to corresponding scene contents through a network according to a demand instruction of the mobile application end module (3), a camera of the mobile application end shoots a scene image of the real device scene module (4), a pose is estimated after a figure identification code is identified, a marker figure is tracked, visual human-computer interaction is provided, a scene is rendered, and the AR image is output.
2. The system for visual interaction and equipment state monitoring of mechanical equipment based on augmented reality technology according to claim 1, characterized in that: the equipment data module (1) is an equipment data acquisition and summarization unit, mainly comprises an equipment control system, an equipment state monitoring system and a data sensor, and mainly reads the upper control data of equipment through the real-time dynamic of a calling equipment control system, acquires equipment motion control information, reads the voltage, the current, the rotating speed and the main parameters of the monitored equipment through the calling equipment state monitoring system, obtains the vibration value of the equipment, the ambient temperature value and the physical parameter information through directly reading the data of an additional sensor, collects and summarizes the data and transmits the data to the AR system server module (2) through a wireless network.
3. The system for visual interaction and equipment state monitoring of mechanical equipment based on augmented reality technology according to claim 1, characterized in that: the AR system server module (2) is an AR scene content integration processing and construction unit, receives the device data transmitted by the device data module (1) and stores the device data in a database, integrates and processes four content modules of a virtual prototype, a 3D model, a device manual and maintenance assistance, constructs an AR virtual scene, wherein the device virtual prototype is synchronous according to the data and the state of the physical device, provides 3D model and usage manual inquiry and interactive AR maintenance assistance functions, and integrates the content and transmits the content to the mobile application terminal module (3) through a wireless network according to needs.
4. The system for visual interaction and equipment state monitoring of mechanical equipment based on augmented reality technology according to claim 1, characterized in that: the mobile application end module (3) is a content presentation unit for augmented reality visual interaction and state monitoring, image monitoring is carried out according to images shot by an application end camera to achieve target identification, the position and posture state of the application end is calculated according to a camera angle after the target is identified to further achieve position and posture estimation, a marker map is tracked and locked after the position and posture estimation is completed, content is presented by means of the marker map, a human-computer interaction program reads content scene information provided by the AR system server module (2), engine rendering is carried out on a three-dimensional model of equipment in the marker map, data are superposed to construct a virtual-real fusion scene, and finally AR images are output through a display screen.
5. The system for visual interaction and equipment state monitoring of mechanical equipment based on augmented reality technology according to claim 1, characterized in that: the real equipment scene module (4) is a reality identification unit for enhancing a real scene, provides an equipment scene for AR visual operation, performs recognizable operation on the real equipment scene according to a digital equipment scene constructed in the AR system server module (2), arranges a graphic identification code at the equipment part to which the AR visual operation is applied, and provides a recognizable scene image for the camera of the mobile application end module (3).
6. A mechanical equipment visualization interaction and equipment state monitoring method based on augmented reality technology is operated by adopting the mechanical product visualization interaction system based on augmented reality technology according to claim 1, and is characterized by comprising the following operation steps:
1) data information of mechanical equipment is collected and summarized in real time through an equipment data module (1), and equipment parameter information is transmitted to an AR system server module (2) by utilizing a wireless network communication technology and serves as a data source for augmented reality visual interaction and state monitoring, so that a data basis is provided for virtual and real synchronization;
2) a camera in the mobile application terminal module (3) shoots and identifies a graphic identification code in the real equipment scene module (4), calculates the position and posture information of the current model, superposes and displays an AR content scene read from the AR system server module (2), and provides corresponding human-computer interaction options according to different identification scenes;
3) the AR system server module (2) receives the acquired equipment state parameter information data transmitted from the equipment data module (1), provides corresponding data according to the human-computer interaction demand instruction of the mobile application end module (3), and superposes the virtual model, the model data and the real scene to realize virtual-real synchronous visualization.
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| CN111176245A (en) * | 2019-10-29 | 2020-05-19 | 中国电子科技集团公司第三十八研究所 | Multi-terminal industrial equipment inspection monitoring system and method based on digital twin technology |
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